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Applied and Environmental Microbiology, December 1999, p. 5364-5371, Vol. 65, No. 12
0099-2240/99/$04.00+0
Copyright © 1999, American Society for Microbiology. All rights reserved.
Effects of Pulsed Electric Fields on Inactivation
Kinetics of Listeria innocua
Patrick C.
Wouters,*
Nicole
Dutreux,
Jan P. P. M.
Smelt, and
Huub L. M.
Lelieveld
Microbiology & Preservation, Unilever
Research Vlaardingen, 3133 AT Vlaardingen, The Netherlands
Received 7 May 1999/Accepted 9 September 1999
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ABSTRACT |
The effects of pulsed electric field (PEF) treatment and processing
factors on the inactivation kinetics of Listeria innocua NCTC 11289 were investigated by using a pilot plant PEF unit with a
flow rate of 200 liters/h. The electric field strength, pulse length,
number of pulses, and inlet temperature were the most significant
process factors influencing the inactivation kinetics. Product factors
(pH and conductivity) also influenced the inactivation kinetics. In
phosphate buffer at pH 4.0 and 0.5 S/m at 40°C, a 3.0-V/µm PEF
treatment at an inlet temperature of 40°C resulted in
6.3 log
inactivation of strain NCTC 11289 at 49.5°C. A synergistic effect
between temperature and PEF inactivation was also observed. The
inactivation obtained with PEF was compared to the inactivation obtained with heat. We found that heat inactivation was less effective than PEF inactivation under similar time and temperature conditions. L. innocua cells which were incubated for a prolonged time
in the stationary phase were more resistant to the PEF treatment, indicating that the physiological state of the microorganism plays a
role in inactivation by PEF. Sublethal injury of cells was observed after PEF treatment, and the injury was more severe when the level of
treatment was increased. Overall, our results indicate that it may be
possible to use PEF in future applications in order to produce safe products.
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INTRODUCTION |
Nonthermal food-processing
techniques are receiving a lot of attention in the food industry since
inactivation of microorganisms takes place under reduced-temperature
conditions. Consequently, not only do food products retain a fresher
appearance, but there is also less loss of flavor; both of these
factors are currently in high demand by consumers. The results of
preliminary studies have suggested that the pulsed-electric-field (PEF)
technique is a promising nonthermal decontamination method and that it
can replace or partially replace thermal processes (19). The
PEF procedure involves applying pulses with very high field strengths (2.0 to 5.0 V/µm) for a very short time (2 to 4 µs) to foods placed between two electrodes.
Most previous studies of PEF treatment were carried out by using small
amounts of samples in parallel plate chambers (3, 5, 6, 12,
16). During the last few years, there has been considerable
progress in the development of equipment in which PEF treatment takes
place in a continuous-treatment chamber (1, 15, 20). PEF
treatment in continuous systems is more effective in terms of
inactivation than PEF treatment in static systems is because the
electric field is more uniform in continuous systems than in static
systems (11, 14); therefore, PEF treatment in continuous
systems offers more possibilities for scaling up the technology.
However, very little systematic microbial kinetic data obtained with a
continuous-treatment chamber has been reported previously
(15). Furthermore, the data that are available are sometimes
contradictory, and most of the data have been obtained with
laboratory-scale PEF units. Moreover, there is insufficient information
concerning the resistance of microorganisms to PEF treatment and the
factors that influence this resistance, which is necessary for
predicting the death rates of organisms under PEF conditions.
The underlying mechanism of inactivation of microorganisms by PEF has
not been fully elucidated. The most commonly accepted theory is that
local instabilities in the membranes of the microorganisms are formed
by electromechanical compression and electrical field-induced tension,
which form pores in the membrane (21). These instabilities are created only when the applied electrical field induces a certain critical membrane potential. This critical membrane potential depends
on the cell size, the surface charge of the membrane, and the
electrical conductivities of the membrane, cytoplasm, and suspending
liquid medium (2, 10).
Clearly, any industrial application of PEF would require a process that
is approved by governmental authorities, as current thermal treatments
are. Although PEF offers many advantages compared to thermal
treatments, further research is essential in order to develop safe processes.
In this study a number of product and process parameters that influence
the inactivation kinetics of Listeria innocua NCTC 11289 were thoroughly investigated by using a pilot plant PEF unit with a
continuous-treatment chamber. L. innocua is a nonpathogenic species which was used instead of the pathogenic organism
Listeria monocytogenes. In addition, we compared the
inactivation of L. innocua obtained with PEF and the
inactivation obtained with heating at a similar temperature for a
similar length of time. Experiments were also performed with several
other microorganisms, including Escherichia coli,
Lactobacillus plantarum, and Saccharomyces
cerevisiae, in order to gain some insight into whether PEF had
different effects on gram-negative, gram-positive, and eukaryotic microorganisms.
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MATERIALS AND METHODS |
Bacteria, growth conditions, and media.
The following
strains were obtained from the Unilever culture collection: L. innocua VBLLi 02-53; S. cerevisiae SU 51, and L. plantarum LA10-11. The latter strain was isolated from spoiled onion ketchup and was identified by the American Type Culture Collection. E. coli NCTC 9001 and L. innocua NCTC
11289 were obtained from the National Collection of Type Cultures,
London, England. Inocula were prepared 3 days before each experiment by
starting with organisms which were stored in vials with 10% (vol/vol)
glycerol at
20°C. L. innocua and E. coli were
inoculated into 10 ml of Trypticase soy broth (TSB) (Becton Dickinson,
Cockeysville, Md.) and incubated for 18 h at 30°C. The L. plantarum inoculum was prepared in a similar manner, except that
the medium used was De Man-Rogosa-Sharpe (MRS) broth (Difco
Laboratories, Detroit, Mich.). The S. cerevisiae inoculum
was prepared in yeast extract-peptone-dextrose medium (yeast extract,
peptone, and dextrose were all purchased from Difco Laboratories)
supplemented with 2% (vol/vol) glucose (YPD-G), and the incubation
temperature was 25°C. The cultures were inoculated (0.4%) into 500 ml of TSB (for L. innocua and E. coli), MRS broth
(for L. plantarum), or YPD-G (for S. cerevisiae) and incubated for 48 h at 30°C (or 25°C for S. cerevisiae) in order to obtain cells in the stationary phase. The
cells were harvested by centrifugation at 13,000 × g
for 10 min at 5°C and resuspended in 50 ml of TSB (or MRS broth for
L. plantarum or YPD-G for S. cerevisiae) to
obtain approximately 109 CFU/ml. Each inoculum was kept on
ice until inoculation (maximum, 2 h).
PEF treatment.
Cells were treated in a CoolPure apparatus
(PurePulse Technologies Inc., San Diego, Calif.), which is a pilot
plant scale continuous-treatment PEF apparatus with a capacity of 30 to
200 liters per h. The system runs with a coaxial treatment chamber with
a gap of 5 mm. The power supplies are rated at 10 kJ/s, and the maximum
output voltage is 40 kV. The electric field strength, pulse length, and
pulse wave shape were determined with an oscilloscope (model TDS 220;
Tektronix). The system was able to generate a pulse which approached a
square wave, as shown in Fig. 1. The pulse length used were 2, 3, and 3.9 µs, which were obtained by changing the capacitance from 0.48, 0.72, and 0.96 µF, respectively. The PEF treatment was performed in a 10 mM
Na2HPO4 · 2H2O-NaH2PO4 · 2H2O buffer solution. The conductivity of the solution was
adjusted to 0.27, 0.51, or 0.79 S/m at 40°C by using 3 M KCl, and the
pH was adjusted to 4.0, 4.4, 5.0, or 6.0 by using either 4 N HCl or 4 N
NaOH. Approximately 175 liters of buffer was necessary to perform one
PEF experiment; 50 liters of sterile buffer (which was not inoculated)
was used to start the process and adjust the equipment settings, and
125 liters of buffer was inoculated with the microorganism. The final
pH and conductivity of the suspension were measured prior to each
experiment. The phosphate buffer was sterilized in the product tank and
cooled to room temperature. Part of the buffer (50 liters) was pumped
into a sterile tank and used in the start-up procedure prior to
inoculation. During the start-up procedure, the desired system settings
(i.e., pressure, flow rate, charge voltage, inlet medium temperature,
and pulse frequency) were set. When the system was running steadily,
the valves were adjusted so that buffer containing the inoculum was added. Experiments were performed with either one or two treatment chambers in series. The inlet temperature of the buffer was adjusted to
20, 30, or 40°C by using a heat exchanger prior to the PEF treatment.
Between the two treatment chambers the buffer was cooled to the
required inlet temperature by using a second heat exchanger. During
each experiment the following parameters were measured continuously:
flow rate, pressure, inlet and outlet medium temperatures for both
treatment chambers, and conductivity at a certain temperature. The data
and the pulse wave shape of each PEF treatment were entered into the
computer. The energy input was calculated from the difference between
the inlet and outlet medium temperatures and was multiplied by the heat
capacitance of water (i.e., 4.18 J/ml). To determine the inoculum level
in the buffer, samples were taken before and after the PEF treatment
from the tank containing the inoculum. The concentrations of viable
cells, expressed as the number of CFU per milliliter, were determined
before and after the PEF treatment by using pour plates containing
plate count agar (PCA) (Difco Laboratories) for L. innocua
and E. coli, MRS agar (Merck, Darmstadt, Germany) for
L. plantarum, and yeast extract-peptone-dextrose agar for
S. cerevisiae. The plates were incubated aerobically at
25°C for S. cerevisiae and at 30°C for the other
microorganisms for 5 days.

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FIG. 1.
Typical wave shapes with different pulse lengths,
including 2 µs (A), 3 µs (B), and 3.9 µs (C), generated with the
PEF system during this study. The voltage pulse shape is indicated by
wave 1>, and the current pulse shape is indicated by wave 2>. The
pulse length (arrow 1) and the voltage used for the field strength
calculations (arrow 2) are also indicated. The voltage-to-current ratio
of wave 2 is 0.7 V/kA.
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Heat treatment.
Heat treatments were performed by using the
method described by Kooiman and Geers (8). The inactivation
kinetics of L. innocua NCTC 11289 were investigated for
various time intervals ranging from 0 to 600 s at 55, 57.5, 60, and 62.5°C by using 10 mM sodium phosphate buffer
(Na2HPO4 · 2H2O-NaH2PO4 · 2H2O) (pH 4.0; 0.2 S/m) at 25°C. After each heat
treatment, tubes were immediately placed in ice water. The
concentrations of viable cells were determined before and after heat
treatment by using pour plates containing PCA; the plates were
incubated aerobically for 5 days at 30°C. A linear regression
analysis was performed with survival plots (log surviving cell count
versus heating time at each temperature), and decimal reduction times
(D values) were calculated by determining the negative reciprocals of
the slopes. The z value, which expressed the temperature dependence of
D values, was calculated in a similar manner from the regression line
obtained from the thermal inactivation curves (plots of log D values
versus corresponding heating temperatures).
Sublethal injury after PEF.
After a PEF treatment in sodium
phosphate buffer (pH 5.0) with a conductivity of 0.79 S/m at 40°C and
an electric field strength of 2.0 to 2.5 V/µm, the samples were
plated onto PCA at different pH values (adjusted with HCl). The pH
values used were 5.0, 5.2, and 5.4, as well as the optimum pH, pH 6.8. The plates were incubated for 5 days at 30°C.
Statistical analyses.
The significance of differences in the
PEF treatment results was tested by using the Student t test
at P levels of 0.1 and 0.01.
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RESULTS |
Effect of electric field strength on inactivation of L. innocua NCTC 11289.
The effect of electric field strength on
inactivation of L. innocua NCTC 11289 in pH 5 treatment
medium with a conductivity of 0.51 S/m at 40°C was determined (Fig.
2). Inactivation of the microorganism
clearly increased as the field strength increased. However, there
appeared to be a threshold level (3.0 V/µm) above which no
differences in inactivation could be detected despite increasing field
strength (P < 0.1).

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FIG. 2.
Inactivation kinetics of L. innocua NCTC
11289 at different electric field strengths. Symbols: , 2.0 to 2.1 V/µm; , 2.3 to 2.5 V/µm; , 2.7 to 3.0 V/µm; , 3.2 to 3.5 V/µm; , 3.6 to 3.9 V/µm. The pH of the treatment medium was 5, the conductivity was 0.51 S/m at an inlet temperature of 40°C, and
the pulse length was 3.9 µs. The inoculum contained 1.4 × 106 CFU/ml. The results are the means of data from two
experiments, and standard deviations are indicated by error bars.
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Effect of the conductivity of the treatment medium on inactivation
of L. innocua NCTC 11289.
The effect of the
conductivity of the treatment medium on inactivation of L. innocua was investigated by using a constant electric field
strength, 2.3 to 2.6 V/µm. This relatively wide range of constant
electric field strength could be explained by the different
temperatures during the experiment. When high numbers of pulses were
applied, the temperature increased more; consequently, the conductivity
was higher, and the electric field strength was lower. The electric
field strength was kept constant in three experiments in which the
conductivities were 0.79, 0.51, and 0.27 S/m at 40°C. The
inactivation data obtained with the different conductivities are shown
in Fig. 3. At an outlet temperature of 50°C, a 2-log reduction was observed in a medium with a conductivity of 0.79 S/m at 40°C, whereas a reduction of almost 4.5 logs was observed in a medium with a conductivity of 0.27 S/m at 40°C. Thus,
higher conductivity of the treatment medium resulted in a decrease in
inactivation of microorganisms.

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FIG. 3.
Effect of conductivity on the inactivation kinetics of
L. innocua NCTC 11289. Symbols: , 0.79 S/m; , 0.51 S/m; , 0.27 S/m. The electric field strength was 2.3 to 2.6 V/µm,
the inlet temperature of the treatment medium was 40°C, the pH was
5.0, and the pulse length was 3.9 µs. The inoculum contained 1.6 × 106 CFU/ml. The results are the means of data from two
experiments, and standard deviations are indicated by error bars.
Nt, number of survivors after treatment; N0,
number of cells before treatment.
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Effect of the pulse length on inactivation of L. innocua NCTC 11289.
The effect of the pulse length on
inactivation of L. innocua NCTC 11289 was investigated at
two electric field strengths, 2.8 and 3.6 V/µm, by using a pH 5.0 treatment medium (Fig. 4). The pulse
lengths studied were 2, 3, and 3.9 µs. At a field strength of 2.8 V/µm, a shorter pulse resulted in less inactivation of L. innocua NCTC 9001 compared to the 3- and 3.9-µs pulse lengths (Fig. 4A). At an outlet temperature of 55°C, a 3.9-log reduction was
observed with a pulse length of 2-µs, whereas a 5.2-log reduction was
observed with pulse lengths of 3 and 3.9 µs. More pulses and a higher
energy input were necessary in order to obtain similar inactivation if
short pulses (2 µs) were used (Fig. 4B and C).

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FIG. 4.
Inactivation kinetics of L. innocua NCTC
11289 with different pulse lengths. Data were obtained after PEF
treatment with electric field strengths of 2.8 V/µm (A through C) and
3.6 V/µm (D through F). (A, B, D, and E) Log reduction plotted versus
the temperature after treatment (outlet temperature) (A and D) and
versus the number of pulses (B and E). Symbols: , 2-µs pulse; ,
3-µs pulse; , 3.9-µs pulse. (C and F) Relationship between the
energy input and the pulse length at various levels of inactivation
levels. Symbols: , 2-log reduction; , 3-log reduction; , 6-log
reduction. The pH of the treatment medium was 5, and the inlet medium
temperature was 40°C. The inoculum contained 1.4 × 106 CFU/ml. The results are means based on data from two
experiments, and standard deviations are indicated by error bars.
Nt, number of survivors after treatment; N0,
number of cells before treatment.
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Pulse length had no effect on inactivation of
L. innocua
NCTC 11289 at a field strength of 3.6 V/µm (Fig.
4D), and an
approximately
5-log reduction was observed at an outlet temperature of
45°C
with all three pulse lengths. However, when the pulse length was
3.9 µs, fewer pulses were needed (
P < 0.01) to
obtain a similar
level of inactivation (Fig.
4E). By plotting the
energy input
versus the pulse length, we found that the energy inputs
required
to obtain a certain level of inactivation were almost the same
for all three pulse lengths (Fig.
4F). We concluded that the pulse
length influenced the inactivation kinetics depending on the electric
field strength, and we noticed that the relationship between energy
input and pulse length during inactivation depended on the electric
field strength. The same effect was observed for a lower electric
field
strength, 2.3 V/µm (data not
shown).
Effect of the inlet temperature of the treatment medium on
inactivation of L. innocua NCTC 11289.
The effects of
inlet temperatures of the treatment medium of 20, 30, and 40°C on
inactivation of L. innocua NCTC 11289 were also studied. It
was not possible to study lower temperatures with the equipment used,
and higher inlet temperatures may have resulted in reductions in the
number of CFU or in injury to the microorganisms. The effect of the
inlet temperature was studied at an electric field strength of 4.7 V/µm with the conductivity adjusted to 0.27 S/m at the inlet
temperature and with the pH of the buffer adjusted to 5.0 (Fig.
5A). At an inlet temperature of 20°C, a
6-log reduction was observed with an outlet temperature of 40°C; at
an inlet temperature of 30°C, a similar reduction was observed when
the outlet temperature was approximately 47°C; and at an inlet
temperature of 40°C a similar reduction was observed with an outlet
temperature of approximately 52°C. When the reduction was plotted
versus the energy input (Fig. 5B), we found that with an energy input
of 40 J/ml inactivation was greater at an inlet temperature of 40°C
than at lower inlet temperatures (P < 0.01). Thus, the
inlet temperature of the treatment medium had a substantial effect on
the inactivation kinetics and energy efficiency. There was a strong
synergism between PEF treatment and heat.

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FIG. 5.
Effect of the inlet temperature of the treatment medium
on the inactivation kinetics of L. innocua NCTC 11289 at
various outlet medium temperatures (A) and at various energy input
levels (B). The electric field strength of the PEF treatment was 4.7 V/µm, the pH of the treatment medium was 5, and the pulse length was
3.9 µs. Symbols: , 20°C; , 30°C; , 40°C. The inoculum
contained 1.6 × 106 CFU/ml. The results are means
based on data from two experiments, and standard deviations are
indicated by error bars. Nt, number of survivors after
treatment; N0, number of cells before treatment.
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Calculation of the mean residence time after PEF treatment.
In
order to compare heat inactivation kinetics with PEF inactivation
kinetics, the residence time after the PEF treatment must be known.
This was calculated with the following formula, in which the flow rate
(Qv) is 5.556 × 10
5
m3/s and Vt is the volume: mean
residence time = Qv/Vt. The volume of the
processing line was calculated from the diameters and lengths of the
pipes. Between treatment chamber 1 and the sampling point, the
calculated residence time was 3.2 s. The sampling time was estimated to be 10 s, and the total residence time (at a certain temperature) before placement on ice was 13.2 s. The temperature decreased during this time; however, in the calculations we assumed that the temperature remained equal to the treatment temperature, which
led to slight overestimates.
Comparison of the heat inactivation kinetics with the PEF
inactivation kinetics.
The heat treatments were performed at pH
4.0 and 0.2 S/m, since the greatest PEF inactivation was observed under
these conditions (see below). The calculated D values and the z value
after various heat treatments of L. innocua NCTC 11289 are
shown in Table 1. The D values and the z
value were used to calculate the predicted inactivation by heat after
treatment for 13.2 s, the total residence time of the PEF process
described above. The results of the comparison of heat inactivation and
PEF inactivation are shown in Table 2. After PEF treatment with an outlet temperature of 55°C in pH 4 buffer
with an electric field strength of 2.2 to 2.4 V/µm,
6-log inactivation was observed, while inactivation was less than 0.05 log
after heat treatment alone at 55°C for 13.2 s. At 57.5 and 60°C only slight inactivation was observed after the heat treatment. Thus, there was a significant difference between heat inactivation kinetics and PEF inactivation kinetics.
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TABLE 2.
Comparison of observed PEF inactivation and predicted
heat inactivation of L. innocua NCTC 11289 at different
temperatures after treatment for 13.2 sa
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Effect of the pH of the treatment medium on inactivation of
L. innocua NCTC 11289 and other microorganisms.
The
relationship between the inactivation kinetics for L. innocua NCTC 11289, a representative gram-positive microorganism, and the pH of the buffer is shown in Fig.
6. Inactivation was studied in pH 4.0, 4.4, 5.0, and 6.0 phosphate buffers with a conductivity of 0.78 S/m at
40°C. For L. innocua NCTC 11289 at pH 4.0, a
6-log
reduction in inactivation was observed at an outlet temperature of
55°C, whereas at pH 6.0 only a 0.6-log reduction was observed at
55°C. Higher pH values resulted in increased survival, which
demonstrated that pH plays an important role in determining the
inactivation kinetics.

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FIG. 6.
Inactivation kinetics of L. innocua NCTC
11289 (A), S. cerevisiae SU 51 (B), E. coli NCTC
9001 (C), and L. plantarum LA 10-11 (D) in phosphate buffers
at different pH values. Symbols: , pH 4.0; , pH 4.4; , pH 5.0;
, pH 6.0. The electric field strength was 2.2 to 2.7 V/µm, the
conductivity of the phosphate buffer was 0.78 S/m at an inlet medium
temperature of 40°C, and the pulse length was 3.9 µs. The L. innocua NCTC 11289 inoculum contained 1.6 × 106
CFU/ml, the S. cerevisiae inoculum contained 106
CFU/ml, the E. coli inoculum contained 1.2 × 105 CFU/ml, and the L. plantarum inoculum
contained 4.2 × 106 CFU/ml (pH 4.0) or 1.0 × 107 CFU/ml (pH 4.4). The results are means based on data
from two experiments, and standard deviations are indicated by error
bars. Nt, number of survivors after treatment;
N0, number of cells before treatment.
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The effects of PEF on
S. cerevisiae SU 51, a representative
eukaryotic microorganism,
E. coli NCTC 9001, a
representative
gram-negative microorganism, and
L. plantarum
LA 10-11, another
gram-positive microorganism, were also investigated
(Fig.
6).
The yeast
S. cerevisiae SU 51 seemed to be the
microorganism that
was most sensitive to PEF treatment at pH 4.0 (Fig.
6B). The gram-positive
bacteria
L. plantarum LA 10-11 and
L. innocua NCTC 11289 exhibited
similar levels of resistance
at pH 4.0 (Fig.
6A and D). However,
it is noteworthy that another
L. innocua strain, VBLLi 02-53,
was much more resistant and
its survival rate was 2.5 logs greater
when it was tested under the
same conditions (data not shown).
The gram-negative organism
E. coli NCTC 9001 and the gram-positive
organism
L. plantarum LA 10-11 exhibited similar levels of resistance
at pH
4.4 (Fig.
6C and D). At pH 5.0, the yeast strain exhibited
approximately the same level of resistance as the gram-positive
organism
L. innocua NCTC 11289 (Fig.
6A and B). In order to
confirm
that the pH effect was not due to the presence of
Cl

ions, we performed some experiments with a 70 mM
Na
2HPO
4 · 2H
2O-NaH
2PO
4 · 2H
2O buffer solution in which the final pH was adjusted to
4.0
with 4 N H
2SO
4. Similar inactivation of
L. innocua NCTC 11289
was observed under these conditions
(data not shown). Thus, the
efficiency of PEF inactivation depended on
the type of organism,
the strain, and, in general, lower pH
values.
Effect of length of incubation of the inoculum on inactivation
kinetics.
L. innocua NCTC 11289 inocula were incubated for
two different lengths of time. In addition to incubation for 48 h,
which was used in all of the other experiments, this organism was also incubated for only 12 h; during this time the cells were in the early stationary phase. A shorter incubation time resulted in a higher
level of inactivation (Fig. 7). At an
outlet temperature of 50°C a
6-log reduction was observed with
12 h of incubation, whereas only a 4.4-log reduction was observed
with incubation for 48 h (P < 0.01). Thus, the
physiological state of the microorganisms influenced the inactivation
kinetics.

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FIG. 7.
Inactivation of L. innocua NCTC 11289 after
different growth times. Symbols: , 12 h; , 48 h. The
electric field strength was 2.8 to 3.1 V/µm, the pH of the treatment
medium was 5.0, the conductivity was 0.53 S/m at an inlet medium
temperature of 40°C, and the pulse length was 3.9 µs. The contained
1.3 × 106 CFU/ml. The results are means based on data
from two experiments, and standard deviations are indicated by error
bars. Nt, number of survivors after treatment;
N0, number of cells before treatment.
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Sublethal injury after PEF treatment.
Sublethal injury of
L. innocua NCTC 11289 was studied by plating a treated cell
suspension onto media with different pH values (Fig.
8). Samples were collected after the
first and second treatment chambers. The treatment protocol in both
chambers was similar, and between the two chambers the treatment medium
was cooled to 40°C. After PEF treatment with an outlet temperature of
59°C, no growth was observed on pH 5.2 outgrowth medium, whereas on the optimum growth medium (pH 6.8), 2.8 log survivors were observed. The effect of a lower pH of the outgrowth medium was less pronounced at
lower outlet temperatures. The number of survivors was further reduced
after the second treatment. Higher numbers of injured cells were found
after the second treatment than after the first treatment, which was
demonstrated by the lower rate of survival on the pH 5.0 outgrowth
medium at an outlet temperature of 54°C. This indicates that the
synergistic effects of PEF and temperature contributed to sublethal
damage in L. innocua cells.

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FIG. 8.
Survival of L. innocua NCTC 11289 after PEF
treatment at 2.0 to 2.5 V/µm and different outgrowth medium pH
values. The pH of the treatment medium was 5.0, the conductivity was
0.79 S/m at an inlet medium temperature of 40°C, and the pulse length
was 3.9 µs. The results are means based on data from two experiments,
and standard deviations are indicated by error bars. opt, optimum.
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DISCUSSION |
In this paper we describe in detail the effects of a range of
product and process parameters in a continuous PEF system on the
inactivation kinetics of microorganisms. Clearly, the electric field
strength was the most important electrical parameter investigated that
influenced the inactivation kinetics. The pulse length also influenced
the inactivation kinetics, depending on the strength of the electric
field. However, at higher electric field strengths, the effect of the
pulse length became less pronounced, indicating that the relationship
between energy input and pulse length depended on the electric field
strength. Schoenbach et al. (17) reported that the electric
energy in their batch PEF system required for lysing E. coli
decreased with shorter pulse times, which were as short as 60 ns.
However, these authors estimated that the electric field strengths
required for a 1-order of magnitude reduction in the E. coli
population would be 16 V/µm for 60-ns pulses, 10.7 V/µm for 300-ns
pulses, and 6.6 V/µm for 2 µs pulses. These field strengths were
very high and probably necessary to compensate for the reduced energy
input with the shorter pulse lengths. Conversely, in our experiments,
in which the field strength was kept constant and three different pulse
lengths were used, the energy input necessary to obtain a certain level
of reduction was higher with shorter pulse lengths.
In contrast to previous research (16), in several recent
reports the authors demonstrated that the temperature of the medium at
the start of a batch PEF treatment had a significant effect on the
inactivation kinetics (4, 6, 13). Jayaram et al. (6) and Pothakamury et al. (13) found that PEF
treatment performed at increased start temperatures increased the
inactivation effect in a batch treatment system in which the
temperature was kept constant. In our experiments with the
continuous-treatment system, we examined the effects of different inlet
medium temperatures, and when pulses were applied, the temperature
automatically increased. Less energy was necessary to obtain a similar
level of inactivation when the experiment was started with a higher
medium temperature. Thus, our procedure allowed us to use the
synergistic effects of the PEF treatment and the heat from the inlet
medium and the effects generated by the pulses. On the other hand, if
some factors in the food product were heat labile, for the sake of
product quality it would be beneficial to start with lower inlet medium temperatures and use more pulses to obtain the necessary inactivation. It is important to realize that the lethal effect of PEF was not simply
due to heat and that there was a real synergism between the two
treatments. This was confirmed when the inactivation after a PEF
treatment was compared to the inactivation after a similar time-temperature heat treatment, which demonstrated that 6-log-greater inactivation was obtained with PEF than with heat.
The electric resistivity of the treatment medium decreases as the ionic
strength increases. Consequently, it is more difficult to build
electric field strength when the conductivity of a medium or product is
too high. Our equipment allowed us to treat solutions with
conductivities up to approximately 1.0 S/m at 40°C, but higher conductivities resulted in arcing of the solution. Jayaram et al.
(7) investigated inactivation of Lactobacillus
brevis by using a batch system and solutions with various ionic
strengths and observed that maximum inactivation was obtained in
solutions with the lowest conductivity; they speculated that this was
primarily due to conductivity influencing the membrane permeability. In our experiments, the electric field strength was kept constant by
changing the conductivity of the buffer. However, we also observed that
the inactivation rate was lower when the conductivity of the solution
was higher. Thus, our results support the hypothesis that the
conductivity of the medium or product is important in determining the
inactivation rate for the continuous-treatment system.
In previous studies in which batch PEF systems were used the authors
found that pH had no effect on inactivation of microorganisms (4,
16). However, Vega-Mercado et al. (18) used a
continuous PEF system and observed that inactivation of E. coli was greater at pH 5.69 than at pH 6.82. Our results obtained
with L. innocua NCTC 11289 and several other vegetative
microorganisms confirmed this finding and demonstrated that the pH of
the medium has a substantial positive effect on inactivation for a
continuous PEF system. Recently, Liu et al. (9) demonstrated
that high electric field pulses and the presence of benzoic or sorbic
acid at pH 3.4 had a synergistic effect on killing E. coli
O157:H7. Using the synergistic effects of low pH and organic acids or
combinations of factors offers excellent possibilities for enhancing
inactivation of spoilage microorganisms with the PEF technology. In the
present study, complete inhibition of growth of L. innocua
NCTC 11289 cells was observed when the pH of the outgrowth medium was
5.4 after PEF treatment with temperatures lower than the temperatures used for pasteurization.
Hülsheger and Niemann (3) demonstrated that when
solutions containing chloride (Cl
) compounds were treated
in a batch PEF system, hypochloric acid (HClO) was produced in a
secondary step from a reaction of chlorine (Cl2) with
water. The concentration of HClO, which is more bactericidal than
Cl
ions, depended on the amount of chlorine in the
solution and the pH. These authors suggested that this hypochloric acid
contributed to inactivation by PEF, and they also noticed an increase
in the pH of the solution following the electric pulses; they
speculated that this increase was due to the production of
undissociated HClO and the remaining Cl2, together with
completely dissociated NaOH at the cathode. However, in our
experiments, in which we used a continuous PEF system, an increase in
the pH was never observed. Furthermore, the inactivation kinetics
observed in our experiments performed with buffers containing chloride
ions (HCl was deliberately added) were essentially the same as the
inactivation kinetics observed when the pH was adjusted with acids
which do not generate chloride ions. Thus, in our continuous PEF system the observed inactivation of the microorganisms and the synergistic effects at lower pH values were not due to creation of toxic compounds from chlorine ions present in the treatment solution.
In this study, we decided to work with cells which were in the
stationary phase of growth, since these cells are generally more
resistant to physical inactivation treatments. Indeed, this effect was
demonstrated for PEF treatments, as younger L. innocua cultures were more sensitive to PEF inactivation. This is just one
example of how the physiological state of a treated cell suspension can
influence the inactivation kinetics. More research is necessary to
establish the effects of different kinds of stresses on inactivation kinetics so that a safe preservation process can be designed.
In this research we demonstrated that if the correct parameters are
used for PEF treatment, it is possible to completely and reproducibly
inactivate an L. innocua strain. If only vegetative microorganisms are the major targets to be inactivated, PEF treatment is already a feasible alternative decontamination technique for low-pH
products. Our experiments carried out with a simple buffer system
allowed us to accurately assess the major parameters that influence
inactivation kinetics. Based on the information obtained, the effects
of PEF in real food systems are now being investigated.
 |
ACKNOWLEDGMENTS |
This research was supported in part by a grant from EU FAIR
project 97-3044 (high electric field pulses: food safety, quality, and
critical process parameters).
We thank Leon Gorris for critically reading the manuscript. We
gratefully acknowledge Ad Bos and Alex Volanschi for helpful discussions throughout the study. We also thank Cees den Hollander, Sebo Poel, and Jan Siebesma for technical assistance with the PEF apparatus.
 |
FOOTNOTES |
*
Corresponding author. Mailing address: Microbiology & Preservation, Unilever Research Vlaardingen, Olivier van Noortlaan 120, 3133 AT Vlaardingen, The Netherlands. Phone: 31-10-4605028. Fax: 31-10-4605188. E-mail: Patrick.Wouters{at}Unilever.com.
Present address: TNO Voeding, 3700 AJ Zeist, The Netherlands.
 |
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Applied and Environmental Microbiology, December 1999, p. 5364-5371, Vol. 65, No. 12
0099-2240/99/$04.00+0
Copyright © 1999, American Society for Microbiology. All rights reserved.
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[Abstract]
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