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Applied and Environmental Microbiology, January 2001, p. 377-386, Vol. 67, No. 1
0099-2240/01/$04.00+0 DOI: 10.1128/AEM.67.1.377-386.2001
Copyright © 2001, American Society for Microbiology. All rights reserved.
Use of Direct-Infusion Electrospray Mass
Spectrometry To Guide Empirical Development of Improved Conditions for
Expression of Secondary Metabolites from Actinomycetes
James A.
Zahn,
Richard E.
Higgs, and
Matthew D.
Hilton*
Natural Products Research, Eli Lilly and
Company, Indianapolis, Indiana 46285
Received 30 June 2000/Accepted 17 October 2000
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ABSTRACT |
A major barrier in the discovery of new secondary metabolites from
microorganisms is the difficulty of distinguishing the minor fraction
of productive cultures from the majority of unproductive cultures and
growth conditions. In this study, a rapid, direct-infusion electrospray
mass spectrometry (ES-MS) technique was used to identify chemical
differences that occurred in the expression of secondary metabolites by
44 actinomycetes cultivated under six different fermentation
conditions. Samples from actinomycete fermentations were prepared by
solid-phase extraction, analyzed by ES-MS, and ranked according to a
chemical productivity index based on the total number and relative
intensity of ions present in each sample. The actinomycete cultures
were tested for chemical productivity following treatments that
included nutritional manipulations, autoregulator additions, and
different agitation speeds and incubation temperatures. Evaluation of
the ES-MS data from submerged and solid-state fermentations by paired
t test analyses showed that solid-state growth
significantly altered the chemical profiles of extracts from 75% of
the actinomycetes evaluated. Parallel analysis of the same extracts by
high-performance liquid chromatography-ES-MS-evaporative light
scattering showed that the chemical differences detected by the ES-MS
method were associated with growth condition-dependent changes in the
yield of secondary metabolites. Our results indicate that the
high-throughput ES-MS method is useful for identification of
fermentation conditions that enhance expression of secondary metabolites from actinomycetes.
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INTRODUCTION |
Many traits of microbes, both
positive and negative, are attributed to expression of biologically
active secondary metabolites. These metabolites are typically produced
only under specific physiological conditions, and many are not
essential for growth (6, 33). Although the
physiological role of most secondary metabolites remains an area
of speculation (25), these compounds have been ascribed
apparent roles, including cell differentiation, cell signaling or
communication, nutrient sequestering, and defense (6, 7, 12, 21,
26, 33).
The foremost value of secondary metabolites to humanity has been in
providing the basis for new commercial drugs, both directly (e.g.,
penicillin) and indirectly (e.g., synthetic or semisynthetic compounds
derived from secondary metabolites [8]). In recent years, several factors have increased the difficulty of discovering secondary metabolites with the potential to be drug leads. These factors include the difficulty of managing the compatibility of complex
natural extracts with high-throughput and ultra-high-throughput screening methods, the reality that most discoveries are rediscoveries of known compounds, and competition from laboratory-synthesized chemical diversity, the supply of which has been dramatically increased
by combinatorial methods (4, 14). However, human awareness
of microbial biodiversity has expanded tremendously in the past few
years, so we now recognize that less than a few percent of the
biodiversity on earth have been evaluated in drug-screening programs
(37). This awareness has renewed interest in evaluating microbes as a potential source of new secondary metabolites. The number
of microbes and the biological diversity of microbes are so large that
many strategies are being invoked to cope. Examples include cloning to
express secondary metabolite pathways in surrogate hosts
(36) and development of special methods to cultivate and elicit secondary metabolism in new microbial groups (34).
While the traditional methods of cultivation and elicitation, as well as the newer strategies, are intended to give access to previously unknown secondary metabolites, all methods are limited by the large
number of samples that must be evaluated before meaningful inferences
can be made about the effectiveness of one treatment relative to
another with regard to the ultimate objective, production of secondary metabolites.
Feedback on expression of secondary metabolites comes from two classes
of analyses, biological and chemical (40). Because of the
many vagaries of biological assays (e.g., nonlinear responses, chemical
interference, lack of correlation between bioassay data, and domination
of activity outcomes by a few common metabolites), we favor more
general chemical analyses to provide data to guide improved expression
of secondary metabolites. At present, the best chemical analyses depend
on initial separation of natural product extracts (by thin-layer
chromatography or high-performance liquid chromatography [HPLC])
followed by detection of the resolved secondary metabolites by suitable
detectors (15, 23). However, the benefits of superior
resolution resulting from chromatographic separation of natural product
extracts are often offset by lower throughput because of the greater
time, reagents, and labor necessary for chromatography. Ideally, basic
comparisons of groups of cultures or expression conditions could be
done at a lower cost and with higher throughput yet still account for
differences in the concentrations and diversities of secondary
metabolites present in extracts.
In the accompanying paper we describe a direct-infusion electrospray
mass spectrometry (ES-MS) method that has the sensitivity and
throughput required for analysis of large numbers of natural product
extracts (20); we demonstrated the effectiveness of this
method for ranking cultures grown under one set of common conditions.
In this study we extended the application to the more difficult problem
of comparing the effects of different growth conditions on expression
of secondary metabolites by actinomycetes, and we corroborated
conclusions resulting from the rapid method with the results of the
best available HPLC method.
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MATERIALS AND METHODS |
Organisms and cultivation.
Cultures of 44 actinomycetes
(Table 1) were started from cryogenic
stocks in a vegetative medium that contained (per liter) 30 g of
tryptic soy broth (Difco Laboratories, Detroit, Mich.), 3 g of
yeast extract (Sigma Chemical Co., St. Louis, Mo.), 2 g of
MgSO4, 5 g of glucose, and 4 g of maltose. At the
mid-log phase, 60 µl (~0.4% inoculum) of each vegetative culture
was transferred into 12 ml of complex growth medium A, which contained
(per liter) 10 g of glucose, 40 g of potato dextrin (Avedex,
Keokuk, Iowa), 15 g of cane molasses (Cargill, Minneapolis,
Minn.), 10 g of Hy-case amino (Sheffield Products, Norwich, N.Y.),
1 g of MgSO4, and 2 g of CaCO3; the
final pH was 7.0. Other complex fermentation media used for submerged
fermentations included medium B, which contained (per liter) 5 g
of soybean flour Nutrisoy (Archer Daniels Midland, Decatur, Ill.),
10 g of glucose, 10 g of glycerin, 5 g of soluble starch
(Difco), 20 g of potato dextrin, 0.1 g of
FeCl2 · 4H2O, 0.1 g of
ZnCl2, 0.1 g of MnCl2 · 4H2O, 0.5 g of MgSO4 · 7H2O, 5 g of corn steep powder (Sigma), 3 g of
CaCO3, 1 g of phytic acid (Sigma), and 10 g of
cane molasses (final pH, 7.0); medium C, which contained (per liter)
15 g of hexaglycerol dioleate, 5 g of corn steep powder, 3 g
of CaCO3, 5 g of glucose, 50 g of lactose,
10 g of soybean flour Nutrisoy, 5 g of peptone, 2 g of NH4SO4, 0.1 g of FeCl2
· 4H2O, 0.1 g of ZnCl2, 0.1 g of
MnCl2 · 4H2O, and 0.5 g of
MgSO4 · 7H2O (final pH, 7.0); and medium D, which contained (per liter) 10 g of glucose, 40 g of potato dextrin (Avedex), 15 g of cane molasses (Cargill), 10 g of
Hy-case amino (Sheffield Products), 1 g of MgSO4, 2 g
of CaCO3, and 3 g of Na2HPO4 (final
pH, 7.0).
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TABLE 1.
Detection of solid-state-dependent changes in the
chemical compositions of extracts from 44 actinomycetes grown in
submerged and solid-state fermentations by using medium A
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The fermentation vessel consisted of a rectangular Axid (Eli Lilly and
Co., Indianapolis, Ind.) polypropylene bottle that
was approximately
3.5 cm long by 4.25 cm wide by 6 cm high. The
closure for each small
shake flask fermentation bottle consisted
of a

-irradiated, vented
polypropylene cap lined with a gas-permeable
membrane (Performance
Systematix, Inc., Caledonia, Mich.). Submerged
fermentations were
incubated at 30°C for 7 days on an orbital
shaker (stroke length, 2 in.) at 110 rpm. For solid-state fermentations,
Noble agar (Difco) was
added to fermentation medium A to a final
concentration of 1.5%.
Solid-state fermentations were incubated
under growth conditions that
were identical to those used for
submerged fermentations, except that
solid-state fermentations
were incubated without shaking. The majority
of growth was restricted
to the surface of the agar, except for the
substrate mycelia,
which penetrated approximately 1.5 mm into the agar
for most cultures.
Contamination was assessed for all fermentations at
the end of
the incubation period by removing approximately 20 µl of
broth
and spreading it on tryptic soy agar (Difco). Culture purity was
assessed after 2 days of incubation at 30°C, and contaminated
fermentations (containing more than one microorganism) were discarded.
The rate of contamination for fermentations completed in this
study was
less than 0.8%.
Liquid fermentations were prepared for chemical analysis by addition of
an equal volume of absolute ethanol to the original
fermentation
vessel. Solid-state fermentations were prepared for
chemical analysis
by two methods. In the initial experiments the
fermentations were
prepared so that they were analogous to the
liquid fermentations
described below. Later, we modified the cultivation
method by
introducing a nylon membrane between the agar and the
colony to allow
separation for quantitation (see below). For the
initial solid-state
fermentations, grown directly on agar, samples
were prepared by
solublization of secondary metabolites by the
protocol described below
for submerged fermentations, except that
a lower ratio of ethanol to
water (42:58, vol/vol) was used. The
lower ratio of ethanol to water
was based on gas chromatographic
analyses of the ethanol concentration
during the 16-h extraction
process for five independent solid-state
fermentations of
Saccharopolyspora erythraea. The results
showed that 8 to 10% of the water present
in the extraction solution
was lost during extraction of solid-state
fermentations. This loss of
water was compensated for by using
an extraction solution with a lower
ratio of ethanol to water
(42:58, vol/vol). Analyses of ethanol were
performed by injecting
1 µl of an extract into a Hewlett-Packard
model 5890 gas chromatograph
equipped with a flame ionization detector
and a DB wax column
(15 m by 0.53 mm; J. W. Scientific, Folsom,
Calif.). The gas chromatography
program parameters were as follows:
isocratic run time, 3.5 min;
oven temperature, 80°C; and injector and
detector temperature,
230°C. For both submerged and solid-state
fermentations, vessels
containing ethanol were agitated for 2 h on
an orbital shaker
(stroke length, 2 in.) at 200 rpm, and then the
contents were
allowed to settle for 16 h at 4°C. The aqueous
ethanol extracts
were then filtered through a 100-µm-pore-size nylon
screen and
transferred to 96-well plates for chemical analysis. Dry
cell
weights of submerged fermentations were determined by using the
water-washed particulate (10,000 ×
g, 15 min)
fractions from 6-ml
samples of the fermentation broths. The particulate
materials
were transferred to preweighed aluminum weighing dishes and
dried
under a vacuum (

80 kPa) at 70°C for 16
h.
A-factor
(2-isocapryloyl-3
R-hydroxymethyl-

-butyrolactone) was
isolated from
Streptomyces griseus ATCC 10137 by
extraction
of biomass with ethyl acetate, followed by reverse-phase
chromatography
of the lyophilized extract as previously described
(
3,
17).
Purified A-factor was solublized in ethanol,
filtered through
a 0.2-µm-pore-size filter, and added to sterile
fermentation vessels
to a final concentration of 100 ng/ml. This
concentration was
based on studies of A-factor production in
S. griseus IFO13350,
which showed that the concentration of A-factor
reached a maximum
value (25 ng/ml) during log-phase growth
(
3). The ethanol was
removed before addition of medium A
by evaporation of the solvent
under a vacuum (

80 kPa, 25°C) for
1
h.
SPE of actinomycete extracts.
Polar materials were removed
from 0.7-ml samples of actinomycete extracts by solid-phase extraction
(SPE) on Empore octadecyl SD high-performance 96-well extraction disk
plates (3M Company, St. Paul, Minn.). The SPE stationary phase was
conditioned before use by sequential washing with 2 ml of distilled
H2O, with 2 ml of methanol, and finally with 2 ml of 1 mM
ammonium acetate (pH 5.5) in distilled H2O. The ethanol was
removed from a 0.7-ml sample of actinomycete extract under a vacuum
(
80 kPa) at 20°C for 16 h. The residual aqueous material was
resuspended to a total volume of 0.5 ml with 1 mM ammonium acetate (pH
5.5) and loaded on the conditioned SPE stationary phase. The SPE
stationary phase was washed with 5 ml of 1 mM ammonium acetate (pH
5.5), and then the secondary metabolite-containing fraction was eluted
with 0.7 ml of a solution consisting of 70% (vol/vol) acetonitrile,
30% (vol/vol) methanol, and 6.5 mM ammonium acetate (pH 5.5). The
eluate, enriched in secondary metabolites, was transferred into
microwell plates and analyzed by ES-MS and by HPLC-ES-MS.
Quantification of secondary metabolites from solid-state
fermentations.
Although the initial solid-state fermentation
analyses were performed by extraction of mycelia grown directly on agar
(see above), we extracted mycelia grown on nylon membranes for
quantification of cell mass and secondary metabolites. The
actinomycetes were grown on 0.64-cm-diameter, matched-weight (24.0 ± 0.2 mg) filter disks that were placed on the agar surface of the
solid-state fermentation medium. Biomass and secondary metabolite
contents were determined directly by using the growth present on disks that were placed on 2 ml of fermentation medium containing 1.5% Noble
agar (Difco). Fermentations were completed in 24-well tissue culture
plates (Falcon no. 3047; Becton Dickinson Co., Lincoln Park, N.J.) by
transferring 10 µl of a vegetative culture to the center of a disk.
Initially, the following four types of disks were evaluated: Millipore
Immobilon N+ (pore size, 45 µm; catalog no. 202-00), Schleicher & Schuell Nytran (pore size, 0.2 µm; catalog no. 78179), Gelman
Sciences Biotrace polyvinylidene difluoride (PVDF) (pore size, 0.45 µm; catalog no. 66542), and Gelman Sciences Biotrace nitrocellulose
(pore size, 0.45 µm; catalog no. 66489). The Schleicher & Schuell
filters were ultimately selected for use (see below). Dry cell weight
and chemical analyses were completed in parallel, and three disks were
used for each analysis. For dry cell weight determinations, disks were
removed from the surface of the medium, placed in preweighed aluminum
weighing dishes, and dried under a vacuum (
80 kPa) at 70°C for
16 h. The mean weight obtained from four uninoculated filter disks
was subtracted from individual dry weight values to determine the dry
weights of the samples. For chemical analyses, disks were removed from the agar surface and each disk was placed in a 2-ml microcentrifuge tube containing 1 ml of an aqueous 50% (vol/vol) ethanol solution. Each filter disk was vortexed vigorously for 1 min and then stored for
24 h at 4°C. Following storage, the extract was vortexed for 1 min and centrifuged at 4,000 × g for 5 min, and the
supernatant was analyzed by ES-MS or HPLC-ES-MS.
The efficiency of recovery of the secondary metabolites present on
membranes was estimated by applying aqueous solutions of
purified
tylosin (reference standard grade; lot RS0193; Eli Lilly
and Co.) to
Streptomyces spadicus biomass present on a membrane
surface
to a final quantity of 50 or 100 µg/disk. The stock solutions
used
for adding 50 and 100 µg of tylosin consisted of tylosin
dissolved in
aqueous solutions of 50% (vol/vol) ethanol at concentrations
of 2.5 and 5 mg/ml, respectively. The disks were allowed to air
dry and then
were dried under a vacuum (

80 kPa) at 25°C for 1
h. The dried
disks were transferred to microcentrifuge tubes and
extracted as
described
above.
Chemical and statistical analyses.
Chemical analyses of
filtered ethanol extracts or of SPE eluates were performed by
HPLC-ES-MS as described by Julian et al. (23) or by ES-MS
as described by Higgs et al. (20). A standard mixture
consisting of caffeine, m-cresol purple, Spinosad (a mixture of isomeric spinosyn factors A and D; Dow Agrosciences, Indianapolis, Ind.), narasin A, and tylosin (100 µg/ml each) was injected at the
beginning, at the end, and after every 10th sample to assess instrument
stability and performance during the analyses. Data from the ES-MS
studies were evaluated with a UNIX workstation by using the
productivity index algorithms described by Higgs and coworkers
(20). Background corrections were completed for all
treatments by subtracting the chemical productivity score for the
uninoculated treatment (20). Data for ES-MS experiments are reported below in chemical productivity units (cp units) per milligram (dry weight of cells, and 1 cp unit was defined as 1/6,171th of the ES-MS signal response obtained with the standard mixture consisting of caffeine, m-cresol purple, Spinosad, narasin
A, and tylosin, each at a concentration of 100 µg/ml.
Statistical evaluation of data and the experimental design was
performed with JMP statistical discovery software (version
3; SAS
Institute, Inc., Cary, N.C.).
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RESULTS |
Reproducibility of ES-MS measurements and fermentation output.
In the accompanying paper we describe a high-throughput ES-MS method to
quantify compounds present in natural product extracts (20). In this method, the mass-to-charge ratios and the
intensities of ions present in ES-MS spectra are used to measure the
chemical productivity of natural product extracts. The reproducibility of these ES-MS-based measurements is influenced by changes in instrument sensitivity or performance, the efficiency of sample preparation procedures, and growth parameters, such as temperature, incubation time, and plating methods. Instrument reproducibility was
assessed throughout the experiment by injecting the standard mixture
first, last, and after every 10th experimental sample. Chemical
productivity measurements for 16 control injections of the standard
mixture that were interspersed among 88 experimental samples (total
number of samples, 104) revealed a mean of 6,171 cp units, a standard
deviation of 185 cp units (Fig. 1), and a coefficient of variance of 5.8%. The coefficients of variance for all
bracketing control injections evaluated in this study (n = 56) were less than or equal to 7.1%. Lower
concentrations of the standard mixture yielded mean chemical
productivity values that were linearly related to the known
concentrations between 5 and 100 µg/ml. The standard deviations for
lower concentrations of the standard mixture were also observed to
decrease in a nearly linear fashion between concentrations of 5 and 100 µg/ml.

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FIG. 1.
Reproducibility of analysis of standards that were
interspersed among experimental measurements. (A and A') Sequential
chemical productivity values due to variations in instrument
performance during sample analysis (A) and their distribution (A'). (B
and B') Assignment of ions in the ES-MS standard mixture for the first
(injection 01) (B) and last injection (injection 104) (B') of the
experiment.
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The overall experimental variability due to the combination of ES-MS
instrument performance, sample preparation procedures,
and
reproducibility of growth was estimated by using eight independent
fermentations of
S. erythraea that were cultivated under
submerged
and solid-state conditions. Measurements for the eight SPE
eluates
from solid-state fermentations of
S. erythraea
obtained by ES-MS
methods resulted in a mean of 3,410 cp units and a
standard deviation
of 139 cp units, while measurements for the eight
SPE eluates
from submerged fermentations resulted in a mean of 1,152 cp
units
and a standard deviation of 121 cp units. The difference between
the sampling means (2,258 cp units) for solid-state and submerged
fermentations was approximately 12-fold higher than the difference
associated with sources of variability and, therefore, was attributed
to the treatment effects of solid-state growth. The overall variability
was found to be similar to the variability associated solely with
instrument performance (130 versus 185 cp units). These results
show
that the variability associated with cultivation or sample
preparation
procedures can be minimized by adherence to standard
cultivation and
sample preparation procedures, at least for some
microorganisms.
Measurement of growth condition-dependent changes in secondary
metabolites from 44 actinomycetes.
Growth condition-dependent
changes in the chemical compositions of extracts were evaluated for 44 actinomycetes cultivated under six different fermentation conditions by
using the paired t test. The mean differences and standard
errors for paired t test comparisons between the treatments
shown in Table 2 were used to quantify
treatment effects. A comparison of extracts from two independent
fermentations of the 44 actinomycetes, completed in control medium A,
revealed a low mean difference and standard error (Table 2). Similar
results (mean difference values,
10%) were observed for fermentation
extracts from the 44 actinomycetes cultivated for different growth
periods (5, 7, and 12 days), at different incubation temperatures (25 and 30°C), and at different agitation speeds (110 and 165 rpm) by
using medium A (data not shown). The low mean difference values and low
standard errors for these comparisons indicated that growth conditions
did not differ significantly in the capacity to stimulate secondary
metabolism. The sum of the mean differences for paired t
tests between treatments was used to identify fermentation conditions
that most effectively stimulated secondary metabolism in actinomycetes
(Table 2). The results of this analysis demonstrated that solid-state
fermentation in medium A and submerged fermentation in medium B
provided extracts with the greatest chemical productivity, while all
other fermentation conditions provided lower levels of chemical
productivity.
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TABLE 2.
Distance matrix for paired t test analyses of
chemical productivity scores for 44 actinomycetes grown under six
different fermentation conditions
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Development of a filter growth method to facilitate measurement of
yields of secondary metabolites from solid-state fermentations.
The paired t test analysis showed that the solid-state
growth conditions provided extracts with the greatest chemical
productivity values compared to the values obtained with other
fermentation conditions. However, our initial attempts to measure dry
cell weight to calculate specific productivity values were hindered by
an inability to obtain reproducible biomass samples due to the
attachment of substrate mycelia to the agar surface. Therefore, a
method for growing organisms on the surface of a filter disk was
developed in order to prevent substrate mycelium attachment to the agar
surface. Four different filter supports, including two nylon membranes
with different pore sizes (0.2 and 0.45 µm), one PVDF membrane, and
one nitrocellulose membrane, were tested to evaluate the effect of
immobilized growth on the yield of erythromycin from S. erythraea. Similar yields of erythromycin (20.8 ± 4.2 µg
of erythromycin/mg [dry weight] of cells) were obtained with nitrocellulose and nylon membranes, while no growth was observed on the
PVDF membranes. The nylon membrane with the 0.2-µm pores (Nytran) was
chosen for all subsequent solid-state yield determinations since it
exhibited greater mechanical strength than the 0.45-µm-pore-size nylon or nitrocellulose membranes and was resistant to changes in shape
caused by heat or pressure during sterilization.
The effect of the Nytran nylon membrane on expression of secondary
metabolites was assessed by comparing the yields of erythromycin
from
S. erythraea grown directly on solid-state medium A and
grown
on nylon membranes supported by solid-state medium A. No apparent
differences in the area of growth or the morphology of
S. erythraea were observed between solid-state fermentations grown
directly
on the agar and solid-state fermentations grown on the
agar-supported
nylon membrane. Furthermore, no qualitative chemical
differences
in the HPLC-ES-MS profiles of ethanol extracts were
observed between
S. erythraea grown on the membrane surface
and
S. erythraea grown
directly on the agar surface.
Equivalent erythromycin yields based
on surface area of growth were
obtained when
S. erythraea was
grown directly on the agar
and when it was grown on the membrane
(324 ± 43 and 311 ± 34 µg of erythromycin · cm
2, respectively).
These results indicated that the membrane surface
did not significantly
influence secondary metabolism in
S. erythraea.
An experiment utilizing the ES-MS methods was performed with the group
of 44 actinomyetes to confirm that secondary metabolism
was not
influenced by growth on the nylon membrane surface. The
mean difference
and standard error (37 ± 31 cp units · mg [dry
weight]
of cells
1) for the paired
t test analysis of
ES-MS data for actinomycetes
grown on solid-state medium A or the nylon
membrane supported
by solid-state medium A were found to be similar to
the mean difference
and standard error for repeat fermentations of the
44 actinomycetes
completed in medium A (39 ± 33 cp units
· mg [dry weight] of cells
1) (Table
2). These results
provide additional evidence that secondary
metabolism in actinomycetes
grown under solid-state conditions
is not influenced by growth on a
membrane
surface.
The recovery efficiency for the secondary metabolite extraction process
was measured by applying purified tylosin (internal
standard) to
S. spadicus biomass present on nylon membranes. Analyses,
performed in triplicate by adding 50 and 100 µg of solublized
tylosin
to
S. spadicus biomass present on nylon membranes, resulted
in levels of recovery of tylosin of 93% ± 2.4% and 96% ± 1.9%,
respectively. These results were similar to the recovery efficiencies
obtained for submerged fermentations and provided justification
for
comparison of solid-state and submerged growth
conditions.
Characterization of treatment effects associated with solid-state
growth.
Actinomycetes cultivated under solid-state conditions
provided the greatest level of chemical productivity when these
conditions were compared to the other growth conditions evaluated in
this study. A paired t test of the results for extracts from
the 44 actinomycetes cultivated in medium A under submerged or
solid-state conditions showed that significant differences in
expression of metabolites occurred in response to growth conditions
(Fig. 2A). Differences in expression of
metabolites for the two growth conditions were also quantified by
analyzing the distribution of the differences between productivity
values (solid state minus submerged) for individual cultures. The 95%
confidence intervals for this distribution (182
x
467 cp units · mg [dry weight] of cells
1) were used
to place treatment responses associated with the ES-MS measurements
into subsets. Treatment effects were assigned to three expression
categories (solid state enhanced, nonresponsive, and solid state
suppressed) based on the position of data points in relation to the
95% confidence intervals. The assignments to these categories are
shown in Table 1. Approximately 41% (18 of 44) of the actinomycetes
tested showed enhanced chemical productivity when they were grown under
solid-state conditions, while a slightly lower number (34%, 15 of 44 actinomycetes) showed reduced chemical productivity when they were
grown under solid-state conditions. The treatment effects due to
solid-state growth did not significantly influence chemical
productivity measurements for 25% (11 of 44) of the actinomycetes
evaluated.

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FIG. 2.
(A) Paired t test for normalized chemical
productivity (CP) values from 44 actinomyctes grown under solid-state
and submerged growth conditions. Treatment-induced displacement of the
mean difference is indicated by the dashed line, and associated 95%
confidence intervals (solid lines) from the predicted mean value
(boldface line) are also indicated. (B) Distribution for the difference
between solid-state (SSF) and submerged (SmF) chemical productivity
values for 44 actinomycetes.
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Correlation of growth condition-dependent changes detected
by ES-MS with changes in the yields of known secondary
metabolites from actinomycetes.
The 44 actinomycetes evaluated in
this study were chosen, in part, due to their established production of
a number of known, chemically diverse secondary metabolites. Secondary
metabolites present in extracts were separated by reverse-phase
chromatography, and the properties of compounds resolved were compared
to the properties of authentic standards of known secondary metabolites based on UV-visible light absorption, chromatographic retention, and
positive- and negative-ion ES-MS spectra in order to establish the
identities of the compounds. The secondary metabolite concentrations for compounds listed in Table 3 were
determined by comparison of the areas under the curve in HPLC
evaporative light scattering chromatograms to the areas under the curve
for authentic standards. Concentrations were converted to yields by
using cell dry weight measurements for actinomycetes grown under
solid-state and submerged conditions (Table 3). Solid-state
fermentation was found to influence the yields of all of the secondary
metabolites listed in Table 3 except erythromycin. The yield of
erythromycin remained unchanged when the fermentation conditions were
switched from submerged to solid state. The higher concentration of
erythromycin in submerged fermentations was offset by the twofold
increase in biomass that occurred under submerged fermentation
conditions (Table 3; Fig. 3). Solid-state
growth was found to enhance the yield of secondary metabolites for
three of the six actinomycetes shown in Table 3. The greatest change in
the yield of secondary metabolites for cultures grown under solid-state
conditions occurred with hygromycin, whose yield increased more than
4,000-fold compared to the yield achieved under submerged growth
conditions. Similar improvements in the yields of nogalamycin, the
iron-binding siderophore, and rimocidin were observed under solid-state
conditions (Table 3). In addition to the improvements in yield for some
secondary metabolites, solid-state growth was observed to significantly reduce the yields of several secondary metabolites, including tylosin, calcimycin, guanidyl fungin methyl ether, and
N-demethyl streptomycin (Table 3; Fig. 3).
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TABLE 3.
Comparison of the concentrations and yields of secondary
metabolites from actinomycetes grown under solid-state and submerged
growth conditions
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FIG. 3.
Effects of solid-state (SSF) and submerged (SmF) growth
on the concentrations of secondary metabolites present in extracts:
HPLC separation of SPE eluates from Streptomyces
aureofaciens (nonresponsive) (A), Streptomyces fradiae
(suppressed) (B), S. spadicus (nonresponsive) (C), and
S. griseus (enhanced) (D), showing ion contour maps and the
evaporative light scattering chromatograms (red). The signal
intensities for ions present in the ion contour map ranged from low
(green) to high (white).
|
|
The yields of specific metabolites produced under solid-state and
submerged growth conditions appeared to be a predictive
indicator of
the expression response category assigned by ES-MS
methods for cultures
described in Table
3. This result was anticipated,
since both the ES-MS
and HPLC evaporative light scattering detection
(ELSD) methods respond
quantitatively to analytes present in fermentation
samples and since
both data sets were normalized to biomass concentration.
A positive
correlation was observed between the yields of specific
metabolites
produced by cultures shown in Table
3 and the expression
response
categories assigned by ES-MS methods. For example, two
cultures
categorized as nonresponsive by ES-MS methods,
S. erythraea and
Streptomyces rimosus, showed
relatively small differences
(11 to 35%) in the yields of
secondary metabolites for submerged
and solid-state fermentations.
Cultures categorized as either
solid state enhanced or solid state
suppressed exhibited more
noticeable differences (from 98.9% for
N-demethyl streptomycin
to 99.9% for tylosin) in the yields
of secondary metabolites for
the two growth conditions. Two cultures,
S. spadicus and
S. griseus,
exhibited complex
changes in the expression profiles in response
to growth conditions
(Table
3). These complex changes involved
opposite trends in the yields
of two or more secondary metabolites
found in the extracts when growth
conditions were changed from
submerged to solid state. A comparison of
the total yield of secondary
metabolites and the assigned ES-MS
response category for each
of the latter cultures showed that the basis
of the ES-MS assignment
was essentially the same as that for cultures
exhibiting simple
secondary metabolite profiles. The total yield of
secondary metabolites
produced by
S. griseus, identified as
a solid-state-enhanced culture,
increased 58% after the culture was
switched from submerged to
solid-state growth conditions. For
S. spadicus, a culture categorized
as nonresponsive to growth
conditions, the yields of secondary
metabolites produced under
solid-state and submerged growth conditions
were quantitatively similar
(18% difference). Close examination
of the secondary metabolite
profiles produced by
S. spadicus under
solid-state and
submerged growth conditions showed that the ES-MS-assigned
response
category did not reflect the major qualitative changes
that occurred in
the secondary metabolite profile in response
to growth conditions
(Table
3).
An alternative to evaluation of treatment effects on individual, known
secondary metabolites would be to evaluate treatment
effects on all
apparent secondary metabolites. The ELSD response
is based on
scattering of light by molecules that are less volatile
than the mobile
phase and is regarded as a generic molecule detector
(
11,
16). Therefore, the summarized area under the curve for
ELSD
chromatograms was chosen as a surrogate for total secondary
metabolite
concentration to characterize differences between response
categories
identified by ES-MS methods. The total areas under
the curve for ELSD
chromatograms were first normalized by using
cell dry weight values to
determine apparent yields, and then
the difference between solid-state
and submerged conditions was
calculated for each culture (solid state
minus submerged). The
resulting differences in apparent ELSD yields
were then compared
for the three groups (enhanced, suppressed, and
nonresponsive)
that were identified based on 95% confidence intervals
for the
distribution of ES-MS data (see above) (Table
1). An analysis
of variance was performed with the ES-MS category (enhanced,
suppressed,
or nonresponsive) as a predictor and the difference between
the
ELSD-based apparent yields for the solid-state fermentations and
the submerged fermentations as the response. The overall F test
for the
analysis of variance indicated that the mean responses
of the three
ES-MS-derived categories were not all equal (
P <
0.0001). A qualitative examination of the ELSD-based response
versus
the ES-MS category showed that cultures classified as either
enhanced
or suppressed by ES-MS showed large differences in their
ELSD-based
responses, while cultures classified as nonresponsive
showed small
differences (Fig.
4). To identify
ES-MS-derived categories
with statistically significant differences in
the ELSD-based response,
a Tukey-Kramer test was performed to compare
the mean responses
for all pairwise combinations of ES-MS categories
(
29). The
Tukey-Kramer test was chosen because of its
conservative nature
when the sample sizes for the effect categories are
unequal, as
they were in this case. The results of the Tukey-Kramer
test were
graphically depicted by nonoverlapping circles indicating
that
all three ES-MS categories were different at an alpha level of
0.05 (
P < 0.0001). This analysis independently
corroborated the
finding that the rapid ES-MS method is sensitive to
chemical changes
in the composition of actinomycete extracts that occur
in response
to growth conditions.

View larger version (26K):
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|
FIG. 4.
Analysis of variance for the differences in apparent
yields of secondary metabolites (SM) between solid-state and submerged
growth conditions (solid-state minus submerged areas under the curve
[AUC]) for the three ES-MS response categories defined in Table 1 and
Fig. 2. The Tukey-Kramer mean comparison circle plot (inset) shows the
differences (P < 0.0001) between the means of
metabolite yields for the three ES-MS response categories (alpha
level = 0.05).
|
|
 |
DISCUSSION |
The inability to recognize and directly measure general chemical
productivity in natural product extracts by high-throughput, chemically
based approaches has been a barrier to progress in discovery of new
secondary metabolites for pharmaceutical and commercial applications.
Historically, the secondary metabolite discovery process has been
guided by activity-based screening approaches that identify active
extracts based on their ability to affect a specific biological assay
(4, 40). Activity-based screening often results in
enrichment of compounds that are already known and is subject to high
false-positive rates due to the complex nature of natural product
extracts (27). One approach that has been employed to
improve the quality of biological screening efforts has been to
prescreen natural product extracts by chemical methods in an attempt to
ensure a high level of chemical diversity in screening libraries. This
general approach, referred to as physicochemical screening
(41), is based on coupled separation and detection of
secondary metabolites present in natural product extracts by various
methods, including thin-layer chromatography-UV-visible light
absorbance (15), HPLC-UV-visible light absorbance,
HPLC-ES-MS (23), and HPLC-nuclear magnetic resonance
spectroscopy (1, 30). In addition to its application in
prioritization of natural product extracts entering biological
screening analyses, chemical screening has been used as the basis for
selection of cultures and growth conditions that support expression of
secondary metabolites. Monaghan and coworkers (28) used
HPLC coupled with UV-visible light absorbance detection to show that
rare fungal metabolites are more often associated with cultures that
show high levels of chemical productivity. Culture productivity was
assessed by the numbers and intensities of chromatographic peaks
present in chromatograms. This study showed that chemical productivity
criteria could be used to select new sources of natural products or as a means to improve secondary metabolite expression for existing natural
product sources.
While chemical screening approaches have shown considerable promise as
ways to expedite discoveries in natural product research, they have not
gained widespread use due to limitations associated with low sample
throughput and the challenges associated with acquiring meaningful
information from many chromatograms. In this report we describe a rapid
ES-MS method for measuring chemical productivity of actinomycete
extracts and application of the method to evaluate growth conditions
and other treatments that influence secondary metabolism in
actinomycetes. This compound-centered profiling method differs from
prior screening approaches used in natural product discovery in that it
provides direct information on the composition of a natural product
extract based on the number and intensity of ions present in the sample
without the cost of chromatographic separation. This general measure of
chemical productivity was shown to positively correlate with the yields
of specific secondary metabolites or the total apparent yield of
metabolites present in extracts from submerged and solid-state
fermentations. The results of this study show that ES-MS is a useful
surrogate for HPLC methods for identifying cultures and growth
conditions that provide high levels of chemical productivity.
Identification of productive extracts is accomplished without prior
knowledge of target compounds that are present in the samples and is
achieved with high throughput (~50 samples/h) compared to other
chemical screening strategies that require separation by
high-resolution chromatography methods (24, 28).
Statistical analysis of ES-MS productivity scores by the paired
t test provided a means to segregate the actinomycete
population based on the magnitude of growth condition-dependent
responses. This approach allowed us to rank cultivation conditions for
individual cultures based on growth condition-dependent differences in
the chemical productivity scores. Through use of this method, it was demonstrated that solid-state fermentation in medium A and submerged fermentation in medium B provided the highest levels of chemical productivity compared to other cultivation conditions. Parallel analyses of the same extracts from solid-state and submerged
fermentations by both HPLC-ES-MS and ES-MS confirmed the ES-MS results
and showed that the chemical productivity score was sensitive to most
changes in the expression of secondary metabolites that occurred in
response to growth conditions.
Solid-state fermentation was shown to provide the highest level of
chemical productivity and diversity when it was compared to other
cultivation conditions evaluated in this study. Solid-state growth
conditions have previously been shown to elicit altered physiological
states in a few, well-characterized filamentous microorganisms
(2, 5, 32, 35). For example, mycotoxin production by the
filamentous fungus Aspergillus flavus is enhanced more than
twofold on the basis of weight when growth conditions are changed from
submerged to solid-state fermentation (18, 19). Similar
improvements in the yields of antibiotics and other secondary
metabolites have been observed for a small group of actinomycetes and
spore-forming nonfilamentous bacteria grown on solid substrates
(22, 32, 39). In addition to changes in the expression of
small molecules, solid-state fermentation has been shown to influence
the expression of extracellular enzymes and the cellular localization
of enzymes in actinomycetes and fungi (2, 35).
While this study and other studies have documented the advantages of
solid-state fermentation processes for production of secondary
metabolites, widespread application of solid-state procedures in
fermentation processes has been hindered by difficulties in measuring
the key fermentation process variables, including biomass, pH, nutrient
concentration, and temperature (5, 31). Direct measurement
of filamentous microorganism biomass on solid substrates is often
complicated by attachment of substrate mycelia to the surface. Because
of the difficulties in directly measuring cell biomass, a number of
previous studies have utilized indirect ways to measure biomass,
including glucosamine, total sugar, and DNA contents, and the rate of
carbon dioxide production to indirectly monitor cell growth (9,
10, 38). Unfortunately, these indirect biomarkers provide only
estimates of biomass and often cannot be used in studies of
uncharacterized microorganisms without employing assumptions concerning
the physiology of the microorganisms. To eliminate these problems, we
developed a method for growing actinomycetes on an agar-supported nylon
membrane. The yield of secondary metabolites produced in a solid-state
fermentation can be directly quantified from the weight of biomass
present on the membrane and the concentration of secondary metabolites
extracted from the biomass. Growth of actinomycetes on the membrane
surface had the additional benefit of providing extracts that were
virtually free of contamination from the complex growth medium. Thus,
the procedure is a way to produce high-quality actinomycete extracts
that can be introduced directly into a mass spectrometer without the
expense of the SPE step that was necessary without the membrane method.
While growth on a filter membrane reduced problems associated with
attachment of biomass to the agar surface or with contaminating
medium components, the method may underestimate the
concentrations of certain highly polar secondary metabolites that may
diffuse from the filter disk during growth.
Treatments that enhanced chemical productivity in actinomycetes often
created nonequivalent sample matrices. The most notable examples of
treatment-dependent matrix interference included interference from
residual medium components or other polar compounds associated with the
growth media. An ability to suppress matrix effects associated with
individual treatments was necessary to measure differences in
expression of secondary metabolites that occurred in response to the
various treatments. One approach to minimize matrix interference was to
select treatments that did not directly contribute to the detector
response of the mass spectrometer. The treatments in this group were
specifically physical parameters (i.e., agitation rate and incubation
temperature) and addition of compounds that did not ionize and
compounds whose masses were below the mass range scanned by the mass
spectrometer (
-butyrolactones and Na2HPO4 [medium D], respectively). While this approach provided a higher level of assurance that treatment effects did not contribute to changes
in the chemical productivity measurements, it severely limited the
choice of potential treatments that could be evaluated. A second
strategy, one that has been commonly employed in previous natural
product research efforts, focused on selectively removing matrix
interference while simultaneously enriching for compounds of interest
(secondary metabolites) in the samples by solid-phase extraction. This
strategy is based on the assumption that the majority of valuable drug
leads come from moderately to highly nonpolar compounds that have
masses ranging from 250 to 700 g/mol (4). Methods for
enrichment of secondary metabolites from chemically complex matrices
include extraction with water-immiscible organic solvents, such as
ethyl acetate and chloroform, and solid-phase extraction on nonpolar
stationary phases (13). In this study, solid-phase
extraction on a C18 stationary phase was chosen as a means
to enrich secondary metabolites from the complex organic matrices. The
solid-phase extraction procedure ensured that ES-MS measurements
responded mainly to the changes in the expression of target compounds
having the druglike chemical and physical properties mentioned above.
Many laboratory investigations have shown that secondary metabolism in
microorganisms is influenced by environmental parameters that affect
cell physiology and biochemistry (13, 25, 33, 40). The
results of this study confirmed the importance of selecting the
appropriate growth conditions for expression of secondary metabolites
from actinomycetes and quantified the relative effects of these
conditions on secondary metabolism for a small set of actinomycetes by using a new chemical screening strategy. The results indicate that the ES-MS method is an efficient, high-throughput method for detecting and quantifying changes that occur in the expression of secondary metabolites from actinomycetes. This approach could be used to optimize conditions for expression of secondary metabolites from other microorganisms, to detect sources of variability in a single microorganism, or to optimize secondary metabolite extraction and sample preparation methods.
 |
ACKNOWLEDGMENTS |
We thank Jeff Gygi, Mike Goodwin, John Scheuring, Dale Duckworth,
Matt Clemens, and Mark Strege (Eli Lilly and Company) for insightful
discussions and for the analysis of actinomycete extracts by ES-MS and
HPLC ES-MS/ELSD.
 |
FOOTNOTES |
*
Corresponding author. Mailing address: Natural Products
Research, Eli Lilly and Company, Lilly Corporate Center, DC 1533, Indianapolis, IN 46285. Phone: (317) 276-3584. Fax: (317) 276-5281. E-mail: hilton{at}lilly.com.
Present address: National Swine Research Center, USDA-ARS, Ames, IA 50011.
 |
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Applied and Environmental Microbiology, January 2001, p. 377-386, Vol. 67, No. 1
0099-2240/01/$04.00+0 DOI: 10.1128/AEM.67.1.377-386.2001
Copyright © 2001, American Society for Microbiology. All rights reserved.
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