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Applied and Environmental Microbiology, August 2001, p. 3645-3649, Vol. 67, No. 8
0099-2240/01/$04.00+0 DOI: 10.1128/AEM.67.8.3645-3649.2001
Copyright © 2001, American Society for Microbiology. All rights reserved.
Rapid Evolution of Novel Traits in
Microorganisms
Olga
Selifonova,
Fernando
Valle, and
Volker
Schellenberger*
Genencor International, Inc., Palo Alto,
California 94304
Received 28 March 2001/Accepted 25 May 2001
 |
ABSTRACT |
The use of natural microorganisms in biotransformations is
frequently constrained by their limited tolerance to the high
concentrations of metabolites and solvents required for effective
industrial production. In many cases, more robust strains have to be
generated by random mutagenesis and selection. This process of directed evolution can be accelerated in mutator strains, which carry defects in
one or more of their DNA repair genes. However, in order to use mutator
strains, it is essential to restore the normal low mutation rate of the
selected organisms immediately after selection to prevent the
accumulation of undesirable spontaneous mutations. To enable this
process, we constructed temperature-sensitive plasmids that temporarily
increase the mutation frequency of their hosts by 20- to 4,000-fold.
Under appropriate selection pressure, microorganisms transformed with
mutator plasmids can be quickly evolved to exhibit new, complex traits.
By using this approach, we were able to increase the tolerance of three
bacterial strains to dimethylformamide by 10 to 20 g/liter during only
two subsequent transfers. Subsequently, the evolved strains were
returned to their normal low mutation rate by curing the cells of the
mutator plasmids. Our results demonstrate a new and efficient method
for rapid strain improvement based on in vivo mutagenesis.
 |
INTRODUCTION |
Recent advances in genomics and
protein evolution have dramatically improved our ability to introduce
novel catalytic functions or entire metabolic pathways into
microorganisms. However, the utilization of such engineered strains in
industrial processes is often constrained by their limited tolerance to
the high concentrations of metabolites and solvents required for the
efficient production of biomaterials. The generation of more robust
strains (that can tolerate production conditions) usually requires the
accumulation of multiple favorable mutations. Classical strain
improvement methods rely on UV radiation or chemical mutagenesis. These
methods are rather inefficient because they are usually discontinuous and they lead to significant cell damage.
Most natural microorganisms have a very low rate of spontaneous
mutagenesis to prevent the accumulation of deleterious mutations (4). However, strains with elevated mutation rates arise
spontaneously under conditions of prolonged selection pressure
(1, 8, 10, 16, 17, 19). A number of such mutator strains
that carry defects in one or more DNA repair genes have been described in the literature (11), but their use is limited by their
genetic instability. Nevertheless, mutator strains like XL1-Red
(Stratagene) are commonly used for the mutagenesis of individual genes.
To mutate a gene, it must be cloned into a plasmid or phagemid and propagated for a limited time in a mutator strain (6, 9). In contrast, we demonstrate here the mutagenesis of the entire genome
of an organism by temporarily moving a mutator gene into that organism
(Fig. 1). Our strategy is based on the
mutD (or dnaQ) gene, which encodes the
subunit of DNA polymerase III, which is responsible for proofreading.
We used the mutD5 allele of Escherichia coli that
carries two amino acid substitutions (18). Although the
MutD5 protein lacks catalytic activity, it can still bind effectively
to DNA polymerase III. If cells harbor mutD5 on a plasmid,
then the plasmid-generated nonfunctional MutD5 protein effectively
competes with the functional MutD protein that is produced from the
chromosomal copy of the mutD gene (2). We
reasoned that this dominant mutator phenotype conferred by mutD5 could be utilized to temporarily increase the mutation
frequency of E. coli, allowing the rapid evolution of novel
traits. Cells carrying a mutD5 gene on a plasmid accumulate
a broad spectrum of base substitutions and even frameshift mutations,
which makes them a very versatile source of genetic diversity. Once the
desired trait(s) has been selected, curing the cells of the mutator
plasmid can stabilize the new phenotype. To facilitate plasmid curing, we used the temperature-sensitive origin of replication of pSc101. By
using this methodology, we have demonstrated significant acceleration of strain evolution in the presence of a mutator plasmid.

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FIG. 1.
Acceleration of the evolution of a microorganism by
using a mutator plasmid. The starting strain is transformed with
mutator plasmid pmut to increase its mutation rate. Subsequently, the
cells are subjected to multiple rounds of growth and selection, leading
to the establishment of the desired phenotype. The resulting strains
can be stabilized by curing them of the mutator plasmid.
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|
 |
MATERIALS AND METHODS |
Construction of mutD and mutD5
plasmids and testing in three bacterial strains.
mutD
and mutD5 genes were amplified by PCR using primers mutd1
(5'-CGCCTCCAGCGCGACAATAGCGGCCATC-3') and mutd2
(5'-CCGACTGAACTACCGCTCCGCGTTGTG-3') from genomic DNA of
E. coli FM5 and E. coli CSH116 (11),
respectively. The PCR products were cloned into the pCR-Blunt vector
(Invitrogen, Carlsbad, Calif.). Plasmids containing inserts with the
correct orientation were isolated and digested with the SmaI
and HindIII restriction enzymes. The overhangs were
filled by using T4 polymerase and cloned into plasmid pMAK705
(12) digested with SmaI and PvuII.
The ligation products were transformed into competent JM101 cells. The
resulting plasmids had the temperature-sensitive origin of replication,
carried a kanamycin resistance marker, and were named pMutD-wt (control
plasmid, wild-type genotype) and pMutD5 (mutator plasmid).
The plasmids were successfully tested in
E. coli MM294
(F
endA1 hsdR17
[r
k
m
k+]
supE44 thi-1
relA1),
E. coli W1485 (F
+


), and
E. blattae ATCC 33429 for
the ability to accelerate the
generation of solvent-tolerant mutants.
All evolution experiments
were performed with LB medium
(
14). Mutation frequencies were
determined by plating
100-µl cell suspension samples on LB plates
containing rifampin at
100 µg/ml. The mutation frequency was calculated
by dividing the
number of resistant cells by the total number
of plated
cells.
Selection for solvent tolerance.
Evolution experiments were
performed with LB agar plates to which dimethylformamide (DMF) at 50, 60, 70, 80, and 90 g/liter and kanamycin at 25 µg/ml had been added.
The size of every evolving population was limited to
106 cells. Colonies were counted after 3 days of
growth, and 10 colonies were selected for the next plating. Cells from
selected colonies were mixed together, and samples containing
106 cells were transferred onto fresh plates
containing the same or higher concentrations of DMF. After two
consecutive rounds, the cells were cured of the plasmids by growth at
elevated temperatures. E. blattae 33429 and E. coli MM294 were cured at 41 and 43°C, respectively. Three to
four subculturing steps at the indicated temperatures were
sufficient for 87 to 100% curing. Individual cured clones were
selected by parallel growth of clones in selective (LB supplemented
with kanamycin at 25 µg/ml) and nonselective (LB) media. Clones that
lost the ability to grow on plates supplemented with kanamycin were
isolated and further analyzed. The curing was confirmed by standard
plasmid purification from selected clones and gel analysis.
 |
RESULTS |
Evolution of DMF resistance.
To test the application of
plasmid pMutD5 to generate new phenotypes, we selected for tolerance to
DMF. DMF increases the solubility of many organic compounds, which
makes it versatile for biotransformations. However, organic solvents
such as DMF are toxic to bacteria even at low concentrations. The
toxicity of solvents significantly limits the use of microorganisms in industrial biotechnology. In general, solvent molecules are
incorporated into bacterial membranes, disrupting their structure and
ultimately leading to cell death (3, 7). In order to
increase their solvent tolerance, we subjected two E. coli
strains, MM294 and W1485, and one strain of E. blattae,
EB33429, carrying a mutator (pMutD5) or control (pMutD-wt) plasmid to
selective pressure on DMF-containing plates.
Results of the solvent tolerance evolution experiment are summarized in
Table
1. We plated
10
6 cells carrying the mutator or control plasmid
onto agar medium
containing various concentrations of DMF. For all
three strains,
we observed that cells carrying the mutator plasmid
showed stronger
growth in the presence of DMF than did cells carrying
the control
plasmid. Subsequently, we isolated 10 of the most
DMF-tolerant
colonies of each strain and transferred them onto fresh
plates.
As a result, we observed another significant increase in the
DMF
tolerance of the mutator strains but little progress in the control
cells. These results indicate that the mutator plasmid leads to
significant acceleration of the evolution of solvent tolerance
in all
three strains. Interestingly, the
mutD5 allele of
E. coli is effective in
E. blattae, which shows that the
mutD5-encoded
protein from
E. coli can
effectively bind to DNA polymerase III
of
E. blattae.
Plasmid curing of evolved strains.
Single colonies of evolved
strain EB33429 and MM294 bacteria were easily cured by growth at 41 and
43°C, respectively. Curing had no effect on the level of tolerance on
DMF-containing plates. Cured clones of strain EB33429 grew on medium
containing DMF at 60 g/liter, and cured clones of strain MM294 grew on
medium containing DMF at 80 g/liter, as expected.
Surprisingly, we were not able to cure strain W1485(pMutD5), which
had evolved to grow with DMF at 70 g/liter. It should be
noted that the
mutator plasmid was curable from strain W1485 prior
to the evolution of
DMF tolerance. Plasmid analysis revealed that
pMutD5 formed
high-molecular-weight multimers in evolved W1485
cells. A more detailed
analysis of this material is required to
generate a more robust version
of the mutator
plasmid.
Influence of plasmids on the mutation rate.
To further study
the effect of the mutator plasmid, we measured the formation of
rifampin-resistant colonies, which reflects the mutation rate of a
strain. Table 2 shows that the mutator plasmid increased the average mutation rate by 2,000- to 4,000-fold in
the E. coli strains and by about 200-fold in E. blattae. The mutation rates remained unchanged during the
evolution of E. coli but showed a significant reduction in
E. blattae. More importantly, the data in Table 2
demonstrate that the mutation rates of evolved MM294 and EB33429
returned to their low wild-type levels when the strains were cured of
the mutator plasmid.
Evaluation of selected strains.
To verify the stability and
robustness of the newly evolved traits of MM294 strains, we evaluated
their growth in liquid medium supplemented with DMF. It is important to
mention that during the curing procedure, the strains were grown in the
absence of DMF for more than 30 doublings. Subsequently, the cultures
were transferred to LB to which DMF had been added to 0, 60, 70, or 80 g/liter. Initially, growth was observed in all cultures after overnight
incubation, although MM294 evolved in the presence of the mutator
plasmid reached higher densities in LB containing DMF at 70 and 80 g/liter (Fig. 2). Samples
(
107 cells) taken from the stationary-phase
(23 h) cultures grown with DMF at 80 g/liter were transferred to fresh
LB medium containing DMF. On this second transfer, the control strain
showed very little growth in the presence of DMF. In contrast, evolved
strain MM294 was able to grow in all media including LB containing DMF
at 80 g/liter. These results demonstrate that the selected phenotype was stable even after the cells had passed through 30 doublings in the
absence of any selection pressure.

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FIG. 2.
Growth of evolved MM294 strains in the presence of DMF.
Evolved MM294 bacteria cured of the mutator or control plasmid were
grown for 16 h in LB medium containing various concentrations of
DMF (initial culture). Subsequently, cultures obtained with DMF at 80 g/liter were used as the seed for a second set of cultures in the same
media. OD620, optical density at 620 nm.
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|
Tuning of the mutation frequency.
Plasmid pMutD5 led to a
4,000-fold increase in the mutation rate of E. coli (Table
2). Such a high mutation frequency may prove to be too high for some
applications because large numbers of mutations will accumulate in the
strains during prolonged experiments. However, we found that more
moderate mutation rates of 20- to 40-fold over the wild-type rate can
be achieved by changing the start codon of the mutD5 gene
from ATG to TTG or GTG (data not shown), both of which are known to be
less efficient in initiating protein synthesis (20).
 |
DISCUSSION |
There are many reports in the literature that describe the
generation of altered and improved strains by selection or screening. Although spontaneous mutations can lead to substantial diversity in
large populations, additional mutations were introduced in many cases
by UV radiation or chemical mutagenesis. Unfortunately, most of these
mutagenic agents damage multiple cellular components, which leads to
substantial cell killing during mutagenesis. It is well known that the
evolution of novel traits can be accelerated in mutator strains.
Mutator strains eliminate the need for chemical or physical
mutagenesis, but their application has been limited by their genetic
instability and by the need to stabilize the strains after successful
evolution. mutD5 is the strongest known mutator allele in
E. coli. It gives raise to a wide spectrum of base pair
changes and even frameshift mutations (13, 15, 21). However, strains carrying a defect in mutD are difficult to
handle due to their significant genetic instability (5).
To make them more useful for strain development, the presence of
mutD-derived mutators should be limited to the time during
selection. The finding that mutD5 produces a dominant
phenotype when present on a plasmid (1) offered a route
for the rapid introduction and removal of mutD5. The use of
a temperature-sensitive plasmid described here further simplifies the
restoration of a normal low mutation rate in an evolved cell. The data
reported here demonstrate the significant acceleration of strain
evolution in the presence of a mutator plasmid.
Although it is possible to replace the chromosomal copy of
mutD by transposon mutagenesis, the use of a mutator plasmid
provides a much simpler approach. An additional advantage offered by
mutator plasmids is the ability to control the mutation frequency of a strain. Cells carrying mutD5 on a plasmid produce two
versions of the mutD protein, which compete for binding to
DNA polymerase III. By adjusting the expression level of
mutD5 directed by the plasmid, one can control the ratio of
the functional to the nonfunctional mutD-encoded protein
concentrations in a cell.
The most important advantage of using a mutator plasmid for strain
evolution may be the reduced risk of generating spontaneous mutators.
It is well documented that under strong selection pressure, bacterial
strains can turn spontaneously into mutators by accumulating defects in
their DNA repair pathways. Such spontaneous mutators are favored under
strong selection pressure, as they have an increased chance to
accumulate beneficial mutations (10, 16). However, restoring DNA repair in such spontaneous mutators is difficult, as the
origin of any repair defect needs to be identified before it can be
removed. Strains carrying mutator plasmids are not mutation limited,
even under strong selection pressure, and consequently, mutator
phenotypes will not be enriched during strain evolution. In conclusion,
in this paper, we describe a new and efficient method for rapid strain
improvement based on in vivo mutagenesis.
 |
ACKNOWLEDGMENT |
We thank Roopa Ghirnikar for help with the preparation of the manuscript.
 |
FOOTNOTES |
*
Corresponding author. Mailing address: Genencor
International, Inc., 925 Page Mill Rd., Palo Alto, CA 94304. Phone:
(650) 846-7646. Fax: (650) 845-6509. E-mail:
vschellenberger{at}genencor.com.
Present address: Cargill Inc., Minneapolis, MN 55440.
 |
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Applied and Environmental Microbiology, August 2001, p. 3645-3649, Vol. 67, No. 8
0099-2240/01/$04.00+0 DOI: 10.1128/AEM.67.8.3645-3649.2001
Copyright © 2001, American Society for Microbiology. All rights reserved.
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