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Applied and Environmental Microbiology, April 1999, p. 1570-1577, Vol. 65, No. 4
0099-2240/99/$04.00+0
Copyright © 1999, American Society for Microbiology. All rights reserved.
Production of Poly(3-Hydroxybutyric
Acid-Co-4-Hydroxybutyric Acid) and Poly(4-Hydroxybutyric Acid) without
Subsequent Degradation by Hydrogenophaga
pseudoflava
Mun Hwan
Choi,1
Sung Chul
Yoon,1,* and
Robert W.
Lenz2
Biomaterials Science Laboratory, Division of Life Science,
Gyeongsang National University, Chinju 660-701, Korea,1 and Department of Polymer
Science and Engineering, University of Massachusetts, Amherst,
Massachusetts 010032
Received 23 September 1998/Accepted 23 January 1999
 |
ABSTRACT |
A Hydrogenophaga pseudoflava strain was able to
synthesize poly(3-hydroxybutyric acid-co-4-hydroxybutyric acid)
[P(3HB-co-4HB)] having a high level of 4-hydroxybutyric acid monomer
unit (4HB) from
-butyrolactone. In a two-step process in which the
first step involved production of cells containing a minimum amount of
poly(3-hydroxybutyric acid) [P(3HB)] and the second step involved polyester accumulation from the lactone, approximately 5 to 10 mol% of
the 3-hydroxybutyric acid (3HB) derived from the first-step culture was
unavoidably reincorporated into the polymer in the second cultivation
step. Reincorporation of the 3HB units produced from degradation of the
first-step residual P(3HB) was confirmed by high-resolution
13C nuclear magnetic resonance spectroscopy. In order to
synthesize 3HB-free poly(4-hydroxybutyric acid) [P(4HB)] homopolymer,
a three-stage cultivation technique was developed by adding a nitrogen
addition step, which completely removed the residual P(3HB). The
resulting polymer was free of 3HB. However, when the strain was grown
on
-butyrolactone as the sole carbon source in a synthesis medium, a
copolyester of P(3HB-co-4HB) containing 45 mol% 3HB was produced. One-step cultivation on
-butyrolactone required a rather long induction time (3 to 4 days). On the basis of the results of an enzymatic study performed with crude extracts, we suggest that the
inability of cells to produce 3HB in the multistep culture was due to a
low level of 4-hydroxybutyric acid (4HBA) dehydrogenase activity, which
resulted in a low level of acetyl coenzyme A. Thus, 3HB formation from
-butyrolactone is driven by a high level of 4HBA dehydrogenase
activity induced by long exposure to
-butyrolactone, as is the case
for a one-step culture. In addition, intracellular degradation kinetics
studies showed that P(3HB) in cells was completely degraded within
30 h of cultivation after being transferred to a carbon-free
mineral medium containing additional ammonium sulfate, while
P(3HB-co-4HB) containing 5 mol% 3HB and 95 mol% 4HB was totally inert
in interactions with the intracellular depolymerases. Intracellular
inertness could be a useful factor for efficient synthesis of the
P(4HB) homopolymer and of 4HB-rich P(3HB-co-4HB) by the strain used in
this study.
 |
INTRODUCTION |
Many microorganisms synthesize
poly(3-hydroxybutyrate) [P(3HB)] intracellularly and accumulate it in
granular inclusion bodies as a carbon and energy reserve
(2). They also synthesize different types of polyesters
composed of various kinds of monomers depending on the fermentation
conditions and the carbon source. More than 100 different monomer units
are known to be incorporated into the polymer chain (25),
but only a few bacterial homopolyesters are known. These bacterial
homopolyesters include P(3HB), poly(3-hydroxyvalerate), poly(4-hydroxybutyrate) [P(4HB)], and
poly(3-hydroxy-5-phenylvalerate) (10, 15, 20, 23, 25). The
first three of these homopolymers are crystalline when they are
isolated from cells, but poly(3-hydroxy-5-phenylvalerate) is amorphous,
and the first three homopolymers have melt transition temperatures of
175, 112, and 53°C, respectively, and glass transition temperatures
of 15, 0, and
40°C, respectively (10, 15, 16). P(4HB) is
much more ductile (200 times higher elongation-to-break) than P(3HB)
(20). Thus, the thermal, crystalline, and mechanical properties depend on the type of the monomer unit.
Introduction of the 4-hydroxybutyrate monomer unit (4HB) was first
described by Doi et al. (10, 16). These workers synthesized copolyesters having different ratios of 3-hydroxybutyrate (3HB) and 4HB
by using Ralstonia eutropha H16 (formerly Alcaligenes eutrophus H16) (28). Recently, Saito and Doi isolated
Comamonas acidovorans DS-17, which can accumulate the P(4HB)
homopolymer at levels up to approximately 21 to 28% (wt/wt) of the dry
weight when it is grown on 4-hydroxybutyric acid (4HBA) or
1,4-butanediol (20). P(4HB) homopolyester was also
synthesized in a recombinant Escherichia coli strain
containing hybrid plasmids harboring the R. eutropha PHA
synthase gene (phaC) and the Clostridium kluyveri orfZ gene encoding a 4HB-coenzyme A (CoA) transferase
(12).
In most bacterial strains, intracellular degradation usually follows
the exponential accumulation period during batch cultivation (2,
13). Because of this, it is generally believed that intracellular polyesters are energy reserve compounds. The polyesters are usually composed of 3-hydroxy acid units. However, several short-chain polyhydroxyalkanoate (PHA)-producing bacteria can also incorporate unusual monomer units that are oxidized at different positions, such as
4HB, 4-hydroxyvalerate, 5-hydroxyvalerate units, etc., into the polymer
(2, 6, 10, 20, 25). In light of the important physiological
role of PHA inclusions, it is surprising that there have been no
studies of the intracellular degradation of the unusual polyesters.
Thus, we concluded that studying the intracellular degradation of the
unusual polyesters would be important not only from the physiological
point of view but also from the process optimization point of view.
In a previous study, we reported that Hydrogenophaga
pseudoflava can produce 3HB-4HB copolyesters having 4HB
contents of up to 66 mol% (35% of the dry cell weight) when it is
grown on 10 g of glucose per liter and 3 ml of
-butyrolactone
per liter by using a one-step cultivation method (6). Higher
lactone concentrations in the medium significantly inhibited cell
growth. Thus, 3HB-4HB copolyesters containing more than 66 mol% 4HB
could not be prepared by the one-step cultivation procedure. However,
the data suggested that the level of 4HB in the 3HB-4HB copolyester
could be increased in this bacterium by using a two-step cultivation
technique. In addition, we were interested in preparing a P(4HB)
homopolymer. Except for P(3HB), a two-step cultivation procedure was
usually used previously for synthesis of the homopolymers desired
(10, 20). However, small amounts of P(3HB) homopolymer
resulting from the first culture step were problematic in obtaining
3HB-free homopolymers by the two-step cultivation procedure
(22). Therefore, it was necessary to develop a new culture
technique in order to synthesize 3HB-free P(4HB) homopolymer.
In this report, we show that H. pseudoflava can synthesize
the P(4HB) homopolymer efficiently in a three-stage cultivation process
because the polymer does not degrade during prolonged incubation. For a
similar reason, poly(3-hydroxybutyric acid-co-4-hydroxybutyric acid)
[P(3HB-co-4HB)] copolymers containing high levels of 4HB were
efficiently synthesized in a two-step cultivation process. The
intracellular inert nature of the polymers was verified by performing
degradation studies. The final purpose of this study was to investigate
how, depending on the cultivation conditions, the 3HB/4HB ratio in
H. pseudoflava is modulated in order to synthesize 3HB-4HB
copolyesters and the P(4HB) homopolymer from
-butyrolactone.
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MATERIALS AND METHODS |
Organism and culture media.
Strain ATCC 33668 of H. pseudoflava was purchased from the American Type Culture
Collection. Inocula were grown in 5-ml test tubes containing
nutrient-rich media (1% yeast extract, 1.5% nutrient broth, 0.2%
ammonium sulfate) for 18 h. The following two media were used for
first-step cultivation: (i) Luria-Bertani medium (10 g of tryptone,
5 g of yeast extract, and 10 g of NaCl in 1 liter of
distilled water) and (ii) modified PHA synthesis mineral medium
(6, 7). All growth experiments were performed under aerobic
conditions in a temperature-controlled shaker (Korea Instrument Co.,
Seoul, Korea) at 35°C and 190 rpm.
Growth of the strain on
-butyrolactone in a single-step
cultivation process.
Precultured cells were transferred to
modified PHA synthesis mineral medium containing an appropriate amount
of
-butyrolactone plus ammonium sulfate (0.6 g/liter). Cell growth
was monitored by measuring the optical density of the medium at 660 nm.
Polyester accumulation in a two-step cultivation process.
Precultured cells were transferred to Luria-Bertani medium and cultured
for 22 h. The cells were harvested by centrifugation with a
Beckman model J2-HS centrifuge (6,000 rpm, 4°C, 10 min) and then were
transferred to PHA synthesis mineral medium containing 2 ml of
-butyrolactone per liter plus 0.6 g of ammonium sulfate per
liter and cultivated for 48 h.
P(4HB) homopolymer synthesis in a three-step cultivation
process.
Nutrient broth-grown cultures were transferred to
Luria-Bertani medium and cultivated for 22 h. The cells were
isolated by centrifugation and were incubated in carbon-free mineral
medium (medium containing the same minerals as PHA synthesis mineral medium) containing 0.3 or 0.6 g of ammonium sulfate per liter for
10 h. The cells recovered from the second cultivation step were
transferred to nitrogen-free PHA synthesis mineral medium containing 2 ml of
-butyrolactone per liter and cultivated for 36 h.
Monitoring cell growth.
Five milliliters of a growth culture
was removed every 4 to 5 h in order to analyze the medium and the
cells. The amount of NH4+ remaining in the
medium was measured by the Nessler reagent method (7). The
amount of residual
-butyrolactone and the monomer unit composition
of polyesters in cells were determined by gas chromatography with a
Hewlett-Packard model HP5890A gas chromatograph equipped with a
Carbowax 20M column and a flame ionization detector (7). The
lactone remaining in the medium was extracted with an appropriate
amount of chloroform, dried over Na2SO4, and
analyzed by gas chromatography. For analysis of the polyesters in
cells, 10 mg of dried cells was added to a mixed solution containing 1 ml of chloroform, 0.85 ml of methanol, and 0.15 ml of concentrated sulfuric acid. The reaction mixture (in a closed screw-cap tube) was
incubated at 100°C for 3 h. The organic layer containing the reaction products was separated, dried over
Na2SO4, and analyzed by gas chromatography.
Each peak was standardized by using standard methyl esters which were
obtained by methanolysis of purified P(3HB) and P(4HB) homopolymers or
of a copolyester with a known composition, as determined by
1H nuclear magnetic resonance (NMR) analysis. The 4HB unit
produced two peaks, each of which was associated with 4HBA methyl ester and
-butyrolactone (6). At least two or more measurements were obtained for each sample. The averaged values were within ±6%.
Polyester isolation and characterization.
Polyesters were
extracted from an appropriate amount of cells which had been dried
overnight at 50°C under a vacuum; extraction was performed with hot
chloroform in a Pyrex Soxhlet apparatus for 6 h. The concentrated
solvent extract was precipitated in rapidly stirred cold methanol. The
polymers isolated were dried overnight under a vacuum at the ambient
temperature and then weighted. Quantitative determinations of the
monomer units in the polyesters were performed by gas chromatography as
described above and by 1H NMR with a Bruker-DRX 500-MHz
spectrometer (6, 7). Thermal transitions of the polyesters
were measured with nitrogen purging by using a TA differential scanning
calorimeter (DuPont model 2100, DSC V4.0B) equipped with a data
station. The heating rate was 10°C/min. The scanning range was
between
100 and 200°C.
Intracellular degradation of P(3HB) and 4HB-rich P(3HB-co-4HB) in
carbon-free media.
Two types of cells, P(3HB)- and
P(3HB-co-4HB)-containing cells, were recovered by centrifugation and
were transferred to carbon-free mineral medium (medium containing the
same minerals as PHA synthesis mineral medium) containing ammonium
sulfate (1.0 g/liter) (or not containing ammonium sulfate for the
control experiment). The cells were incubated under aerobic shaking
conditions at 35°C and 190 rpm. The cells and the remaining
NH4+ were analyzed as described above.
Determination of enzyme activity.
To prepare crude enzyme
extracts, cells were washed in 100 mM potassium phosphate (pH 7.4). The
washed cells (approximately 0.1 g [wet weight]) were suspended
in 1 ml of 50 mM Tris-HCl buffer (pH 7.0) and disrupted with an
ultrasonic homogenizer operated at 50 W (Cole-Parmer Co., Chicago,
Ill.). The preparation was sonicated for 5 min by using 5-s bursts,
each of which was followed by a 5-s break. During disruption, the
samples were cooled on an NaCl-ice mixture. The disrupted cells were
centrifuged for 10 min at 14,000 × g with a high-speed
centrifuge (model Micro 17R; Hanil Science Industrial Co., Seoul,
Korea). The supernatant fluid was used to determine enzyme activity.
The activities of 3-hydroxybutyric acid (3HBA) dehydrogenase and 4HBA
dehydrogenase were determined spectrophotometrically by using a
modification of previously described methods (11, 21, 27).
The dehydrogenation reaction was started by adding 5 µl of crude
extract to a solution containing 1 ml of 400 mM Tris-HCl buffer (pH
8.0) supplemented with 20 mM NAD+ and 25 mM 3HBA or 25 mM
4HBA. Protein concentrations were determined by the Bradford method
(4).
 |
RESULTS |
Characteristics of H. pseudoflava growth on
-butyrolactone during single-step cultivation.
H.
pseudoflava was able to grow on
-butyrolactone at a relatively
low concentration, 0.8 ml/liter, as the sole carbon source in PHA
synthesis mineral medium containing ammonium sulfate (0.66 g/liter),
but this lactone concentration was the highest lactone concentration at
which the bacterium was able to grow (Table
1). A long induction period (3 to 4 days)
was required for growth of the strain. An additional 24 h of
cultivation led to a plateau steady-state growth period during which
the polyester weight was only 1.3% of the cell weight. An additional 1 day of cultivation resulted in a plateau polyester content of 6 to 8%
(wt/wt). The polyester was composed of two monomer units, 3HB and 4HB.
The molar ratio of 3HB to 4HB was relatively constant (45:55)
throughout cultivation. The molar C/N ratio in the medium changed from
the initial value, 2.1 at zero time, to 4.0 after 168 h of
cultivation. Such a slight change in the C/N ratio may mean that
polyester accumulation is not a critical function of the C/N ratio in
the medium. However, growth of H. pseudoflava appears to be
composed of two-phase cell growth, followed by polyester accumulation.
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TABLE 1.
Growth of and polyester accumulation by H. pseudoflava grown on -butyrolactone (0.8 ml/liter; 10.4 mM) as
the sole carbon source by using the one-step
cultivation processa
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Synthesis of 3HB-4HB copolymer containing a high level of 4HB units
by using a two-step cultivation process.
In the usual two-step
cultivation procedure for PHA synthesis, the first step results in
maximal cell accumulation, and the second step results in PHA
accumulation. Cells grown in the first-step Luria-Bertani medium were
transferred to PHA synthesis mineral medium containing nitrogen plus
-butyrolactone (2.2 g/liter) and were grown for 48 h. It is
important to note that H. pseudoflava accumulated
substantial amounts of P(3HB) even under these nutrient-rich conditions
(Table 2). Thus, as Table 2 shows, the
residual P(3HB) from the first-step culture could affect the final
product in the second step. We noted that the 3HB unit content of the
second-step cells was comparable to or far less than the 3HB unit
content of the first-step cells, depending on the absence or presence of additional salts (NaCl and KCl).
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TABLE 2.
Effect of the residual P(3HB) formed during first-step
cultivation of H. pseudoflava in Luria-Bertani medium for
22 h on the composition of polyesters that accumulated during
second-step cultivation in which the strain was grown on
-butyrolactone (2.2 g/liter) as the sole carbon source for
48 ha
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Luria-Bertani medium contains 10 g of NaCl per liter, so we
assumed that salinity might play a role in PHA synthesis in
H. pseudoflava. Table
2 shows the influence of salinity on PHA
synthesis.
P(3HB) accumulation in the first step increased in the
presence
of additional NaCl, but a further increase in the salinity of
the medium to 3% (wt/vol) eventually inhibited cell growth (data
not
shown). However, salinity had little effect during the second-step
cultivation (Table
2). When NaCl was replaced with KCl at the
same
molar concentration, the P(3HB) level decreased to the level
in the
control experiment. We believe that the salt effect observed
was not
nutritional but was probably associated with osmotic adaptation
that
led to changes in PHA-related enzymatic properties or with
an active
role of Na
+ ions in transport mechanisms in the
cells.
Considering the significant decrease in the proportion of 3HB during
the second-step cultivation, we decided to determine
the time course of
PHA composition. The time course data in Fig.
1 are data for second-step cultivation in
PHA synthesis mineral
medium containing

-butyrolactone (2.0 ml/liter) of first-step
cells which were grown in Luria-Bertani medium
containing 170
mM NaCl. In our initial procedure to remove the
first-step residual
P(3HB), a series of ammonium sulfate concentrations
were added
to the second-step

-butyrolactone-containing medium. In
the absence
of ammonium sulfate, the resulting second-step PHA
contained a
significant amount of 3HB, up to 15 mol% (data not shown).
The
optimum concentration of ammonium sulfate for removal of the
residual
P(3HB) was approximately 0.6 to 1.0 g/liter, so 0.6 g of
ammonium
sulfate per liter was added to PHA synthesis mineral medium to
remove the residual P(3HB) (Table
2). As Fig.
1a shows,
NH
4+ was steadily consumed during the initial
24 h of the second-step
cultivation, and an increase in biomass
was observed during the
same culture period. The optical density also
increased. It is
not known whether the increase in optical density was
due to an
increase in cell number or to an increase in the PHA content
(
22).

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FIG. 1.
(a) Growth and increase in optical density during
second-step cultivation of H. pseudoflava on
-butyrolactone (2 ml/liter) as a sole carbon source in a two-step
procedure. Zero time was the beginning of the second-step cultivation.
(b) Time course of 4HB monomer incorporation during the second-step
cultivation of H. pseudoflava on -butyrolactone (2 ml/liter) as a sole carbon source in a two-step procedure. Zero time
was the beginning of the second-step cultivation. A660, absorbance at
660 nm.
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Figure
1b shows that the decrease in the 3HB monomer content occurred
during the same period that NH
4+ consumption
occurred. This result suggested that addition of
NH
4+ accelerated degradation of the residual
P(3HB) during the second-step
cultivation procedure (
5,
19).
Figure
1b also shows that
polymerization of 4HB occurred simultaneously
with degradation
of P(3HB) in cells. Thus, some of the
3-hydroxybutyryl-CoA monomers
derived from the hydrolyzed product may
have been reincorporated
into the polyester chain along with
4-hydroxybutyryl-CoA to form
a 4HB-3HB copolymer in which 3HB was the
minor
component.
If no 3HB-CoA formed from

-butyrolactone during the second-step
cultivation, the hydrolyzed 3HB monomer units might have
been present
in the form of comonomers in the 4HB-3HB polymer
isolated. Otherwise,
the undegraded remaining P(3HB) would have
been present in the form of
a blend of the two homopolymers, P(3HB)
and P(4HB). This problem was
solved by analyzing the microstructure
sequence of the polymer, which
was determined by
13C NMR spectroscopy (
10,
15).
The NMR splitting of the absorption
bands resulting from each monomer
depended on the type of neighboring
monomers. Thus, the splitting
pattern determined the microstructure
sequences, such as dyad, triad,
tetrad, etc. An analysis of the
carbonyl absorption region (around 170 ppm) for the 3HB-4HB polymer
revealed its dyad sequence distribution
(Fig.
2). The presence
of the two dyad
sequences, 4*3 and 3*4, demonstrated that some
of the 3HB-CoA derived
from the first-step residual P(3HB) was
copolymerized with 4HB-CoA
during the second-step cultivation.

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FIG. 2.
Dyad sequence distribution in the C13 NMR
carbonyl absorption region of the 3HB-4HB (5 mol% 3HB-95 mol% 4HB)
polymer synthesized from -butyrolactone during two-step cultivation
of H. pseudoflava. The 3HB unit was designated 3, and the
4HB unit was designated 4.
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The value of the NMR parameter D, which was equal to the ratio of the
fractions of the four dyads,
(F
33F
44)/(F
34F
43), was
calculated to be 5.7 for the 3HB-4HB polymer (5 mol% 3HB, 95 mol%
4HB) synthesized by the two-step culture procedure from

-butyrolactone.
A statistically random copolymer has a D value of 1. The high
value obtained indicated that the copolymer had a blocky
nature,
which suggested that some partially undegraded 3HB oligomers
might
have been inserted in 4HB chains during polymerization in the
second step and/or that some undegraded P(3HB) chains might have
contributed to the NMR signal associated with the 3*3 dyad. One
of our
goals in this study was to prepare a P(4HB) homopolymer
by using the
second-step cultivation method. However, from the
NMR results, we
concluded that partial incorporation of 3HB units
(~5 to 10 mol%)
into the 4HB chains was unavoidable under the
two-step cultivation
conditions
used.
Synthesis of the P(4HB) homopolymer by using a three-step
cultivation process.
The first-step residual P(3HB) was completely
removed by culturing the cells from the first step in carbon-free
ammonium sulfate (0.3 g/liter)-containing mineral medium (Table
3). Growth of the P(3HB)-free cells on
-butyrolactone resulted in production of the P(4HB) homopolymer
(third-step culture). Increasing the ammonium sulfate concentration to
0.6 g/liter in the second-step cultivation yielded essentially the same
results.
The
13C NMR spectrum of the polymer isolated is shown along
with the spectrum of the P(3HB) homopolymer in Fig.
3. The chemical
shifts (172.65, 63.52, 30.66, and 24.00 ppm) associated with the
four carbons in 4HB (Fig.
3A)
agreed well with previously published
values (
10,
20). The
four signals at 169.19, 67.66, 40.84,
and 19.80 ppm associated with 3HB
(Fig.
3B) were barely detectable
in the spectrum of the polymer from
the third-step

-butyrolactone-grown
cells. This suggested that the
3HB units in the two-step product,
P(3HB-co-4HB) containing 5 mol% 3HB
and 95 mol% 4HB, originated
from the first-step residual P(3HB), not
from

-butyrolactone.
Methanol-reprecipitated, dried P(4HB) homopolymer was analyzed by
differential scanning calorimetry. This homopolymer had
a melting
temperature of 69°C, a glass transition temperature
of

43°C, and
a melting enthalpy of 61 J/g. In comparison with
the precipitated and
dried sample, the sample that was melted
and then recrystallized melted
at 56°C, had an enthalpy value
of 49 J/g, and had a glass transition
temperature of

44°C. The
thermal transition data for the latter
sample agreed with previously
published values (
20).
Inertness of 4HB-rich P(3HB-co-4HB) polyesters in interactions with
the intracellular depolymerase.
As Fig. 1b shows, in spite of the
rapid degradation of the residual P(3HB), the amount of 4HB and the
total polyester content never decreased during cultivation even though
there were extra NH4+ ions. This result
indicated that the depolymerase(s) in H. pseudoflava may be highly specific for P(3HB) and totally inactive against 4HB-rich
chains. In order to prove this hypothesis about the specificity of the
intracellular depolymerases, we investigated the degradation kinetics
(5, 19) of two polyesters, P(3HB) and P(3HB-co-4HB) containing 6 mol% 3HB and 94 mol% 4HB, in cells prepared separately by using glucose and
-butyrolactone. The cells were cultivated by
using the same two-step procedure. As shown in Fig.
4, intracellular P(3HB) was almost
completely degraded within 30 h of inoculation and exhibited
degradation kinetics similar to those shown in Fig. 1b. The decreases
in the profiles for P(3HB) content, cell dry weight, and
NH4+ content were consistent with one another.
Only 10 to 15% P(3HB) degradation was observed after 60 h of
cultivation in the control experiment in which no nitrogen was added
(data not shown). Thus, intracellular degradation of P(3HB) was
stimulated by adding NH4+ ions (5).
In contrast, however, P(3HB-co-4HB) containing 94 mol% 4HB in cells
grown on
-butyrolactone was not degraded under the same incubation
conditions, as estimated from the constant 4HB concentration (0.4 g/liter) and the constant amount of biomass (1.9 g/liter) over 60 h of incubation. None of the NH4+ ions (1.0 g/liter as ammonium sulfate) were consumed. The 3HB contents of the
copolymer also remained constant throughout the incubation (data not
shown). Such complete inactivity of the depolymerases toward the
4HB-rich polymer demonstrated that the enzymes were very specific for
P(3HB).

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FIG. 4.
Stimulation of intracellular P(3HB) degradation in
H. pseudoflava by ammonium sulfate (1.0 g/liter). The cells
initially contained 49% (wt/wt) P(3HB) homopolymer.
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Activities of 3HBA and 4HBA dehydrogenases.
In 4HBA-utilizing
bacteria, the initial step involves oxidative conversion of the
hydroxyl group to the aldehydic group, which is catalyzed by a 4HBA
dehydrogenase (27). We assumed that
-butyrolactone could
be metabolized in a similar manner except for the ring-opening reaction. Therefore, in order to understand the characteristics of PHA
synthesis from
-butyrolactone depending on the culture conditions,
the activities of the 3HBA and 4HBA dehydrogenases were determined
under various culture conditions (Table
4). The two activities in R. eutropha H16 were also measured for comparison. For both strains,
cells grown in Luria-Bertani medium did not exhibit any 4HBA
dehydrogenase activity. The activity appeared after the cells were
grown on
-butyrolactone in the second step. With of the one-step
-butyrolactone-grown cells, the activity increased with culture
time. An abrupt increase in the activity was observed after 120 h
of cultivation. This was the time when the cells began to accumulate
3HB-4HB copolymers. A similar trend in enzyme activity and enzyme
induction with culture time was also observed for 4HBA-grown cells.
Compared to the one-step-grown cells, only 10% of the activity was
detected in the cells grown on
-butyrolactone for 48 h in the
second step of the two-step process. Therefore, we concluded that
during the relatively short period of exposure of H. pseudoflava to
-butyrolactone in the multistep cultivation (36 to 48 h), few 3HB monomers might be formed at such a low level of
4HBA dehydrogenase activity, probably because of the resulting
insufficient supply of acetyl-CoA, which is discussed in detail below.
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TABLE 4.
Activities of 3HBA and 4HBA dehydrogenases in H. pseudoflava and R. eutropha H16 grown on
-butyrolactone under various culture conditions
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In addition, for
H. pseudoflava, a 10-fold increase in 3HBA
dehydrogenase activity was observed with cells transferred to

-butyrolactone medium compared to first-step cells grown in
Luria-Bertani
medium. The rapid degradation of the first-step residual
P(3HB)
may have been related to this significant increase in 3HBA
dehydrogenase
activity.
 |
DISCUSSION |
H. pseudoflava cells pregrown in Luria-Bertani medium
during the first step were not able to produce 3HB-CoA when they were grown on
-butyrolactone for 36 to 48 h in the second or third step and produced only 4HB-CoA for PHA synthesis. When cells were grown
on
-butyrolactone-containing PHA synthesis mineral medium (one-step
culture), they were able to produce both 3HB-CoA and 4HB-CoA for use in
PHA synthesis (Table 1). Thus, the culture history of cells strongly
affects the composition of the polyester produced from a precursor.
H. pseudoflava can also metabolize 4HBA in order to
synthesize 4HB-rich P(3HB-co-4HB) and P(4HB) homopolyester (data not
shown). We observed a PHA synthesis trend similar to the trend observed when
-butyrolactone was the substrate. For example, when cells were
grown on 4HBA (2.0 g/liter) in PHA synthesis mineral medium, P(3HB-co-4HB) containing 90 mol% 4HB was produced and accounted for
14% (wt/wt) of the dry weight. During metabolism of
-butyrolactone, the ring-opening reaction should occur first.
-Butyrolactone was
probably transported into the cells without rupturing of the lactone
ring, a conclusion which was supported by the absence of 4HBA released
into the medium during cultivation (data not shown). Ring opening
probably occurred within the cell, followed by further metabolism.
With the two- and three-step cultivation procedures, efficient
synthesis of 4HB-rich P(3HB-co-4HB) or P(4HB) homopolymer in H. pseudoflava from
-butyrolactone is characterized by blockage of
two metabolic pathways, formation of 3HB-CoA, and depolymerization of
the polymers (Fig. 5). During multistep
cultivation, hydrolyzed 4HBA is converted into 4HB-CoA, which is
principally utilized as a substrate for PHA synthase instead of being
converted into 3HB-CoA via acetyl-CoA. In contrast, R. eutropha H16 was able to metabolize
-butyrolactone or 4HBA in
order to synthesize copolymers containing 3HB and 4HB units at a 3:1
mole ratio in the two-step cultivation procedure (18, 27)
because this bacterium possesses a pathway for converting acetyl-CoA to
3HB-CoA (27). Similarly, H. pseudoflava was also
able to synthesize 3HB-CoA without any lag in induction when it was
grown on saccharides and other lactone, such as
-caprolactone
(6) and
-valerolactone, in a one-step cultivation
process. In the case of R. eutropha H16, the NMR analysis of
13C-labeled 4HBA degradation showed that 4HBA is degraded
via succinate and intermediates of the tricarboxylic acid cycle
(27). We suggest that during one-step cultivation of
H. pseudoflava, the 4HBA hydrolyzed from
-butyrolactone
was probably degraded via a catabolic pathway similar to that in
R. eutropha H16 (Fig. 5). Growth of H. pseudoflava on
-butyrolactone in mineral salts medium requires
a long induction period, during which the related enzymes associated
with the pathway for conversion of
-butyrolactone to succinic acid
(an intermediate of the tricarboxylic acid cycle) must be produced.
However, R. eutropha H16 utilizes
-butyrolactone as a
sole carbon source for growth and PHA production without a long lag
period before induction, as in H. pseudoflava. In the
one-step culture procedure, R. eutropha produced
P(3HB-co-4HB) containing 95 mol% 3HB and 5 mol% 4HB when it was grown
on
-butyrolactone (3.0 ml/liter) in mineral salts medium for 72 h. In both bacteria, 4HBA dehydrogenase activity was induced only
after growth on
-butyrolactone (Table 4). In the two-step
cultivation process, H. pseudoflava produced 4HB-rich
P(3HB-co-4HB) containing 90 mol% 4HB, while R. eutropha H16
produced 3HB-rich P(3HB-co-4HB) containing 85 mol% 3HB. The higher
level of 3HB in the PHA of the one-step-grown R. eutropha H16 cells than in the two-step-grown cells could have been due to a
requirement for a high level of acetyl-CoA for growth during the
one-step cultivation procedure. The two bacteria exhibited similar
levels of 4HBA dehydrogenase activity after 48 h in the two-step
cultivation procedure. If PHA synthesis occurs via similar degradation
pathways, as suggested above, there probably are regulatory enzymes
that control the levels of acetyl-CoA and 4HB-CoA available for PHA
synthesis. In H. pseudoflava, one of the key enzymes
involved in modulation of 3HB formation from
-butyrolactone may be
the 4HBA dehydrogenase which converts ring-opened 4HBA to succinate semialdehyde. As shown in Tables 1 and 4, however, 3HB was not formed
until 4HBA dehydrogenase activity reached a certain level. Thus, the
pathway leading to 3HB was inactive, probably due to an insufficient
supply of acetyl-CoA at low 4HBA dehydrogenase activity. Therefore, it
is thought that the level of acetyl-CoA determining the driving force
for formation of 3HB monomers may be related to the level of 4HBA
dehydrogenase activity. The long lag period for induction in H. pseudoflava thus makes it possible to synthesize P(4HB)
homopolymer and 4HB-rich P(3HB-co-4HB) copolymers. In R. eutropha H16, however, in spite of the low level of 4HB dehydrogenase activity, most
-butyrolactone was converted to 3HB,
while a small amount of the lactone was converted to 4HB-CoA that was
used for PHA synthesis in the two-step cultivation. A more detailed
study should be performed to understand how
-butyrolactone or 4HBA
is split into the two paths leading to 4HB-CoA and 3HB-CoA for PHA
synthesis.

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|
FIG. 5.
Putative metabolic pathway for PHA synthesis from
-butyrolactone in H. pseudoflava. The intracellular
degradability of P(3HB-co-4HB) copolymers depends on the 3HB/4HB ratio
of the copolyesters. TCA, tricarboxylic acid.
|
|
Depolymerization of P(4HB) and 4HB-rich P(3HB-co-4HB) did not occur in
H. pseudoflava, presumably because of the inactivity of the
intracellular depolymerases against the 4HB polymers. There is another
possibility, namely, that the intracellular depolymerases were not
expressed during cultivation on
-butyrolactone. However, this
possibility was eliminated by our finding that in cells containing inclusions composed of two types of polymers, P(3HB) homopolymer and
4HB-rich P(3HB-co-4HB) copolymers, only P(3HB) was degraded (8). Most bacterially produced PHAs are chiral compounds
(2, 25). 4HB, however, has no chiral center. The lack of
intracellular degradability is thought to be due to the absence of a
chiral center, as well as to the unusual oxidation site in the 4HB
monomer unit.
Native granules of PHA in cells are completely amorphous (1, 3,
13, 24), and the intracellular degradation of storage PHA by
intracellular depolymerases is not understood (13). The intracellular degradation data obtained in this study, however, reflected intermolecular interactions between the depolymerase and the
native noncrystalline PHA substrate. It can be speculated that as in
the degradation of denatured, crystalline PHA granules or PHA films by
extracellular or intracellular depolymerases, the contribution of the
crystallinity of the polymers to degradation kinetics (9, 13, 14,
18) could influence the specific nature of the enzymes
originating principally from true molecular interactions free from any
constraints imposed by neighboring crystalline domains. Therefore, the
much higher specificity of the H. pseudoflava intracellular
depolymerase for P(3HB) in cells than for P(4HB) in cells may represent
the true specific nature of the P(3HB) depolymerase.
It is generally thought that bacteria synthesize PHA from excess carbon
under unbalanced nutritional conditions and accumulate the polymers in
the form of inclusion bodies for use as a carbon and energy source
(2). However, H. pseudoflava synthesizes a polyester even though the polyester cannot be degraded by the intracellular depolymerases and utilized. In this respect, therefore, P(4HB) and 4HB-rich P(3HB-co-4HB) are not energy reserve compounds for
the bacterium, and it is not known why bacteria accumulate this type of
apparently useless polymer inclusion.
If polyesters can be synthesized without degradation, as is apparently
the case for the 4HB-rich polyesters of H. pseudoflava, then the organism must possess some advantage
over other organisms which have active depolymerases. A lack of
activity of PHA depolymerases may be an advantage during efficient
production of high-molecular-weight PHA, as in the case of recombinant
Escherichia coli strains harboring P(3HB) synthesis genes
but lacking the P(3HB) depolymerase gene (17, 26). Even
though such bacteria are intracellularly not capable of degrading a
polyester chain to obtain energy, they can synthesize and accumulate
the polymer chains in the form of inclusion bodies in their cells. This
type of organism, which has polymerase-depolymerase PHA synthesis
machinery similar to that of H. pseudoflava, could also be
used to synthesize high-molecular-weight PHA.
 |
ACKNOWLEDGMENTS |
This work was supported by Korea Science and Engineering
Foundation project 97-0401-03-01-3.
We express our sincere thanks to the reviewers for their kind suggestions.
 |
FOOTNOTES |
*
Corresponding author. Mailing address: Biomaterials
Science Laboratory, Division of Life Science, Gyeongsang National
University, Chinju 660-701, Korea. Phone: 82-591-751-5942. Fax:
82-591-759-0187. E-mail: scyoon{at}nongae.gsnu.ac.kr.
 |
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Applied and Environmental Microbiology, April 1999, p. 1570-1577, Vol. 65, No. 4
0099-2240/99/$04.00+0
Copyright © 1999, American Society for Microbiology. All rights reserved.
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