Previous Article | Next Article 
Applied and Environmental Microbiology, September 2001, p. 3964-3969, Vol. 67, No. 9
0099-2240/01/$04.00+0 DOI: 10.1128/AEM.67.9.3964-3969.2001
Copyright © 2001, American Society for Microbiology. All rights reserved.
Effect of Turbulent-Flow Pasteurization on Survival
of Mycobacterium avium subsp.
paratuberculosis Added to Raw Milk
Lindsay E.
Pearce,1,*
H. Tuan
Truong,1
Robert A.
Crawford,1
Gary F.
Yates,2
Sonia
Cavaignac,2 and
Geoffrey W.
de Lisle2
New Zealand Dairy Research Institute,
Palmerston North,1 and AgResearch,
Wallaceville,2 New Zealand
Received 19 December 2000/Accepted 27 June 2001
 |
ABSTRACT |
A pilot-scale pasteurizer operating under validated turbulent flow
(Reynolds number, 11,050) was used to study the heat sensitivity of
Mycobacterium avium subsp.
paratuberculosis added to raw milk. The ATCC 19698 type
strain, ATCC 43015 (Linda, human isolate), and three bovine isolates
were heated in raw whole milk for 15 s at 63, 66, 69, and 72°C
in duplicate trials. No strains survived at 72°C for 15 s; and
only one strain survived at 69°C. Means of pooled D
values (decimal reduction times) at 63 and 66°C were 15.0 ± 2.8 s (95% confidence interval) and 5.9 ± 0.7 s (95%
confidence interval), respectively. The mean extrapolated
D72°C was <2.03 s. This was equivalent to
a >7 log10 kill at 72°C for 15 s (95% confidence
interval). The mean Z value (degrees required for the decimal reduction time to traverse one log cycle) was 8.6°C. These five strains showed similar survival whether recovery was on Herrold's egg yolk medium containing mycobactin or by a radiometric culture method (BACTEC). Milk was inoculated with fresh fecal material from a
high-level fecal shedder with clinical Johne's disease. After heating
at 72°C for 15 s, the minimum M. avium subsp.
paratuberculosis kill was >4 log10.
Properly maintained and operated equipment should ensure the absence of
viable M. avium subsp. paratuberculosis in retail milk and other pasteurized dairy products. An additional safeguard is the widespread commercial practice of pasteurizing 1.5 to
2° above 72°C.
 |
INTRODUCTION |
Mycobacterium avium
subsp. paratuberculosis is the cause of Johne's disease, a
chronic bowel disease of dairy cows and other ruminants that has a
worldwide distribution. It has been suggested that this bacterium may
also play a role in the etiology of Crohn's disease in humans (for a
review, see reference 1). Under normal milking conditions,
bulk raw milk from an infected herd will probably be contaminated with
M. avium subsp. paratuberculosis. A major source
is from fecal contamination of the udder. Animals with clinical
Johne's disease excrete M. avium subsp.
paratuberculosis at varying levels in their feces. Levels as
high as 108 CFU/g have been reported
(3). Direct excretion in the milk is likely to be less
significant than fecal contamination. Aseptically removed milk from
clinically affected cows may have low levels of M. avium
subsp. paratuberculosis. Up to 8 CFU/50 ml have been reported, but only a proportion of the milk from clinically affected cows yielded positive cultures (27, 29, 30). Some
asymptomatic animals can also shed M. avium subsp.
paratuberculosis in their milk (29). The likely
raw milk contamination level is not known with any certainty, with
estimates ranging from <1 CFU/ml (11, 23), through over
250 CFU/ml (22), to more than 104
CFU/ml (8).
In 1993, Chiodini and Hermon-Taylor first reported the survival of
M. avium subsp. paratuberculosis in laboratory
experiments designed to simulate pasteurization at both 63°C for 30 min and 71.7°C for 15 s (2). Since then, six
additional groups have published the results of heat inactivation
studies on this bacterium (8, 12, 21, 26, 28; J. Keswani
and J. F. Frank, Abstr. 96th Gen. Meet. Am. Soc. Microbiol. 1996, abstr. P-89, p. 384, 1996). All these groups wished to reproduce as
closely as possible the essential features of the pasteurization
process. However, the methodology chosen and the equipment available
varied between laboratories. Heating in test tubes (2),
vials (28), capillaries (Keswani and Frank, Abstr. 96th
Gen. Meet. Am. Soc. Microbiol. 1996), laboratory-scale pasteurizers
(8, 26), and pilot-scale pasteurizers (12)
was performed. It is therefore not surprising that the results obtained
showed marked variations. For example, the log10
kills recorded or predicted for cultures of the type strain ATCC 19698 at 71.7°C covered every decade from <1 log10 (28) to >6 log10 (26).
Some of the groups studying the heat inactivation of M. avium subsp. paratuberculosis have discussed turbulent
flow as an important feature of commercial pasteurization (see
references 7, 12, and 26). The Reynolds
number (Re) describes the type of flow. This parameter can be derived
from the flow velocity, tube diameter, fluid viscosity, and fluid
density. The Re indicates whether flow in a pipe is laminar (Re < 2,000) or turbulent (Re > 3,000) (15). When the milk
flow in a holding tube is turbulent, the fastest flowing particle
travels 1.1 times faster than the average particle. By contrast, with
laminar flow the fastest flowing particle travels twice as fast as the
average particle. Because the rate of heat inactivation of bacteria
increases exponentially with time, the difference between these two
types of flow during pasteurization can represent a difference of many
orders of magnitude in inactivation. This distinction between different
flow types is universally recognized in the regulations governing
commercial high-temperature short-time (HTST) or continuous-flow
pasteurization. In particular, "the holding tube must be such that
the fastest flowing particle . . . will not traverse the holding tube
in less than the required holding time" (31). A direct
measure of the relation of the velocity of the fastest particle
to the mean particle can be obtained by determining the residence time
distribution (RTD). This technique measures the conductivity
distribution of injected NaCl and can provide an independent validation
of the type of flow.
The present work is the first report of the heat inactivation of
M. avium subsp. paratuberculosis under validated
conditions of turbulent flow using an experimental design that allowed
kinetic data to be obtained. As both milk fat and clumping might favor the survival of the bacteria, the worst case scenario of nonhomogenized whole milk was used. Bacteria present in fecal samples from a cow with
clinical Johne's disease were used in some portions of the study.
 |
MATERIALS AND METHODS |
Bacterial strains.
M. avium. subsp.
paratuberculosis ATCC 19698 (type strain), ATCC 43015 (Linda, human isolate), and strains A, B, C, and D isolated from New
Zealand cattle were used for the kinetics experiments. Strains A, B, C,
and D were used in the preliminary experiments. The two ATCC strains
had been passaged less than five times since they were obtained from
the culture collection. The New Zealand bovine isolates had also been
passaged less than five times. Strains were characterized by Southern
blotting using procedures described previously (4).
Preparation of cultures for spiking milk.
Cultures for
testing were inoculated into Middlebrook 7H9 broth (Difco, Detroit,
Mich.) supplemented with 10% (vol/vol) albumin dextrose complex (ADC;
Difco), 0.41% pyruvate, 0.05% Tween 80 (Sigma, St. Louis, Mo.), and
0.0002% (wt/vol) mycobactin J (Allied Monitor, Inc., Fayette, Mo.).
Cultures were grown on a roller apparatus for up to 44 days at 37°C.
Growth was monitored by measuring culture absorbance
(A525). Cultures were checked for
purity and for acid-fast bacilli typical of M. avium subsp.
paratuberculosis by the Ziehl-Neelsen stain. Cultures were
centrifuged (3,500 × g) for 20 min at 5°C,
reconstituted in 100 ml of sterile phosphate-buffered saline (PBS; 0.02 M, pH 6.8) and homogenized in a sonicating water bath for 2 min to
reduce the degree of clumping. Sonicated culture (45 ml) was added to
120 liters of milk. Counts of each strain were determined following
inoculation of appropriate dilutions onto triplicate slopes of
Herrold's egg yolk medium supplemented with 2 µg of mycobactin J/g,
50 µg of amphotericin B/g, 200 U of polymyxin B/g, 100 µg of
carbenicillin/g, and 7.5 µg of trimethoprim/g (HEYMM)
(19). Slopes were incubated at 37°C.
Fecal samples.
Fecal samples from cows with clinical
Johne's disease were examined microscopically for clumps of acid-fast
bacteria. Using these data, a cow with samples showing numerous clumps
was selected. A further sample was then removed from the bowel and held
chilled for no more than 24 h before use in the pasteurization
trial. Feces (25 g) were mixed with 100 ml of milk and shaken
vigorously for 15 min. This suspension was added to 120 liters of milk
and thoroughly mixed.
Pilot-scale milk pasteurizer.
The pilot-scale
indirect-heating milk pasteurizer comprised two 50-liter balance tanks
with in-line filters (500 µm), a variable- speed feed pump, plate
heat exchangers (PHEs) for heating and cooling, a tubular holding
section, and instrumentation. A positive-displacement, nonpulsating
feed pump (Mono SLF 5022105/C; Sydney, Australia) was used. The flow
rate was adjusted by altering the pump motor speed. The milk flow rate
(maximum capacity, 200 kg/h) was continuously measured by a calibrated
mass flow meter (model D-SA220F; Micro Motion Meters, Boulder, Colo.)
installed between the feed pump and the PHE. Milk was indirectly heated
using a two-pass, countercurrent PHE (model U2-41-R-SS; APV, Kolding,
Denmark) having a heat transfer area of 0.7 m3 and a hold-up volume of 1 liter. The maximum temperature difference between the whole milk and the hot water was 1°C. The PHE was heated
by recirculated hot water that was maintained at the required temperature by injected steam. Steam condensate was continuously removed from the recirculated hot water loop and discarded via a
pressure relief valve. The temperature of the milk leaving the holding
tube (i.e., the pasteurizing temperature) was maintained at the
required level by automatically controlling the temperature of the
recirculated hot water. The temperatures away from the PHE and away
from the holding tube and the temperature of the hot water entering the
PHE were continuously measured with platinum resistance thermometers
with transmitters (PT 100, three-wire class A; Servotech, Auckland, New
Zealand) and captured by data-logging equipment. Temperature probes
were calibrated according to the international temperature scale ITS-90
(24). The precision of the platinum resistance thermometer
was ±0.1°C. After heating for the required time and at the required
temperature, chilled water at 6°C was used to cool the milk to 26°C
in a single-pass, countercurrent PHE (APV, model T4RV) with a hold-up
volume of 0.5 liter.
Holding tube.
The holding tube was an insulated section of
304 stainless steel tube, internal diameter (ID) 7.7 mm. The tube
assembly was 11.7 m long, giving a holding time of 16.5 s
(average particle) and 15 s (fastest particle) for whole milk
pasteurized at 74°C and a flow rate of 120 liters/h. These conditions
were calculated to give turbulent milk flow (Re, >11,000).
Pilot plant cleaning.
The pasteurizer equipment was cleaned
in place before and after each experiment and as required. The plant
was rinsed with cold water, circulated with 1% (wt/vol) NaOH (75°C,
30 min), and rinsed with warm soft water (75°C, 15 min). Nitric acid
(0.7% [wt/vol], 70°C) was then circulated for 15 min at the
maximum pump rate of 200 kg/h. The pasteurizer was then sterilized by recirculating 90°C hot water for 5 min before each trial.
Determination of the RTD in the holding tube.
The RTD was
determined by injecting whole milk at 74°C at a flow rate of 120 liter/h with a small volume of 20% NaCl just prior to the 7.7-mm (ID)
holding tube. The plant was allowed to reach steady state for 15 min
before RTD measurement began. The electrically conductive tracer was
injected (0.3 ml/stroke) according to a pseudorandom binary sequence by
a solenoid-driven diaphragm pump (Gamma/4 1002; Prominent Fluid
Controls, Ashby-de-la-Zouch, United Kingdom) triggered by a computer
output signal. A static mixer was placed immediately after the injector
to ensure good mixing between the NaCl and the milk. A second static
mixer was placed immediately after the holding tube. Successive small
samples of the output flow were quantitatively analyzed for the tracer at 1-s intervals by an in-line conductivity cell using a
cross-correlation technique (13, 14). The conductivity
signal was recorded as a computer file for further analysis. Runs were
for 5 min to enable sufficient data to be collected for RTD calculations.
Pilot plant operation in pasteurization trials.
Raw whole
milk (4.26% fat, 3.4% protein) was used in the trials. For
microbiological safety reasons the trials were carried out in the milk
reception (noncritical hygiene) area of the New Zealand Dairy Research
Institute dairy processing facilities. Prior to each trial, 120 liters
of raw milk was pumped to a holding vat for control sampling and
culture addition. The inoculated milk was then pumped to one of the
pasteurizer balance tanks. Excess milk was held in sterilized milk
cans. The pasteurizer was initially set at the highest temperature
(72°C) by adjusting the hot water temperature as described above.
After passing through the holding tube, the milk was cooled to 26°C
and aseptically sampled after at least 1 min of equilibration at the
set pasteurization temperature. The milk was pumped though the
pasteurizer without interruption while the rate of steam injection was
reduced and the plant was equilibrated at the next (lower) set temperature.
Preparation of milk for analysis.
For each strain at each
temperature, one 50-ml milk sample was collected, and after being held
on ice (generally up to 2 h) the sample was centrifuged at
7,000 × g for 10 min at 5°C. The supernatant and the
cream layer were discarded and the pellet was treated with 1%
cetylpyridinium chloride to inactivate extraneous microorganisms. The
pellet was resuspended by vortexing. The tube was decontaminated at
room temperature for 50 min, centrifuged at 7,000 × g
for 10 min at 15°C, and the supernatant was discarded. The pellet was
resuspended in 0.75 ml of PBS.
Enumeration methods.
Appropriate dilutions (0.1 ml) of
decontaminated sample were inoculated onto each of three slopes of
HEYMM. The slopes were incubated for 20 weeks at 37°C. The remaining
material (0.45 ml) was also evaluated for viable M. avium
subsp. paratuberculosis organisms by the BACTEC radiometric
culture method. BACTEC vials (Becton Dickinson Microbiologic Systems,
Sparks, Md.) were each supplemented with 0.1 ml of PANTA plus (Becton
Dickinson), 1.0 ml of fresh egg yolk, and 8 µg of mycobactin J.
Confirmation of culture identity and relationships.
Acid-fast staining, mycobactin dependence, and the presence of
IS900 were the criteria used to identify organisms as
M. avium subsp. paratuberculosis. Mycobactin
dependence was determined by subculturing onto HEYMM or
non-mycobactin-supplemented Lowenstein-Jensen medium. DNA for the
IS900 PCR was extracted from bacterial colonies by two
cycles of boiling and cooling. The primers used were
5'-GATCGGAACGTCGGCTGGCAGG-3' and
5'-GATCGCCTTGCTCATCGCTGCCG-3' (5), using the
conditions described by Wards et al. (32).
Data analysis.
The thermal inactivation data were analyzed
using the first-order kinetic model (16) as follows:
|
(1)
|
where t is time. k is usually calculated
by ordinary least squares from the slope of the
ln(N/N0)-versus-time plot.
However, least squares cannot be used when only two time points
(initial and final) are available. By rearranging equation 1, the
following equation is produced:
|
(2)
|
where t = 15 s. The decimal reduction time
D is found directly from k as follows in equation
3:
|
(3)
|
The relationship between D and
log10 kill is, in turn, derived directly from
equations 1 and 3, as follows:
|
(4)
|
The Z value is the degrees required for the decimal
reduction time to traverse one log cycle. Z is usually
calculated from the results obtained from inactivation by using a range
of time and temperature combinations. An Arrhenius relationship between temperature (T) and k is assumed
(16), as follows:
|
(5)
|
Under this model, the equivalent temperature-time combinations
lie in straight lines when log10 t is
plotted against temperature. These straight lines have a slope of
1/Z. Kessler (16) showed that the slope of
log10 k versus T is
approximately 1/Z over a narrow range, e.g., 60 to 80°C.
The form of equation 3 shows that the relationship between
log10 D and T will also be
linear. Hence, least squares can be used to obtain an estimate of
Z from the slope of the log10
D-versus-T graph. Least squares can simultaneously provide 95% confidence intervals for predicted D values.
These can then be used, with equation 4, to give 95% confidence
intervals for log10 kill.
 |
RESULTS |
Performance of the pasteurizer.
The temperatures of milk
exiting the holding tube in the 2 min prior to sample collection were
recorded in a typical pasteurizer run (Fig.
1). Temperature ranges were as follows:
set at 72°C, mean 72.04°C (71.94 to 72.11°C); set at 69°C, mean
69.02°C (68.91 to 69.19°C); set at 66°C, mean 66.02°C (65.94 to
66.06°C); set at 63°C, mean 63.03°C (62.96 to 63.08°C). A
schematic diagram of the RTD determination is shown in Fig.
2. RTD is normally represented by the
function E(t), which can be normalized so that
the area under the curve is unity (17). From Fig. 2, the
calculated RTD curve had a mean residence time of 16.2 s, a
minimum residence time of 15 s, and a variance
(
2) of 0.629. The fastest particle thus
traveled 8% faster than the mean, a value within the theoretical 10%
for fully turbulent flow (Re, 11,050). The dilution effect of the
injection of NaCl (1 liter/h) into the milk flow rate (120 liters/h)
had no significant effect on the RTD.

View larger version (13K):
[in this window]
[in a new window]
|
FIG. 1.
Temperature control during a continuous pasteurizer run
of whole milk spiked with M. avium subsp.
paratuberculosis. Samples for enumeration were taken
after the temperature had equilibrated for at least 1 min at each
selected temperature.
|
|

View larger version (15K):
[in this window]
[in a new window]
|
FIG. 2.
RTD E(t) of whole milk at
74°C after pumping at 120 liters/h through a 15 s holding tube
(ID, 7.7 mm; Re, 11,050).
|
|
Preliminary experiments.
Because of the wide variations in
published heat inactivation data, a preliminary set of investigations
was carried out to establish cleaning and sterilization protocols for
the pasteurization plant and to determine over what range of
temperatures spiked milk samples should be examined in order to obtain
kinetic data. As part of the preliminary experiments, feces from a cow
selected as a high-level shedder of acid-fast bacteria (enumerated at
1.3 × 107 CFU/g) were spiked into the raw whole milk
used in pasteurization trials at 3.25 × 103
CFU/ml. Duplicate runs were carried out at 72, 74, and 76°C and 50-ml
samples were processed and plated on HEYMM slopes. No survivors were
detected at any temperature, in either run, indicating a >4
log10 kill. Raw milk controls, tested before
culture addition or heating, were always negative.
Survival after heating.
Prior to pasteurization, the level of
M. avium subsp. paratuberculosis in milk samples
spiked with cultures ranged from 0.7 × 103
to 16 × 103 CFU/ml. M. avium
subsp. paratuberculosis ATCC 19698, ATCC 43015, and bovine
strains A, B, and D were heated in raw whole milk for 15 s at 72, 69, 66, and 63°C. Each strain and temperature combination was
repeated on a subsequent day. No strains survived at 72°C for 15 s. Only one strain had survivors at 69°C for 15 s. Small numbers
(1.5 CFU/ml) of ATCC 43015 were isolated from milk treated at this
temperature in one of the two trials. Duplicate heat inactivation experiments were also carried out with milk spiked (20 to 32 CFU/ml) with feces from a cow that was a moderate-level shedder. In one of the
two trials, M. avium subsp. paratuberculosis was
isolated (0.4 CFU/ml) after 69°C for 15 s.
The data were analyzed according to the formulas derived above.
Temperature inactivation can be expressed as the relationship
between
log
k and temperature (Fig.
3)
or in terms of log kill
and temperature (Fig.
4). The data from the two runs at the
same
temperature were pooled, as the variation between individual
strains
was not significantly different from the variation between
replicated
runs with the same strain (
P = 0.504).
D values were derived (Table
1). Means of the pooled
D
values at 63 and 66°C were 15.0 ± 2.8
s (95% confidence
interval) and 5.9 ± 0.7 s (95% confidence interval),
respectively. The mean extrapolated
D72°C was <2.03 s. This
was
equivalent to a >7 log
10 kill at 72°C for
15 s (95% confidence
interval). The mean
Z value was
8.6°C.

View larger version (15K):
[in this window]
[in a new window]
|
FIG. 3.
Heat inactivation of M. avium subsp.
paratuberculosis. A log10 k
plot of strains ATCC 19698, Linda, A, B, and D at 63, 66, 69, and
72°C is shown. Data are from duplicated runs at 63 and 66°C (10 data points each) and at 69°C (1 data point). The absence of data
points at 69 and 72°C indicates no survivors.
|
|

View larger version (14K):
[in this window]
[in a new window]
|
FIG. 4.
Heat inactivation of M. avium subsp.
paratuberculosis. A log10 kill plot of
strains ATCC 19698, Linda, A, B, and D, each pasteurized at 63, 66, 69, and 72°C for 15 s, is shown. Data are the same as for Fig. 3.
The absence of data points at 69 and 72°C indicates that the kill
exceeded the >4 log10 to 5 log10 detection
limit. Solid line, mean kill; dashed lines, upper and lower 95%
confidence intervals.
|
|
 |
DISCUSSION |
The present study was planned to reproduce as closely as possible
the pasteurization conditions used in commercial dairy plants. For this
reason, raw milk was used and turbulent flow conditions were achieved
and validated in a pilot plant pasteurizer processing 120 liters/h.
Although the most obvious difference between batch and commercial HTST
pasteurization is turbulent flow, other factors are likely to be
involved. These include shear forces and other physical stresses
(25). A full clean-in-place (CIP) sterilization between
runs proved effective in preventing cross-contamination between runs.
Bacterial D values are traditionally determined from the
best-fit line when the log10 of survivors at a
given temperature is plotted against the exposure time. D
values derived at different temperatures can then be used to calculate
the Z value. If exposure times had been used as a variable
in the determination of D values in the present study, then
the full CIP sterilization adopted procedure would have been necessary
each time the holding tube was changed. The time taken for this full
sterilization cycle would have meant an excess of 90 min between taking
samples for two points on a single D curve. It would thus
have taken many weeks to test multiple strains at multiple
temperatures. Under these conditions, there would have been variations
in the raw whole milk used as the heating medium and in the preparation
conditions for the inoculum. The alternative option of varying the
holding times by changing the pumping rate was not adopted, as this
would have varied the Reynolds number.
An examination of the equations governing the derivation of
D and Z values suggested the novel approach of
generating these values from survival data at different temperatures
without the necessity of varying the exposure time. Single batches of
seeded raw milk could then be processed in continuous uninterrupted
flows, with temperatures being adjusted stepwise from the highest to the lowest value. In this manner, the experimental work could be
accomplished more rapidly and the pasteurization trials were able to
include as many features of normal commercial operation as was practical.
A number of different microbiological factors might affect the outcome
of experiments investigating the thermal resistance of M. avium subsp. paratuberculosis. Initial studies by
Chiodini and Hermon-Taylor (2) suggested that strains of
M. avium subsp. paratuberculosis isolated from
Crohn's disease patients were more heat resistant than those isolated
from cattle. In our experiments no major difference in the heat
resistance was observed in the different strains that were examined,
including an isolate from a Crohn's disease patient. This result was
not surprising given that Southern blotting revealed that their
restriction fragment polymorphisms were identical when hybridized to an
IS900 probe. This has been shown to be a sensitive method
for distinguishing between different strains of M. avium
subsp. paratuberculosis (4). The thermal
resistance of M. avium subsp. paratuberculosis in
feces appeared to be similar to that of laboratory cultures. We were
unable to obtain a high-level shedder, to follow up on the preliminary
experiments and obtain good kinetic data. The moderate-level fecal
shedder that was used gave milk inoculated with 18- to 300-fold-lower
CFU of M. avium subsp. paratuberculosis than was
the case with laboratory-grown cultures. In one of the replicated
trials, very low survival was found at 69°C for 15 s. Further
experiments will be needed to examine whether this level of survival is significant.
One of the characteristics of M. avium subsp.
paratuberculosis is its propensity to form clumps, which
undoubtedly causes difficulties in counting this organism accurately.
It is possible that the degree of clumping of M. avium
subsp. paratuberculosis may also affect its thermal
resistance. Although there has been criticism that declumping methods
may affect thermal resistance, Sung and Collins (28) found
no difference in the viability between mildly sonicated and unsonicated
cultures of M. avium subsp. paratuberculosis. Other possible factors that may affect the results of thermal resistance studies are the culture procedure, including the use of low
levels of decontaminants, the incorporation of antibiotics in culture
media, and the use of low levels of sonication. With the commercially
produced raw milk used in our experiments and with heating as low as
63°C for 15 s, the prevention of culture overgrowth had been
shown to require the use of some decontamination in addition to
antibiotics. We cannot exclude the possibility that this treatment
adversely affected recovery. The necessity of using decontamination is
thus a point of difference between our study and the laboratory studies
cited earlier (8, 21, 26, 28; Keswani and Frank, Abstr.
96th Gen. Meet. Am. Soc. Microbiol. 1996). These studies, with one
exception (28), also omitted the use of antibiotics. The
decontamination procedure used in the present study, however, was very
mild compared with the double-incubation procedure recommended for
culturing fecal samples for M. avium subsp.
paratuberculosis (33). It was also less
stringent than procedures that have been used in some studies for
culturing M. avium subsp. paratuberculosis from
nonheated raw milk (for a review, see reference 10).
Although there have been claims that radiometric liquid culture
procedures are more sensitive than standard culture procedures (9), no difference in sensitivity between the two methods
was observed in this study.
Mycobacteria obtained directly from lesions have been claimed to be
less heat resistant than the same strain grown in vitro (20). It is thus possible that the M. avium
subsp. paratuberculosis organisms excreted by infected cows
differ in this or some other relevant feature(s) from
laboratory-maintained and -grown cultures. When fresh fecal material
was seeded directly into the milk before heating, the >4
log10 kill achieved at 72°C for 15 s was
consistent with that found for the five laboratory strains. Several
papers have highlighted the desirability of determining whether there are significant differences in the rates of destruction between the two
types of culture origin (7, 11, 23). A definitive answer
will require data suitable for kinetic analysis.
A major characteristic of commercial pasteurization is turbulent flow.
In practice, if the flow cannot be demonstrated as turbulent, then
regulatory authorities normally require a holding time of twice that of
the average particle. The pilot plant used in this work met both the
theoretical and experimental criteria for turbulent flow. The residence
time of the fastest particle in each instance was <10% shorter than
the mean time. The holding tube had been constructed 10% longer than
calculated for the mean flow to take this factor into account. That is,
there was an assurance that every particle would receive at least
15 s of heating at the set temperature.
The mean extrapolated D72°C for the
five strains of M. avium subsp. paratuberculosis
examined was <2.03 s, representing >7 log10
kill at the 95% confidence interval. This figure is at the upper limit
of those previously reported for this bacterium. The huge range of
experimental conditions that have been used in previous heat
inactivation studies make further comparisons unlikely to be helpful.
Considering the public health significance of pasteurization, there are
surprisingly few published data on the survival of any bacterium under
validated conditions of turbulent flow. One such paper has been
published recently from a laboratory with extensive experience in
characterizing pasteurization conditions (25). Using data
obtained with a pilot-scale HTST pasteurizer under commercial
conditions of turbulent flow, Piyasena et al. (25)
predicted at least an 11 log10 kill (95%
confidence interval) of Listeria monocytogenes at 72°C for
15 s. This is in marked contrast to the approximately 5 log10 kill predicted by Mackey and Bratchell
(18) from a 1989 analysis of all the published heat
inactivation data for L. monocytogenes at the same
temperature. There is a further important factor that must be included
when deriving the actual microbial kill during commercial
pasteurization. The pasteurizer operating temperature is always set 1 to 2°C above the pasteurization standard, in order to guarantee the
absolute regulatory requirement that the pasteurization temperature
never falls below the 72°C minimum. In New Zealand, the set
temperature is generally 73.5 to 74°C. A similar situation has been
described in Canada (6).
The final concentration of a viable bacterial species in milk after
pasteurization is determined by the initial concentration of that
organism in the milk and the decimal reduction resulting from
pasteurization. The initial concentration of M. avium subsp. paratuberculosis in milk is in turn predominantly based on
the extent to which the milk is contaminated with fecal material. The
contribution of mycobacteria that are secreted directly into the udder
is likely to be minor. None of these factors is known with any
precision. It is possible that there will be large fluctuations in the
number of M. avium subsp. paratuberculosis in the
milk from any one infected farm, simply because of the random nature of
milk contamination during milking. Population spikes resulting from
these fluctuations will in turn tend to be damped down when the milk is
bulked in the holding silos at the processing site. If a midpoint in
the earlier discussed estimates (e.g., 100 CFU/ml) is taken as a
maximum silo level, the major contribution is likely to be from fecal
contamination. If pasteurization then imposes a minimum 7 log10 reduction, then viable M. avium
subsp. paratuberculosis organisms will be absent in 100 liters.
Pasteurization has traditionally been carried out at either 63°C for
30 min or 72°C for 15 s. These two sets of conditions do not
necessarily give the same level of heat inactivation for a given
bacterial population. The relative destructive effect of these two
conditions depends on the Z value of the bacterium concerned. If Z is >4.3°C, then there is greater
destruction at the lower temperature. The mean Z value of
8.6°C for the strains used in this work thus indicates that the kill
at 63°C for 30 min can be expected to significantly exceed that at
72°C for 15 s.
It has been suggested that viable M. avium subsp.
paratuberculosis is present in commercial pasteurized milk
sold in retail markets in the United Kingdom (22). Pending
publication of the results of a more comprehensive study, the following
general observations can be made. Bacteria isolated from pasteurized
milk can have several possible origins. In the first instance, it is
essential to establish (by temperature recording) whether the correct
pasteurizing temperature was reached and maintained for the milk
concerned. Then, leaks that could allow contamination of the
pasteurized stream by raw milk must be excluded. A reliable test for
alkaline phosphatase can exclude gross, but not low level
(<0.1%), contamination. There are other potential sources of
postpasteurization contamination, such as at the filling station. These
factors must also be considered when examining commercially pasteurized
milk for the presence of viable bacteria.
The results described above demonstrate that, in properly pasteurized
commercial milk or in dairy products made from such milk, viable
M. avium subsp. paratuberculosis microorganisms
are highly unlikely to be present.
 |
ACKNOWLEDGMENTS |
We thank Shane Harvey and Ian Milner for their technical
assistance, Hugh Bentall for obtaining the clinical samples, and our
colleagues for helpful criticism of the manuscript.
 |
FOOTNOTES |
*
Corresponding author. Mailing address: Private Bag
11029, Palmerston North, New Zealand. Phone: 64-6-350-4649. Fax:
64-6-356-1476. E-mail: lindsay.pearce{at}nzdri.org.nz.
 |
REFERENCES |
| 1.
|
Chiodini, R. J.
1989.
Crohn's disease and the mycobacterioses: a review and comparison of two disease entities.
Clin. Microbiol. Rev.
2:90-117[Abstract/Free Full Text].
|
| 2.
|
Chiodini, R. J., and J. Hermon-Taylor.
1993.
The thermal resistance of Mycobacterium paratuberculosis in raw milk under conditions simulating pasteurisation.
J. Vet. Diagn. Investig.
5:629-631[Free Full Text].
|
| 3.
|
Chiodini, R. J.,
H. J. Van Kruiningen, and R. S. Mekal.
1984.
Ruminant paratuberculosis (Johne's disease): the current status and future prospects.
Cornell Vet.
74:218-262[Medline].
|
| 4.
|
Collins, D. M.,
D. M. Gabric, and G. W. de Lisle.
1990.
Identification of two groups of Mycobacterium paratuberculosis strains by restriction endonuclease analysis and DNA hybridization.
J. Clin. Microbiol.
28:1591-1596[Abstract/Free Full Text].
|
| 5.
|
Collins, D. M.,
D. M. Stephens, and G. W. de Lisle.
1993.
Comparison of polymerase chain reaction tests and faecal culture for detecting Mycobacterium paratuberculosis in bovine faeces.
Vet. Microbiol.
36:289-299[CrossRef][Medline].
|
| 6.
|
Farber, J. M.,
G. W. Sanders,
J. I. Speirs,
J.-Y. D'Aoust,
D. B. Emmons, and R. McKellar.
1988.
Thermal resistance of Listeria monocytogenes in inoculated and naturally contaminated raw milk.
Int. J. Food Microbiol.
7:277-286[CrossRef][Medline].
|
| 7.
|
Grant, I. R.
1998.
Does Mycobacterium paratuberculosis survive current pasteurization conditions?
Appl. Environ. Microbiol.
64:2760-2761[Free Full Text].
|
| 8.
|
Grant, I. R.,
H. J. Ball,
S. D. Neill, and M. T. Rowe.
1996.
Inactivation of Mycobacterium paratuberculosis in cows' milk at pasteurization temperatures.
Appl. Environ. Microbiol.
62:631-636[Abstract].
|
| 9.
|
Grant, I. R.,
H. J. Ball, and M. T. Rowe.
1998.
Effect of high-temperature, short-time (HTST) pasteurization on milk containing low numbers of Mycobacterium paratuberculosis.
Lett. Appl. Microbiol.
26:166-170[CrossRef][Medline].
|
| 10.
|
Grant, I. R., and M. T. Rowe.
2001.
Methods of detection and enumeration of viable Mycobacterium paratuberculosis from milk and milk products.
Bull. Int. Dairy Fed. (Brussels)
362:41-52.
|
| 11.
|
Hammer, P., and K. Knappstein.
1998.
Mycobacterium paratuberculosis als Zoonoseerreger.
Kiel. Milchwirtsch. Forschungsber.
50:235-247.
|
| 12.
|
Hope, A. F.,
P. A. Tulk, and R. J. Condron.
1997.
Pasteurization of Mycobacterium paratuberculosis in whole milk, p. 377-382.
In
R. J. Chiodini, M. E. Hines II, and M. T. Collins (ed.), Proceedings of the Fifth International Colloquium on Paratuberculosis. International Association for Paratuberculosis, Rehoboth, Mass.
|
| 13.
|
Isermann, R.,
U. Baur,
W. Bamberger,
P. Kneppo, and H. Siebert.
1974.
Comparison of six on-line identification and parameter estimation methods.
Automatica
10:81-103.
|
| 14.
|
Janssen, P. W. M.
1994.
Measurement of residence time distribution of processing plant using cross correlation technique.
J. Food Eng.
21:215-223[CrossRef].
|
| 15.
|
Kessler, H. G.
1981.
Principles of flow mechanics and residence time distributions in pipe systems, p. 8-27.
In
H. G. Kessler (ed.), Food engineering and dairy technology. Verlag A. Kessler, Freising, Germany.
|
| 16.
|
Kessler, H. G.
1981.
Pasteurization-sterilization-heating methods, p. 139-207.
In
H. G. Kessler (ed.), Food engineering and dairy technology. Verlag A. Kessler, Freising, Germany.
|
| 17.
|
Levenspiel, O.
1972.
Chemical reaction engineering, 2nd ed.
John Wiley & Sons, New York, N.Y.
|
| 18.
|
Mackey, B. M., and N. Bratchell.
1989.
The heat resistance of Listeria monocytogenes.
Lett. Appl. Microbiol.
9:89-94.
|
| 19.
|
Merkal, R. S.
1971.
Diagnostic methods for the detection of paratuberculosis (Johne's disease), p. 620-623.
In
Proceedings of the 74th Annual Meeting of the U.S. Animal Health Association. U.S. Animal Health Association, Richmond, Va.
|
| 20.
|
Merkal, R. S.,
P. Sneed Lyle, and D. L. Whipple.
1981.
Heat inactivation of in vivo- and in vitro-grown mycobacteria in meat products.
Appl. Environ. Microbiol.
41:1484-1485[Abstract/Free Full Text].
|
| 21.
|
Meylan, M.,
D. M. Rings,
H. P. Shulaw,
J. J. Kowalski,
S. Beth-Nielsen, and G. F. Hoffis.
1996.
Survival of Mycobacterium paratuberculosis and preservation of immunoglobulin G in bovine colostrum under experimental conditions simulating pasteurization.
Am. J. Vet. Res.
57:1580-1585[Medline].
|
| 22.
|
Millar, D.,
J. Ford,
J. Sanderson,
S. Withey,
M. Tizard,
T. Doran, and J. Hermon-Taylor.
1996.
IS900 PCR to detect Mycobacterium paratuberculosis in retail supplies of whole pasteurized cows' milk in England and Wales.
Appl. Environ. Microbiol.
62:3446-3452[Abstract].
|
| 23.
|
Nauta, M. J., and J. W. B. van der Giessen.
1998.
Human exposure to Mycobacterium paratuberculosis via pasteurised milk: a modelling approach.
Vet. Rec.
143:293-296[Abstract/Free Full Text].
|
| 24.
|
Nicholas, J. V., and D. R. White.
1994.
Traceable temperatures, 2nd ed.
John Wiley & Sons, New York, N.Y.
|
| 25.
|
Piyasena, P.,
S. Liou, and R. C. McKellar.
1998.
Predictive modelling of inactivation of Listeria spp. in bovine milk during high-temperature short-time pasteurisation.
Int. J. Food Microbiol.
39:167-173[CrossRef][Medline].
|
| 26.
|
Stabel, J. R.,
E. M. Steadham, and C. A. Bolin.
1997.
Heat inactivation of Mycobacterium paratuberculosis in raw milk: are current pasteurization conditions effective?
Appl. Environ. Microbiol.
63:4975-4977[Abstract].
|
| 27.
|
Streeter, R. N.,
G. F. Hoffsis,
S. Bech-Nielson,
W. P. Shulaw, and D. M. Rings.
1995.
Isolation of Mycobacterium paratuberculosis from colostrum and milk of subclinically infected cows.
Am. J. Vet. Res.
56:1322-1324[Medline].
|
| 28.
|
Sung, N., and M. T. Collins.
1998.
Thermal tolerance of Mycobacterium paratuberculosis.
Appl. Environ. Microbiol.
64:999-1005[Abstract/Free Full Text].
|
| 29.
|
Sweeney, R. W.,
R. H. Whitlock, and A. E. Rosenberger.
1992.
Mycobacterium paratuberculosis cultured from milk and supramammary lymph nodes of infected asymptomatic cows.
J. Clin. Microbiol.
30:166-171[Abstract/Free Full Text].
|
| 30.
|
Taylor, T. K.,
C. R. Wilks, and D. S. McQueen.
1981.
Isolation of Mycobacterium paratuberculosis from the milk of a cow with Johne's disease.
Vet. Rec.
109:532-533[Medline].
|
| 31.
|
U.S. Department of Health and Human Services.
1995.
Grade "A" pasteurized milk ordinance, p. 99.
U.S. Department of Health and Human Services, Public Health Service, Food and Drug Administration, Washington, D.C.
|
| 32.
|
Wards, B. J.,
D. M. Collins, and G. W. de Lisle.
1995.
Detection of Mycobacterium bovis in tissues by polymerase chain reaction.
Vet. Microbiol.
43:227-240[CrossRef][Medline].
|
| 33.
|
Whitlock, R. H., and A. E. Rosenberger.
1990.
Fecal culture protocol for Mycobacterium paratuberculosis. A recommended procedure, p. 280-285.
In
Proceedings of the 94th Annual Meeting of the U.S. Animal Health Association. U.S. Animal Health Association, Richmond, Va.
|
Applied and Environmental Microbiology, September 2001, p. 3964-3969, Vol. 67, No. 9
0099-2240/01/$04.00+0 DOI: 10.1128/AEM.67.9.3964-3969.2001
Copyright © 2001, American Society for Microbiology. All rights reserved.
This article has been cited by other articles:
-
Bendall, J. G., Pearce, L. E.
(2008). Letter to the Editor: Pasteurization Temperature of Milk: A Comment on Gandy et al. (2008). J DAIRY SCI
91: 4113-4114
[Full Text]
-
Rademaker, J. L. W., Vissers, M. M. M., te Giffel, M. C.
(2007). Effective Heat Inactivation of Mycobacterium avium subsp. paratuberculosis in Raw Milk Contaminated with Naturally Infected Feces. Appl. Environ. Microbiol.
73: 4185-4190
[Abstract]
[Full Text]
-
Lopez-Pedemonte, T., Sevilla, I., Garrido, J. M., Aduriz, G., Guamis, B., Juste, R. A., Roig-Sagues, A. X.
(2006). Inactivation of Mycobacterium avium subsp. paratuberculosis in Cow's Milk by Means of High Hydrostatic Pressure at Mild Temperatures.. Appl. Environ. Microbiol.
72: 4446-4449
[Abstract]
[Full Text]
-
Goff, H. D., Griffiths, M. W.
(2006). Major advances in fresh milk and milk products: fluid milk products and frozen desserts.. J DAIRY SCI
89: 1163-1173
[Abstract]
[Full Text]
-
Grant, I. R., Williams, A. G., Rowe, M. T., Muir, D. D.
(2005). Efficacy of Various Pasteurization Time-Temperature Conditions in Combination with Homogenization on Inactivation of Mycobacterium avium subsp. paratuberculosis in Milk. Appl. Environ. Microbiol.
71: 2853-2861
[Abstract]
[Full Text]
-
McDonald, W. L., O'Riley, K. J., Schroen, C. J., Condron, R. J.
(2005). Heat Inactivation of Mycobacterium avium subsp. paratuberculosis in Milk. Appl. Environ. Microbiol.
71: 1785-1789
[Abstract]
[Full Text]
-
Donaghy, J. A., Totton, N. L., Rowe, M. T.
(2004). Persistence of Mycobacterium paratuberculosis during Manufacture and Ripening of Cheddar Cheese. Appl. Environ. Microbiol.
70: 4899-4905
[Abstract]
[Full Text]
-
Muehlherr, J. E., Zweifel, C., Corti, S., Blanco, J. E., Stephan, R.
(2003). Microbiological Quality of Raw Goat's and Ewe's Bulk-Tank Milk in Switzerland. J DAIRY SCI
86: 3849-3856
[Abstract]
[Full Text]
-
Sung, N., Collins, M. T.
(2003). Variation in Resistance of Mycobacterium paratuberculosis to Acid Environments as a Function of Culture Medium. Appl. Environ. Microbiol.
69: 6833-6840
[Abstract]
[Full Text]
-
Stabel, J. R.
(2003). Effective Methods for Postharvest Intervention in Dairy Processing. J DAIRY SCI
86: E10-15
[Abstract]
[Full Text]