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Appl Environ Microbiol, April 1998, p. 1237-1241, Vol. 64, No. 4
0099-2240/98/$04.00+0
Copyright © 1998, American Society for Microbiology. All rights reserved.

Development of a Laboratory-Scale Leaching Plant for Metal Extraction from Fly Ash by Thiobacillus Strains

Christoph Brombacher,1 Reinhard Bachofen,1 and Helmut Brandl2,*

Institute of Plant Biology, Department of Microbiology, University of Zurich, CH-8008 Zurich,1 and Institute of Environmental Sciences, University of Zurich, CH-8057 Zurich,2 Switzerland

Received 23 September 1997/Accepted 5 January 1998

Semicontinuous biohydrometallurgical processing of fly ash from municipal waste incineration was performed in a laboratory-scale leaching plant (LSLP) by using a mixed culture of Thiobacillus thiooxidans and Thiobacillus ferrooxidans. The LSLP consisted of three serially connected reaction vessels, reservoirs for a fly ash suspension and a bacterial stock culture, and a vacuum filter unit. The LSLP was operated with an ash concentration of 50 g liter-1, and the mean residence time was 6 days (2 days in each reaction vessel). The leaching efficiencies (expressed as percentages of the amounts applied) obtained for the economically most interesting metal, Zn, were up to 81%, and the leaching efficiencies for Al were up to 52%. Highly toxic Cd was completely solubilized (100%), and the leaching efficiencies for Cu, Ni, and Cr were 89, 64, and 12%, respectively. The role of T. ferrooxidans in metal mobilization was examined in a series of shake flask experiments. The release of copper present in the fly ash as chalcocite (Cu2S) or cuprite (Cu2O) was dependent on the metabolic activity of T. ferrooxidans, whereas other metals, such as Al, Cd, Cr, Ni, and Zn, were solubilized by biotically formed sulfuric acid. Chemical leaching with 5 N H2SO4 resulted in significantly increased solubilization only for Zn. The LSLP developed in this study is a promising first step toward a pilot plant with a high capacity to detoxify fly ash for reuse for construction purposes and economical recovery of valuable metals.


* Corresponding author. Mailing address: Institute of Environmental Sciences, University of Zurich, Winterthurerstrasse 190, CH-8057 Zurich, Switzerland. Phone: 41 1 635 61 25. Fax: 41 1 635 57 11. E-mail: HBRANDL{at}UWINST.UNIZH.CH.




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