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Applied and Environmental Microbiology, March 1999, p. 1078-1082, Vol. 65, No. 3
0099-2240/99/$04.00+0
Copyright © 1999, American Society for Microbiology. All rights reserved.
Decolorization and Detoxification of Extraction-Stage Effluent
from Chlorine Bleaching of Kraft Pulp by Rhizopus
oryzae
R.
Nagarathnamma1 and
Pratima
Bajpai2,*
School of Biotechnology, Thapar Institute of
Engineering & Technology,1 and Chemical
Engineering Division, Thapar Corporate Research & Development
Centre,2 Patiala 147 001, India
Received 22 June 1998/Accepted 16 December 1998
 |
ABSTRACT |
Rhizopus oryzae, a zygomycete, was found to decolorize,
dechlorinate, and detoxify bleach plant effluent at lower
cosubstrate concentrations than the basidiomycetes previously
investigated. With glucose at 1 g/liter, this fungus removed 92 to 95%
of the color, 50% of the chemical oxygen demand, 72% of the
adsorbable organic halide, and 37% of the extractable organic halide
in 24 h at temperatures of 25 to 45°C and a pH of 3 to 5. Even
without added cosubstrate the fungus removed up to 78% of the color.
Monomeric chlorinated aromatic compounds were removed almost
completely, and toxicity to zebra fish was eliminated. The fungal
mycelium could be immobilized in polyurethane foam and used repeatedly to treat batches of effluent. The residue after treatment was not further improved by exposure to fresh R. oryzae mycelium.
 |
INTRODUCTION |
Conventional pulp bleaching uses a
variety of chlorine species as bleaching agents. The advantage of using
chlorine is simply that it is cheap and effective. Bleaching with
chlorine chemicals usually starts with an acid treatment with elemental
chlorine at low temperature, pH, and consistency. During chlorination, wood components
lignin and some carbohydrates
are structurally modified, degraded, and chlorinated. Some of these chlorinated compounds (mostly low-molecular-weight material) are dissolved into the
spent chlorination liquor. This stage is followed by an alkaline
extraction stage using high temperature, pH, and consistency. In the
extraction stage, chlorinated, oxidized lignins, not soluble in the
acidic chlorination stage, are solubilized and dissolved into the
spent liquor. The final bleaching is achieved by using oxidizing
chemicals, usually chlorine dioxide and hydrogen peroxide. The
substances being dissolved in the latter stages are more strongly oxidized, and pollution loads from these stages are minor. The pulp
mills in Scandinavia and North America have stopped using chlorine
bleaching so that they can meet government regulations on adsorbable
organic halide (AOX) discharge. In India, bleaching is still being done
with chlorine. Chlorine dioxide is used by very few mills for viscosity
protection in the first bleaching stage (10 to 15% substitution) and
for brightening in the final bleaching stages. Oxidative extraction and
peroxide bleaching are also being tried in some mills.
Most mills are reluctant to recycle bleach plant effluent to the
chemical recovery system due to the corrosive nature of chloride ion
and the substantial dilution of the chemicals to be recycled. Chlorinated organics generated during pulp bleaching not only exert an
oxygen demand (biochemical oxygen demand [BOD] and chemical oxygen
demand [COD]) but also cause effluent color and toxicity (acute and
chronic) (4, 5, 22, 26, 40). Chlorinated organics in spent
bleaching liquor are also responsible for the mutagenicity of the
effluent (34). The low-molecular-weight fraction of the
chlorolignins is the main contributor to the effluent BOD and acute
toxicity. The high-molecular-weight chlorinated compounds contribute
little to BOD and acute toxicity, due to their inability to pass
through cell membranes. They are the major contributor to
effluent color, COD, and chronic toxicity (17, 22). Color
not only is aesthetically unacceptable but also inhibits the
natural process of photosynthesis in streams due to absorbance of
sunlight (22). This leads to chains of adverse effects
on the aquatic ecosystem, as the growth of primary consumers
as well as secondary and tertiary consumers is adversely affected.
Discharge of untreated or partially treated wastewaters from pulp and
paper mills results in persistence of color in the receiving body over a long distance. Under natural conditions, these compounds are slowly
degraded to various chlorinated phenolics which may be methylated under
aerobic conditions (17). The low-molecular-weight phenolics
and their methylated counterparts (which are more lipophilic) cause
toxicity and are bioaccumulable in fish (17). However, Archibald et al. (3) have reported that toxic levels of
low-molecular-weight chlorinated compounds do not accumulate during the
natural degradation of chlorolignins. They found that the
effluents indeed appear to stimulate the growth of algae and
primary consumers, probably because of the nutrients they
contain. Work by Millar and Carey (31) has shown that
chlorolignins in biotreated effluents disappear with
half-lives of a few weeks as a result of both photolysis and
biodegradation. O'Connor and Voss (33) showed that the
release of monomeric chlorinated phenolic compounds from chlorolignin preparations during storage was caused by slow desorption of sorbed compounds and was limited to 2% of the amount of chlorinated phenolic compounds in the extraction-stage effluent.
About 75% of the dissolved organic material, 60% of the COD load, 40 to 50% of the organically bound chlorines, and 80% of the
color-imparting substances of bleach plant effluents are reportedly contributed by extraction-stage effluents. Therefore, a treatment method that can degrade, dechlorinate, and decolorize extraction-stage effluent can tackle most of the environmental pollution problems associated with bleach plant effluents (4, 5).
Among the biological methods tried so far, methods using wood-degrading
white rot fungi have been reported to have the potential to
successfully treat these effluents (4, 5). The enzyme system
of the white rot fungi includes a group of nonspecific extracellular
enzymes which catalyze not only degradation of lignin and chlorolignins
but also oxidation of several persistent aromatic and halogenated
compounds like lindane, DDT, PCP, benzopyrene, creosote, coal tars, and
heavy fuels, etc. (8, 9, 16). The serious drawback
associated with use of fungi for decolorization of bleach plant
effluents has been the requirement for an easily metabolizable
cosubstrate like glucose for the growth and development of ligninolytic
activity. Use of cosubstrate results in increased cost of treatment and
even net increase in COD in the effluents.
While fungal strains were being screened for the requirement for less
or no cosubstrate during decolorization, a member of the
Zygomycetes, Rhizopus oryzae, was found to
efficiently decolorize and dechlorinate bleach plant effluent at a
relatively low cosubstrate concentration. This paper investigates
decolorization and dechlorination of bleach plant effluent, especially
extraction-stage effluent, by R. oryzae.
 |
MATERIALS AND METHODS |
Effluent source.
Effluent from the first alkaline extraction
stage was used since it is a major source of color in bleach plants.
Extraction-stage effluent was obtained from a large paper mill
utilizing eucalyptus as the main raw material. Starting with a kappa
number of 20, the mill produces pulp of 86 to 87% ISO brightness by
using a CEDD bleaching sequence (where C is chlorination, E is alkaline extraction, and D is chlorine dioxide) and a chlorine multiple of about
0.22. The effluent was neutralized with sulfuric acid, filtered through
a 0.5-mm-pore-size sieve to remove large suspended particles, and
stored at 4°C.
Cultures.
More than 110 fungal strains were isolated from
natural sources. Cultures were grown in potato dextrose broth. Stock
cultures of the fungi were stored on potato dextrose slants at 4°C
and periodically subcultured.
Culture conditions.
For screening of fungi requiring less
cosubstrate, medium containing 1 g of glucose per liter was used.
In addition to glucose, the medium contained 1.5 g of calcium
chloride, 2.0 g of magnesium sulfate, 1.5 g of potassium
dihydrogen phosphate, and 0.15 g of ammonium chloride in 1 liter
of extraction-stage effluent (pH 4.5). The medium was sterilized by
autoclaving. Inoculation was carried out with mycelia precultured in
potato dextrose medium (pH 5.5). Cultures were incubated in 250-ml
Erlenmeyer flasks with 50 ml of medium on a rotary shaker (200 rpm) at
30 ± 1°C. Color removal was measured for up to 3 days, with a
sample being taken every day.
The kinetics of decolorization and dechlorination was studied by using
optimized medium and conditions in batch culture. Samples were analyzed
for color, COD, AOX, and extractable organic halide (EOX).
Decolorization and COD reduction were also studied with immobilized
fungus in a repeated batch process. The fungus was immobilized on
polyurethane foam (29). The foam was cut into
1-cm3 cubes, washed three times with distilled water, and
sterilized at 121°C for 15 min. Afterwards, the sterilized cubes (1 g) were transferred to 250-ml Erlenmeyer flasks containing 25 ml of
potato dextrose broth. The flasks were inoculated with the fungus and incubated at 30 to 32°C with shaking at 200 rpm for 7 days. The foam-immobilized mycelium was used repeatedly for decolorizing the
extraction-stage effluent for 12 days. The incubation liquor was
decanted and replaced with fresh effluent every 24 h. Color and
COD reduction were monitored daily for 12 days. A few samples were also
analyzed for AOX.
Analytical methods.
COD was determined by the closed reflux
colorimetric method (standard method 5220-D, 1989) (14). An
HACH COD reactor was used for digestion of the sample in COD vials. COD
was spectrophotometrically determined by using an HACH DR/2000 spectrophotometer.
The color of the effluent was determined according to the CPPA standard
method (
15). Before measurement, the pH was adjusted
to 7.6 by the addition of 2 M NaOH. The effluent was then centrifuged
to
remove suspended solids. The clear supernatant was used for
the
measurement of absorbance at 465 nm against distilled water.
Absorbance
values can be transformed into color units (CU) according
to the
equation CU = 500
A2/
A1, where
A1 is the absorbance of
500-CU platinum-cobalt
standard solution (
A465 = 0.132) and
A2 is the absorbance of the effluent
sample.
The AOX and EOX concentrations were determined by using Euroglas
Netherlands instrument ECS-2000 according to the manufacturer's
recommended
procedure.
Chlorophenols and chloroaldehydes were determined by gas-liquid
chromatography. Acetylation and extraction were done by the
method of
Lee et al. (
24). Total solids and total suspended
solids
were estimated by American Public Health Association (APHA)
methods
2540-B and 2540-D, respectively (
14).
Alkalinity was measured by APHA method 2320-B (
14). Toxicity
was assessed by a bioassay. It was conducted according to Indian
standard method IS-6582-1971 with guppies or zebra fish
(
21).
The fungus was grown in potato dextrose broth, and levels of the
ligninolytic enzymes lignin peroxidase (LiP), manganese peroxidase
(MnP), and laccase in the supernatant and in the biomass of the
culture
were determined. The cell-bound enzymes were determined
by disrupting
the mycelial pellets with sand in buffer. LiP was
determined by
the method of Tien and Kirk (
41), MnP was determined
by the
method of Gold and Glenn (
20) by oxidation of ABTS
[2,2'-azinobis
(3-ethylbenzothiazoline-6-sulfonic acid) diammonium
salt], and
laccase was determined by the method of Niku-Paavola et al.
(
32).
All the analyses were done in triplicate, and average values are
reported.
 |
RESULTS AND Discussion |
Table 1 shows the analytical results
for the effluent sample. Chlorinated phenols and chlorinated aldehydes
were also determined. Thirty-seven standards of chlorophenols and
chloroaldehydes were run, and 13 types of chlorophenols and 3 types of
chloroaldehydes were found in the extraction-stage effluent (Table
2).
Screening of fungi.
Of 110 fungal-isolate cultures, 10 showed
more than 80% decolorization of extraction-stage effluent at a glucose
concentration of 0.1%. Maximum decolorization, on the order of 92%,
was obtained in 24 h with isolate R2, which was
identified as R. oryzae. Even in the absence of
glucose, this culture showed about 78% color removal in 24 h,
whereas under similar conditions other cultures removed only 20 to 30%
of the color. R. oryzae was selected for optimization
experiments in order to further improve its efficiency for color
removal. To the best of our knowledge, there is no report in the
literature concerning color removal from pulp and paper mill effluents
by R. oryzae.
Optimization of process parameters.
Process parameters were
optimized with the most efficient fungal isolate. The fungus was grown
in potato dextrose broth in the form of pellets, thus eliminating the
problem of recycling the biomass and making it possible to use a large
amount of fungus. The pellets were washed with distilled water before
addition to the treatment flasks. The influence of cosubstrate on
decolorization was tested individually at a cosubstrate concentration
of 1 g/liter. Cosubstrates tested included glucose, sucrose, xylose,
carboxymethyl cellulose (CMC), microcrystalline cellulose
(MCC), lactose, ethyl alcohol, starch, bagasse pith, cheese whey,
prehydrolysate liquor, and molasses. Additionally, glucose
was tested at concentrations ranging from 0 to 5 g/liter. The
concentrations of ammonium chloride, calcium chloride, magnesium
sulfate and potassium dihydrogen phosphate in the medium were also
optimized. Ammonium chloride was tested at concentrations from 0 to 0.5 g/liter; MgSO4, KH2PO4, and
CaCl2 were tested at concentrations from 0 to 3.0 g/liter.
The effects of pH and temperature on decolorization were studied at pH
values of 3.0, 3.5, 4.0, 4.5, 5.0, 6.0, and 7.0 and at temperatures
ranging from 25 to 50°C. Effectiveness of cell mass at different
incubation times (16 to 96 h) was also tested.
Glucose was found to be the most effective cosubstrate for
decolorization. Maximum decolorization on the order of 92%, was
obtained within 24 h with addition of glucose. Ninety percent
color reduction in 24 h was measured with microcrystalline
cellulose
and lactose, 89% was measured with sucrose, and 88% was
measured
with CMC and xylose. Starch and ethyl alcohol showed about 87
and 84% color reduction in 24 h, respectively. With bagasse pith
and cheese whey, higher degrees of color reduction, on the order
of 85 to 89%, were achieved, whereas with molasses and prehydrolysate
liquor
the decolorization was found to be suppressed. Eaton et
al. compared
the suitabilities of three primary sludges and combined
sludge with
that of cellulose powder for use as a carbon source
for
Phanerochaete chrysosporium cultures (
16). The
decolorization
obtained after 7 days was 82 to 86, 63, and 92% for
primary sludge,
combined sludge, and cellulose powder, respectively.
Ramaswamy
observed that addition of 1% bagasse pith as a supplementary
carbon
source resulted in 80% color reduction in 7 days with
Schizophyllum commune (
38). Experiments by
Belsare and Prasad showed that
the decolorization efficiencies of
S. commune with different carbon
sources after 7 days of
cultivation could be rated in the following
order: sucrose
(60%), glucose (48%), cellulose (35%), and pulp
(20%)
(
7). Fukuzumi found glucose or ethanol to be most effective
for decolorization of waste liquor by
Tinctoporia
(
19). Bajpai
et al. and Mehna et al. also found glucose to
be the most effective
decolorization substrate for
Trametes
versicolor (
6,
28).
Archibald et al. have reported
that
T. versicolor is able to remove
color efficiently in
the presence of inexpensive sugar refinery
or brewery wastes
(
1).
Color reduction increased with the increase in glucose concentration up
to 1 g/liter; beyond that, there was no substantial
improvement in
color reduction. About 92% color removal was achieved
at a glucose
concentration of 1 g/liter in 24 h. Even without
any glucose, the
fungus was able to remove up to 78% of the color
in the same period.
Studies of color removal by
P. chrysosporium in a rotating
biological contactor showed that decolorization
was only slightly
affected by the amount of glucose added during
the decolorization stage
as long as the critical minimum amount
of glucose, ~2.0 g/liter, was
available (
36,
42,
43). Archibald
et al. reported a
continuous increase in decolorization with an
increase in glucose
concentration from 1 to 3.5 g/liter (
1).
In the absence of
glucose, no decolorization took place. In contrast,
R. oryzae showed good decolorization with less glucose, 1 g/liter,
or no glucose. Esposito et al. and Lee et al. have
reported that
the fungus
Lentinus edodes and the fungus
KS-62 also removed 70
to 80% of the color without any glucose
(
18,
25). However,
these fungi took 5 to 7 days to attain
maximum decolorization.
Neither nitrogen-limiting conditions nor
nitrogen supply in excess
had any significant effect on decolorization
under the conditions
tested in the present study. Addition of magnesium
sulfate had
no significant effect on color removal. Color reduction was
found
to be maximum at 1.0 g of KH
2PO
4 per
liter, 1.5 g of calcium chloride
per liter, a pH of 3.0 to 4.0, and a temperature of 30°C, with
mycelia harvested after 48 h and
an inoculum dose of 0.5 g/liter.
Dilution of the effluent from 7,000 to
4,000 PCU increased color
removal from 92 to 97%. Beyond that,
dilution of the effluent
did not cause any increase in color
removal.
Decolorization and dechlorination of extraction-stage
effluent under optimum conditions.
Reduction in COD, AOX,
and EOX on the order of 50, 72, and 37%, respectively, was
achieved in 24 h. Beyond that, no further reduction in color, COD,
AOX, and EOX took place. It was noted that when color reduction reached
a certain level, neither additional cosubstrate nor inoculation of the
culture filtrate with fresh mycelium resulted in any further reduction
in color. This suggests that the effluent contained a very recalcitrant
fraction of chromophores that seem to be undegraded under these
conditions. Pallerla and Chambers reported 72 to 80% color reduction
and 52 to 59% AOX reduction in 24 h with T. versicolor (35). With P. chrysosporium, AOX
and color removal were 40 to 60% and 60 to 80%, respectively, after 1 day of incubation (12, 27). Bergbauer et al. observed maximum color and AOX reduction of 88 and 45%, respectively, in 48 h with T. versicolor (8). Initial
color concentration of the effluent is a factor influencing the color
removal rate. Royer et al. reported a maximum mean decolorization rate
of 904 PCU/g of mycelium/day using T. versicolor
mycelial pellets at an initial color concentration of 3,268 PCU
(39). Campbell et al. obtained the color removal rate of
2,000 PCU/day using an oxygen-enriched atmosphere at an elevated
temperature of 40°C by employing the MyCoR process with P. chrysosporium (11). They also observed a color removal
rate of 600 PCU/day using an air atmosphere. Prouty reported an average
color removal rate of 1,090 PCU/day using P. chrysosporium
(37). Pallerla and Chambers obtained a color removal rate of
1,920 PCU/day at an initial color concentration of 2,700 PCU
(35). During this study, we observed the highest color
removal rate, 6,650 PCU/day, at an initial color concentration of 7,000 PCU.
The porous open-celled structure of polyurethane foam allowed a
nondiffusionally limited environment for substrate and product.
The
decolorization and COD reduction with the immobilized fungus
were
95 and 55%, respectively, during the first batch cycle. These
values
are comparable to those obtained with free mycelium. The
immobilized fungus
R. oryzae retained its
decolorization ability
for 10 days when treated effluent was
replaced daily with fresh
effluent. Starting on day 11, however, the
decolorization ability
of the fungus started to decline. Work with
other immobilizing
agents to extend the life of the fungus is under
way.
Effect of fungal treatment on chlorophenols and
chloroaldehydes.
After fungal treatment, complete removal of
2-chlorophenol, 2,6-dichlorophenol, 5-chloroguaiacol,
4-chlorocatechol, 4,6-dichloroguaiacol, 3,5-dichlorocatechol, 4,5-dichloroguaiacol, 4,5-dichlorocatechol, 3,4,5-trichloroguaiacol, 4,5,6-trichloro-guaiacol, trichlorosyringaldehyde, and 2,6-dichlorosyringaldehyde was achieved (Table 2). The removal of 4-chlorophenol, 4,5-dichloroguaiacol, 3,4,6-trichloroguaiacol, 2-chlorosyringaldehyde, and
tetrachloroguaiacol was achieved at levels of 94, 53, 95, 51, and 58%,
respectively. The best removals were of the most toxic chlorophenols,
trichloroguaiacol, and tetrachloroguaiacol.
Toxicity studies.
The initial 50% lethal concentration (96 h)
of extraction-stage effluent was in the range of 50 to 55% by volume.
After fungal treatment, the effluent was found to be essentially
nontoxic. The removal of the highly toxic tri- and tetrachlorophenolic
compounds greatly decreased the toxicity.
Enzymatic studies.
None of the three ligninolytic
enzymes
LiP, MnP, and laccase
were detected in the supernatant of the
culture. However, in the biomass, laccase and MnP activities were
present and lignin peroxidase was not detected. The maximum MnP
activity (0.08 ± 0.005 U/g of mycelium) was observed on the
seventh day, while laccase activity was found to be maximum (0.30 ± 0.02 U/g of mycelium) on the sixth day. Studies by several
researchers (23, 25, 30) have shown that MnP plays an
important role in effluent decolorization in white rot fungi. Laccase
has also been implicated in the decolorization of bleaching effluents.
Archibald and Roy (2) have reported that laccase plays the
primary role in decolorization of bleaching effluent by T. versicolor. These researchers demonstrated that T. versicolor laccase, in the presence of phenolic substrates, was
able to generate Mn(III) chelates similar to those produced by MnP and
which were shown by Lackner and coworkers (23) to be
responsible for the oxidation of bleaching effluents. Calvo et al.
(10) have reported a weak laccase activity in the ascomycete Paecilomyces variotii which was found to reduce the color of
pulp mill effluent significantly. Christov and Steyn (13)
reported decolorization by Rhizomucor and suggested that
chromophore adsorption on the mycelium was important. So far, to the
best of our knowledge the presence of ligninolytic enzymes in
zygomycetes has not been shown. There is a need for purification and
detailed characterization of these enzymes.
 |
FOOTNOTES |
*
Corresponding author. Mailing address: Chemical
Engineering Division, Thapar Corporate Research and Development Centre,
Patiala 147 001, India. Phone: 0175-393566. Fax: 0175-212002. E-mail: pratima{at}tcrdcpt.ren.nic.in.
 |
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