Applied and Environmental Microbiology, May 1999, p. 2084-2091, Vol. 65, No. 5
0099-2240/99/$04.00+0
Copyright © 1999, American Society for Microbiology. All rights reserved.
Department of Technical Microbiology, Institute of Biotechnology, Technical University Hamburg-Harburg, 21071 Hamburg, Germany,1 and Screening Biotechnology2 and Molecular Biotechnology,3 Novo Nordisk A/S, 2889 Bagsværd, Denmark
Received 3 November 1998/Accepted 5 March 1999
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ABSTRACT |
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The gene encoding the type I pullulanase from the extremely
thermophilic anaerobic bacterium Fervidobacterium
pennavorans Ven5 was cloned and sequenced in Escherichia
coli. The pulA gene from F. pennavorans
Ven5 had 50.1% pairwise amino acid identity with pulA from
the anaerobic hyperthermophile Thermotoga maritima and
contained the four regions conserved among all amylolytic enzymes. The
pullulanase gene (pulA) encodes a protein of 849 amino
acids with a 28-residue signal peptide. The pulA gene was subcloned without its signal sequence and overexpressed in E. coli under the control of the trc promoter. This
clone, E. coli FD748, produced two proteins (93 and 83 kDa)
with pullulanase activity. A second start site, identified 118 amino
acids downstream from the ATG start site, with a Shine-Dalgarno-like
sequence (GGAGG) and TTG translation initiation codon was mutated to
produce only the 93-kDa protein. The recombinant purified pullulanases
(rPulAs) were optimally active at pH 6 and 80°C and had a half-life
of 2 h at 80°C. The rPulAs hydrolyzed
-1,6 glycosidic
linkages of pullulan, starch, amylopectin, glycogen,
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-limited
dextrin. Interestingly, amylose, which contains only
-1,4 glycosidic
linkages, was not hydrolyzed by rPulAs. According to these results, the enzyme is classified as a debranching enzyme, pullulanase type I. The
extraordinary high substrate specificity of rPulA together with its
thermal stability makes this enzyme a good candidate for
biotechnological applications in the starch-processing industry.
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INTRODUCTION |
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Pullulanase
(pullulan-6-glucanohydrolase [EC 3.2.1.41]) is usually considered a
debranching enzyme that specifically cleaves
-1,6 glycosidic
linkages in pullulan, starch, amylopectin, and related
oligosaccharides. However, over the last decade, a variety of
pullulolytic enzymes with different substrate specificities have been
characterized (35). Pullulan-degrading enzymes can be
classified into four groups based on substrate specificities and
reaction products: (i) pullulan hydrolase type I attacks
-1,4 glycosidic linkages in pullulan, forming panose (it was previously classified as a neopullulanase) (23); (ii) pullulan
hydrolase type II attacks
-1,4 glycosidic linkages in pullulan,
forming isopanose (it was previously classified as isopullulanase)
(33); (iii) pullulanase type I specifically hydrolyzes
-1,6 glycosidic linkages in pullulan or branched oligosaccharides,
forming maltotriose or linear oligomers, respectively; and (iv)
pullulanase type II attacks
-1,6 glycosidic linkages in pullulan and
branched substrates in addition to the
-1,4 glycosidic linkages in
polysaccharides other than pullulan (18).
The enzymatic conversion of starch into glucose, maltose, and fructose
for use as food sweeteners represents an important growth area in
industrial enzyme usage. The most important industrial application of
pullulanase is to the production of glucose or maltose syrups. This
occurs when pullulanase is used in combination with glucoamylase or
-amylase, respectively, in the saccharification process.
Thermostable pullulanases that are active between 60 and 100°C and
that specifically attack the branching points of amylopectin
(pullulanase type I) are of special interest, because they would allow
more efficient and more rapid conversion reactions. The action of type
I pullulanase results in the production of long polymers of
-1,4
linked glucose units, which are the ideal substrates for glucoamylase
(9, 10). Hence, a number of pullulanases have been purified
and characterized from different bacterial sources by many
investigators. Most enzymes from thermophilic and hyperthermophilic
microorganisms belong to pullulanase type II, whereas little
information is available on thermostable pullulanases type I. To date,
pullulanase type I has been characterized from moderately aerobic
thermophilic bacteria Bacillus acidopullulyticus (15,
24), Bacillus flavocaldarius KP 1228 (36),
Thermus aquaticus YT-1 (30), and Thermus
caldophilus GK-24 (19) and the anaerobic bacterium
Thermotoga maritima (4). Sequence information reveals a low level of overall conservation between type I enzymes. Recently, Fervidobacterium pennavorans Ven5, a newly
isolated extremely thermophilic anaerobic bacterium, was shown to grow on starch and preferentially on branched oligomers, producing a
heat-stable pullulanase (7). This pullulanase was purified and characterized from the culture supernatant, and it was demonstrated that the enzyme preferentially hydrolyzes
-1,6 glycosidic linkages. This unique thermoactive enzyme, which can be classified as a pullulanase type I according to its high substrate specificity, is
active at temperatures between 60 and 85°C and has a potential application to the starch saccharification process (21). In this article we report on the cloning and sequencing of the pullulanase type I gene from F. pennavorans Ven5 and the biochemical
characterization of the recombinant enzyme expressed in
Escherichia coli.
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MATERIALS AND METHODS |
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Bacterial strains and growth conditions.
F.
pennavorans Ven5 DSM 6204 was grown on starch anaerobically as
previously described (21). E. coli PL2125
expressing the recombinant pullulanase from F. pennavorans
Ven5 was grown aerobically at 37°C in Luria-Bertani (LB) medium
(34) containing 10 µg of chloramphenicol per ml. E. coli FD748 containing the pullulanase cloned without the signal
peptide was cultivated in LB medium or Terrific Broth (34)
containing 100 µg of ampicillin per ml and was induced with 1 mM IPTG
(isopropyl-
-D-thiogalactopyranoside).
Cloning of the pullulanase from F. pennavorans Ven5. Chromosomal DNA was isolated from F. pennavorans Ven5 according to the method of Pitcher et al. (29), and 100 µg of DNA was partially digested with 20 U of Sau3A for 10 min. The digestion was terminated by a phenol-chloroform extraction, and the DNA was ethanol precipitated. A plasmid library was constructed in the vector pSJ933 (deposited in E. coli SJ989 under accession no. NCIMB 40320 [2a]) and the host strain E. coli MC100 by the usual methods (34). Red-dyed pullulan was made by suspending 50 g of pullulan (Hayashibara Biochemical Laboratories) and 5 g of Cibachron Rot B (Ciba Geigy) in 500 ml of 0.5 M NaOH and incubating the suspension at room temperature with constant stirring for 16 h. The pH was adjusted to 7.0 with 4 N H2SO4. The dyed pullulan was precipitated with constant stirring upon the addition of 600 ml of ethanol, harvested by centrifugation, and then resuspended in 500 ml of distilled water. This precipitation procedure was repeated three times, and the final dyed pullulan was resuspended in 500 ml of distilled water and autoclaved at 121°C for 20 min. Red-dyed pullulan was added to a solid medium at a concentration of 1% (vol/vol) in order to detect, after clear halo formation, the clones containing and expressing the pullulanase gene. Halos are formed when the dye-pullulan complex is attacked by pullulanase, causing the release of the dye. E. coli transformants were plated on LB agar containing 10 µg of chloramphenicol per ml, and after 16 h of incubation at 37°C approximately 14,000 colonies were observed. These were replica plated onto a new set of LB plates containing 2% agar, 6 µg of chloramphenicol per ml, and 1% dyed pullulan and grown overnight at 37°C. The plates were then incubated at 60°C for 4 h, and the positive clone was identified as the one producing a halo in the agar, resulting from pullulan degradation. The isolated clone, PL2125, was grown in 10 ml of LB medium, and the plasmid was isolated with a kit from Qiagen (Hilden, Germany).
Subcloning and expression of open reading frame 1 (ORF1) encoding pullulanase. PCR amplification was carried out by using the Expand long template PCR system (Boehringer Mannheim) with the following temperature profile: 94°C for 2 min and 30 cycles of 94°C for 10 s, 45°C for 45 s, and 68°C for 4 min. The cloning of the PCR-amplified fragments was carried out by using the TA cloning kit (Invitrogen). Pullulanase activity could be seen after overnight growth of the positive clones on LB medium containing red-dyed pullulan at 37°C and heat treated at 70°C for 16 h. The plasmid pSE420 containing the IPTG-inducible trc promoter (Invitrogen) was used for expression.
E. coli containing pulA cloned into pSE420 was inoculated from an overnight culture in LB medium containing 100 µg of ampicillin per ml into Terrific Broth (34) containing 100 µg of ampicillin per ml and incubated with shaking at 37°C. The cultures were induced with 1 mM IPTG upon reaching an optical density at 600 nm of 0.8. The cells were harvested after 18 h. The cell pellets were resuspended in a 50 mM sodium acetate buffer, pH 6.0 (5 ml/g [wet weight]), and sonicated for 15 min. Following centrifugation the pullulanase-containing supernatant was assayed for activity, and the protein concentration was determined as described below. The mutation of the leucine codon TTG was carried out by PCR according to the method described by Nelson and Long (27). The primers were as follows: mutation primer, GTG GCT CTT ACA AGG AAT AG; nonsense, CGA TCG ATC GAG GAT CCT TA; reverse plus nonsense, CGA TCG ATC GAG GAT CCT TAT TAA TTA CCT TTG TAC ATT ACC; and forward, ATA AAC ATG TCG GAA ACA GAG CTG ATT ATC. The PCR product was cloned into pCR2.1, and the mutation was confirmed by sequencing. The fragment containing the mutation was digested with AflIII and BamHI and cloned into the NcoI and BamHI sites of pSE420. The mutation was once again confirmed by sequencing. The pullulanase-containing clones were detected on pullulan-red agar plates.Enzyme assay. Pullulanase activity was determined by measuring the amount of reducing sugars released during incubation with pullulan. To 50 µl of 1% (wt/vol) pullulan dissolved in a 50 mM sodium acetate buffer (pH 6.0), 25 or 50 µl of the enzyme solution was added, and the samples were incubated at different temperatures for 10 to 60 min. The reaction was stopped by cooling the mixture on ice, and the amounts of reducing sugars released were determined by the dinitrosalicylic acid method (3). Sample blanks were used to correct for the nonenzymatic release of reducing sugars. One unit of pullulanase is defined as the amount of enzyme that releases 1 µmol of reducing sugars (with maltose as the standard) per min under the assay conditions specified. Pullulanase activity was routinely determined in a 50 mM sodium acetate buffer (pH 6.0) at 80°C with 0.5% (wt/vol) pullulan. The protein concentration was determined according to the method of Bradford (5).
Affinity column chromatography.
-Cyclodextrin-Sepharose
affinity matrix was prepared by coupling 40 µmol of
-cyclodextrin
to 1 g of epoxy-activated Sepharose 6B according to the protocol
described by Saha et al. (32) and following the instructions
of the manufacturer (Affinity Chromatography, Pharmacia Fine Chemicals,
Uppsala, Sweden).
Purification of the recombinant pullulanases. All purification steps were performed at room temperature. E. coli cells (10 g) expressing pullulanase activity were washed with 25 mM Tris-HCl, pH 7.4 (buffer A) and then resuspended in 50 ml of the same buffer. Cells were disrupted by sonication, and the cell debris was removed by centrifugation for 20 min at 30,000 × g. The supernatant was heat treated at 75°C for 60 min, and the denatured host proteins were pelleted by centrifugation (15 min at 30,000 × g). The pullulanase remained in the clear supernatant.
Purification of recombinant pullulanases from E. coli PL2125 and FD748. (i) Phenyl Sepharose chromatography. The column (2.5 by 6 cm) was equilibrated with buffer A containing 1 M ammonium sulfate. The enzyme from the previous step was mixed with ammonium sulfate at a final concentration of 1 M and applied to the column at a flow rate of 20 ml/h. After being washed with 50 ml of an equilibration buffer, a linear reverse gradient of 1 to 0 M ammonium sulfate in 150 ml of buffer A was applied to the column. The column was then washed with buffer A until no absorbance at 280 nm was detectable. Pullulanase was eluted with a linear gradient of 0 to 40% (vol/vol) dimethylsulfoxide in 150 ml of buffer A at a flow rate of 0.5 ml/min. Fractions containing high-level pullulanase activity were pooled and dialyzed against 50 mM Tris-HCl buffer, pH 8 (buffer B).
(ii) Anion-exchange chromatography. The protein solution was then applied to a Mono Q HR 5/5 column (Pharmacia LKB, Freiburg, Germany) equilibrated with buffer B. The elution of pullulanase was carried out with the same buffer at a flow rate of 0.5 ml/min.
Purification of the recombinant pullulanases from the mutated
clone E. coli FD748m.
The pullulanase preparation
after heat treatment was applied to a
-cyclodextrin-epoxy-activated
Sepharose column (1 by 10 cm) equilibrated in a 50 mM Na acetate
buffer, pH 6.0 (buffer C). The column was washed stepwise with 50 ml of
buffer C and then with the same buffer containing 1 M NaCl until no
absorbance at 280 nm was detectable. Pullulanase activity was eluted
with 1% pullulan in buffer C containing 1 M NaCl. Active fractions were pooled, concentrated by ultrafiltration (cutoff, 10 kDa), and
dialyzed against 1,000 volumes of buffer A. The protein solution was
then applied to a Mono Q HR 5/5 column (Pharmacia LKB), which was
equilibrated with buffer B, and the elution was carried out with the
same buffer at a flow rate of 0.5 ml/min.
Gel electrophoresis. Native polyacrylamide gels containing a gradient of 5 to 27% polyacrylamide were prepared as described by Koch et al. (20). Gels were run at 300 V for 24 h at 4°C. High-molecular-weight marker proteins (Pharmacia Biotech) were used as standards. In order to examine the subunit composition of the pullulanase, protein samples were also analyzed by sodium dodecyl sulfate-polyacrylamide gel electrophoresis (SDS-12% PAGE) as described by Laemmli (25) after the samples had been heated at 100°C for 5 min. Low-molecular-weight marker proteins (Pharmacia Biotech) were used as standards. Following native PAGE and SDS-PAGE the proteins were stained with Coomassie blue. Zymogram staining for pullulytic activity was performed according to the method of Furegon et al. (12).
Influence of pH and temperature. For studies on the influence of the pH and temperature, experiments were carried out with the purified recombinant enzyme (75 U/mg). The influence of the pH on pullulanase activity was determined by using the protocol described above, except for the substitution of a 0.12 M universal buffer for the sodium acetate buffer, to obtain values from pH 3.5 to 10.0; all of the assays were performed at 80°C. To determine the influence of temperature on the enzymatic activity, samples were incubated at temperatures from 40 to 100°C for 10 min. For temperatures above 90°C, an oil bath was used. Thermostability was investigated after incubation of the samples at different temperatures and pH 6.0. In all cases, the incubations were carried out in closed Hungate tubes in order to prevent the boiling of the solutions. After various time intervals, samples were withdrawn and clarified by centrifugation, and the enzymatic activity was measured as described above.
Characterization of hydrolysis product. The hydrolysis products arising from the action of pullulanase on various linear and branched polysaccharides were analyzed by high-performance liquid chromatography (HPLC) with an Aminex HPX-42A column (300 by 78 mm) (Bio-Rad, Hercules, Calif.). Double-distilled water was used as the mobile phase at a flow rate of 0.3 ml/min (21, 35). The purified pullulanase was incubated at 65°C with 0.5% (wt/vol) pullulan, starch, glycogen, amylopectin, maltodextrin, panose, and 0.2% (wt/vol) amylose.
Samples were withdrawn at different time intervals, and the reaction was stopped by incubation of the mixture on ice. In order to distinguish maltotriose (only
-1,4 bonds) from panose or isopanose (
-1,4 and
-1,6 bonds) the incubation was performed with
-glucosidase from yeast in a 50 mM potassium phosphate buffer (pH
6.0) at 37°C. This enzyme is capable of hydrolyzing
-1,4 but not
-1,6 linkages in short-chain oligosaccharides.
Effects of metal ions and other reagents on pullulanase activity. The effects of various substances on pullulanase activity were examined after coincubation of the purified and extensively dialyzed enzyme (final concentration, 0.2 U/ml) with metal ions and other reagents in various concentrations at 80°C for 10 min. Samples were withdrawn, cooled on ice, and tested for pullulanase activity as described above.
NH2-terminal analysis and DNA sequencing. The NH2-terminal sequence of the purified pullulanase was determined by automated Edman degradation on a pulsed-liquid sequencer (model 473A; Applied Biosystems, Foster City, Calif.) connected on-line to an HPLC apparatus for phenylthiohydantoin derivative identification, following the procedures suggested by the manufacturer.
Plasmid DNA was isolated by using Qiagen spin columns (Qiagen). DNA sequencing was performed by using an ABI automatic DNA sequencer with primer extensions in both directions.Sequence analysis. DNA sequence analysis was carried out with the Lasergene program for Windows (DNAStar Inc.). Multiple alignments were carried out with the CLUSTAL W algorithm (37). BLAST and FASTA algorithms were used to search the databases (2). Signal sequence prediction was carried out using the SIGNALP program for the UNIX (28).
Chemicals. All chemicals were reagent grade and were obtained from Merck (Darmstadt, Germany) unless otherwise stated. Chemicals for gel electrophoresis were from Serva (Heidelberg, Germany).
Nucleotide sequence accession number. The nucleotide sequence of and the deduced amino acid sequence encoded by pulA have been submitted to GenBank under accession no. AF096862.
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RESULTS |
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Cloning and sequencing of the 8.1-kb insert encoding pullulanase from F. pennavorans Ven5. The E. coli clone PL2125 producing a thermostable pullulanase was obtained as described in Materials and Methods. The entire 8.1-kb insert was sequenced in both directions, and three large ORFs were identified (Fig. 1). ORF1 and ORF2 could be assigned functions on the basis of sequence homologies identified by the BLAST algorithm. The G+C content of the entire insert is 40.3%.
We confirmed that ORF1 encodes a pullulanase by subcloning it into pUC18 and observing the activities of the E. coli transformants on red-dyed pullulan plates. This gene is referred to as pulA. pulA is 2,550 bp and encodes a protein of 849 amino acids with a predicted molecular mass of 96.6 kDa before processing. A Shine-Dalgarno-like sequence of AGGAGG is present at positions
10 to
15 in relation to the ATG site. The G+C content of
pulA is 41.9%. A signal sequence of 28 amino acids is
present with cleavage occurring between the amino acids Ala and Glu.
This was predicted by using the method of Nielsen et al.
(28) and confirmed by N-terminal sequencing of the mature
pullulanase isolated from F. pennavorans Ven5 (ETELIIHYHRW).
ORF2 is 2,694 bp and encodes a protein of 897 amino acids with a
predicted molecular mass of 103.5 kDa. The G+C content of ORF2 is
41.8%. The predicted amino acid sequence encoded by ORF2 has an
overall identity of 68.3% with isoleucyl-tRNA synthase (encoded by
ileS) of T. maritima. The construction of a
phylogenetic tree based on isoleucyl-tRNA synthase sequences from
Aquifex pyrophilus, T. maritima,
Staphylococcus aureus, the human T lymphocyte,
Tetrahymena thermophila, and Campylobacter jejuni
placed ORF2 firmly in the T. maritima group (data not
shown). This confirms that the insert containing pulA is
from a bacterium belonging to the order Thermotogales that
includes Fervidobacterium spp. and does not originate from contaminating DNA.
ORF3 is 1,272 bp and encodes a protein of 423 amino acids with a
predicted molecular mass of 46.1 kDa. No significant homologies to
database sequences were shown to exist by FASTA and BLAST searches.
Purification of pullulanase from E. coli PL2125.
The specific activity of the purified pullulanase of F. pennavorans expressed in E. coli PL2125 was 0.43 U/mg.
The denaturation of most of the proteins was achieved by treating the
cell extract of the recombinant strain at 75°C for 60 min. After heat
treatment, hydrophobic interaction, and anion-exchange chromatography,
a specific pullulanase was purified 181-fold with a specific activity of 78 U/mg and a final yield of about 10% (Table
1). Proteins from the purification steps
were separated by SDS-12% PAGE. The sample of the Mono Q pool
revealed a protein with an apparent molecular mass of 83 kDa. Since the
molecular mass of the native protein, calculated by native gradient gel
electrophoresis, is 169 kDa the enzyme is a dimer composed of
apparently identical subunits.
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Overexpression of pulA in pSE420. The pulA gene without the signal sequence was subcloned into the expression vector pSE420 under the control of the trc promoter, yielding the clone FD748. The pullulanase expression level of this clone was 40 times higher than that of E. coli PL2125. Two bands of 93 and 83 kDa were observed on an activity gel, showing that two active pullulanases were being produced in E. coli. Both proteins were purified, and N-terminal sequencing confirmed that two start sites, ATG and TTG, were used. The fragment of pulA, which starts at the second potential start site TTG, was cloned into pSE420 (Fig. 1B). The TTG was converted to ATG to optimize expression in E. coli FD758. This shorter pullulanase, which is missing 90 amino acids from the N-terminal end of the mature protein, displays activity, as determined by halo formation on red-dyed pullulan plates and measurement of reducing sugars produced from pullulan. This confirms that the first 90 amino acids following the signal cleavage are not necessary for catalytic activity or for a correct folding in E. coli.
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Mutation of the second translational start site and physicochemical properties of the pullulanase purified from the mutated clone FD748m. In order to express the pullulanase with a full size of 93 kDa the leucine-encoding TTG codon was replaced with TTA. This was necessary to eliminate the possibility of translation initiation at this point. Approximately 6 mg of pullulanase/liter of E. coli cells, as judged by SDS-PAGE and confirmed by determining the specific activity, was produced in shake flasks. The specific activity of the pullulanase of F. pennavorans Ven5 expressed in E. coli FD748m (rPulA) was 3 U/mg (Table 1). Also in this case a key purification step was the heat treatment of the cell extract at 75°C for 60 min. After affinity and anion-exchange chromatography a recombinant full-length pullulanase was purified 25-fold with a specific activity of 75 U/mg and a final yield of about 11.7% (Table 1). Proteins from the purification steps were separated by SDS-12% PAGE (Fig. 2b). After anion-exchange chromatography on Mono Q a single protein band was observed. The sample of the Mono Q pool revealed a protein with an apparent molecular mass of 93 kDa. The estimated molecular mass of the native rPulA, calculated by native gradient gel electrophoresis, is 190 kDa. Accordingly, the enzyme is a dimer which is composed of apparently identical subunits. As shown in Fig. 2b the samples from all purification steps showed one single pullulanolytic activity. This clearly demonstrates that the production of the 83-kDa pullulanase from E. coli PL2125 and E. coli FD748 was due to a false translation initiation at the second start site and not to protease cleavage.
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Substrate specificity and analysis of hydrolysis product.
The
thermostable pullulanase hydrolyzed more than 98% of pullulan after
1 h of incubation at 80°C (Fig.
4a). The hydrolysis pattern after its
action on pullulan revealed the complete conversion of pullulan to
maltotriose in an endo-acting fashion. In order to confirm that the
hydrolysis product from pullulan was maltotriose (possessing two
-1,4 glycosidic linkages) and not panose or isopanose (possessing
-1,4 and
-1,6 glycosidic linkages) the incubation of the products
of pullulan hydrolysis was performed in the presence of
-glycosidase
from yeast. The formation of glucose as the main product confirmed the
formation of maltotriose (and not panose) from pullulan. No degradation
of amylose was observed after 16 h of incubation at 65°C with
the rPulA, demonstrating the low affinity of the purified pullulanase
to
-1,4 glycosidic linkages. In contrast to this, the incubation of
amylose with the purified recombinant pullulanase type II from
Pyrococcus woesei (31) leads to the formation of
oligosaccharides of a different degree of polymerization and glucose,
thus indicating activity towards
-1,6 and
-1,4 glycosidic
linkages (Fig. 4c). After 72 h of incubation with the purified
rPulA, very low levels of maltose and maltotriose were detectable in
the hydrolysis product of soluble starch (Fig. 4b), amylopectin, and
glycogen. According to these results, the rPulA attacks specifically
-1,6 linkages of branched oligosaccharides and is classified as a
type I pullulanase.
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Effects of metal ions and other reagents.
Divalent cations
such as Zn2+, Cu2+, and Fe2+
inhibited the enzyme activity, while Ca2+,
Mg2+, and Mn2+ had no effect. EDTA was also not
inhibitory, suggesting that this chemical did not chelate a possible
divalent cation(s) required for the activity of the thermostable rPulA.
The lack of a Ca2+ binding site in the pullulanase primary
structure also confirmed this experimental observation. In general,
most of the reported pullulanases require Ca2+ ions for
their full activity. The activity of the rPulA was inhibited by
-,
-, and
-cyclodextrins, which are known as possible competitive inhibitors of this enzyme (Table 2).
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Sequence comparisons of pulA to other
pullulanases.
On comparison with the sequence databases, the
pulA product from F. pennavorans Ven5 had 50.1%
pairwise amino acid identity with that from the anaerobic
hyperthermophile T. maritima (4) (GenBank
accession no. AJ001087). The sequence showing the next highest amino
acid homology (35.5%) is the type I pullulanase from the gram-negative
anaerobe Bacteroides thetaiotaomicron (GenBank accession no.
U67061) (11). Sequence pair distances among all of the type
I pullulanases are presented in Table 3.
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-1,6 and
-1,4 activities) do not contain this conserved
region.
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DISCUSSION |
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The conversion of starch to glucose involves the addition of a
heat-stable amylase, debranching enzymes, and glucoamylase. Due to the
different conditions required by these enzymes, the pH and temperature
are changed during the process. These variations in the process
conditions are energy- and time-consuming. Finding enzymes that are
active under the same conditions (the same pH and temperature) and that
possess a high specificity towards the
-1,6 glycosidic linkages
could dramatically improve the bioconversion of starch to glucose and fructose.
The extremely thermophilic bacterium F. pennavorans Ven5 was shown to produce a type I pullulanase which has properties that are ideal for application to the starch saccharification step (21). Due to the low enzyme yield of the thermophilic strains, its potential has not been thoroughly investigated yet. We succeeded in the cloning, sequencing, and expression of the recombinant thermostable pullulanase from F. pennavorans Ven5 in E. coli, thereby increasing expression levels to 0.5 mg of pure protein/g of cells.
Since there have been no pullulanase structures described yet, the
identification of residues important for catalytic activity is based on
the known amylase structures and is, therefore, tentative. Residues
His607 and Asp677 in regions I and II of the pullulanase from
Klebsiella aerogenes, suggested by Yamashita et al.
(38) to be important for substrate binding, correspond to
His476 and Asp543 of the F. pennavorans Ven5 pullulanase.
His833 of K. aerogenes, which appears to be involved in
catalytic activity towards
-1,6 linkages, corresponds to His658 of
F. pennavorans Ven5. By the alignment of all the available
pullulanase sequences we observed that the consensus sequence YNWGYDP
is present in all enzymes characterized biochemically as type I
pullulanases, with the exception of the alkaline amylopullulanase (type
II) from Bacillus sp. strain KSM1378. This very large enzyme
(210 kDa) is unusual in that it can be separated into two active
enzymes by papain digestion, one having activity against only
-1,4
glycosidic bonds and the other against only
-1,6 bonds
(14). The YNWGYDP motif is located in the enzyme half which
can only hydrolyze
-1,6 bonds in pullulan. Since there is a strong
selective pressure to retain this motif in enzymes which have little
overall homology (for example, a 17% identity with the pullulanase
from K. aerogenes) and this motif is present in all enzymes
which can degrade only
-1,6 glycosidic bonds of pullulan, this
region would appear to be involved in substrate binding or catalytic
activity. This has been shown by the mutation of Tyr559 encoded by
pulA in K. aerogenes, the second tyrosine
(underlined) in the YNWGYDP motif (38), which
resulted in a severe reduction of enzymatic activity but no alteration in substrate binding. The consensus sequence GYDXXXY, previously proposed for
-1,6 hydrolyzing enzymes (38), is not
present in the type I pullulanases of T. maritima and
F. pennavorans Ven5 or the debranching enzymes of rice and
spinach, the second tyrosine XXY being replaced by Phe and
Trp for each group, respectively. This tyrosine appears not to be
conserved in all debranching enzymes.
The activity of the pullulanase produced under the control of the trc promoter was 122 times higher than that of the enzyme produced by the parent strain and 15 times higher than that of the shotgun clone. The recombinant pullulanase from F. pennavorans Ven5 was purified to homogeneity, allowing the characterization of the main structural and physicochemical properties. To date, only one gene encoding pullulanase from a Thermotogales strain has been cloned and expressed in E. coli (4), but only a preliminary enzyme characterization was carried out on the crude extract. The pullulanase from F. pennavorans Ven5 was purified from cellular extracts of E. coli and not from the supernatant. As observed for most thermophilic enzymes expressed in a mesophilic host, the production of thermoactive pullulanase was achieved at about 40°C below the optimum growth temperature of F. pennavorans Ven5, thus demonstrating that the high temperature is not necessary for the correct folding of the protein and that the enzyme does not require the presence of additional extrinsic factors to acquire its themophilia and thermostability. From SDS-PAGE experiments, the molecular mass of 93.5 kDa is very close to the values predicted for the pulA gene product. Values from 65 to 140 kDa per subunit have been reported for the enzymes derived from T. maritima, Caldicellulosiruptor saccharolyticus, and B. acidopullulyticus (1, 4, 24). Unlike the dimeric enzyme from F. pennavorans Ven5, pullulanases described so far are monomeric (6, 8, 13, 14, 19, 30-32, 35, 36).
The second translational start site within pulA of F. pennavorans Ven5 is responsible for the production of the smaller pullulanase of 83 kDa in E. coli. It is interesting to note that the absence of the N-terminal 118 amino acids does not compromise the catalytic activity or substrate binding, so that the smaller pullulanase is identical to the wild-type enzyme with regard to temperature stability, temperature and pH optima, sensitivity to metal ions, and substrate specificity. This result is similar to that reported for the pullulanase of C. saccharolyticus (1), in which the removal of 127 amino acids from the N-terminal site did not appear to affect the thermostability or activity of the enzyme.
The pH optimum of 5.5 to 6.0 is very common for pullulan-hydrolyzing enzymes from various microorganisms, such as the archaea Thermococcus litoralis, Pyrococcus furiosus, P. woesei, and Thermococcus hydrothermalis, (6, 13, 31) and the bacteria Bacillus stearothermophilus, T. caldophilus GK-24, and T. maritima (4, 19, 23). Kim et al. (18) described a type I pullulanase from mesophilic alkalophilic Bacillus sp. strain S-1, which exhibited an optimal activity at pH 8.0 to 10.0. The temperature optimum of the recombinant pullulanase is in the range of the optimal growth temperature of F. pennavorans Ven5 (75°C) and to the best of our knowledge represents, together with T. aquaticus YT-1 (31), the highest temperature optimum reported for a purified type I pullulanase. The purified pullulanase also shows a remarkable thermostability in this temperature range. In comparison to the commercially available pullulanase from B. acidopullulyticus (Promozyme; Novo Nordisk A/S) the recombinant enzyme from F. pennavorans Ven5 is more thermostable and active at acidic pH values, rendering it a potential candidate for industrial use.
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ACKNOWLEDGMENTS |
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Financial support from the Commission of European Communities (the Biotech Generic project Extremophiles as Cell Factories, contract BIO4CT975058) is gratefully acknowledged. We also thank the Fonds der Chemischen Industrie.
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FOOTNOTES |
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* Corresponding author. Mailing address: Department of Technical Microbiology, Institute of Biotechnology, Technical University Hamburg-Harburg, Denickestr. 15, 21071 Hamburg, Germany. Phone: 49-40-7718-3117. Fax: 49-40-7719-2909. E-mail: antranikian{at}tu-harburg.de.
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