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Applied and Environmental Microbiology, January 2003, p. 634-640, Vol. 69, No. 1
0099-2240/03/$08.00+0 DOI: 10.1128/AEM.69.1.634-640.2003
Copyright © 2003, American Society for Microbiology. All Rights Reserved.
Institute of Sciences of Food Production (ISPA), National Research Council (CNR), 70125 Bari, Italy
Received 11 July 2002/ Accepted 14 October 2002
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10 mg ml-1. Levels of growth inhibition of 50 to 92.4% were observed for all fungal strains after incubation for 3 days in the presence of 7.5 mg of PLA ml-1 in buffered medium at pH 4, which is a condition more similar to those in real food systems. Under these experimental conditions PLA caused an unpredictable delaying effect that was more than 2 days long for 12 strains, including some mycotoxigenic strains of Penicillium verrucosum and Penicillium citrinum and a strain of Penicillium roqueforti (the most widespread contaminant of bakery products); a growth delay of about 2 days was observed for seven other strains. The effect of pH on the inhibitory activity of PLA and the combined effects of the major organic acids produced by lactic acid bacteria isolated from sourdough bread (PLA, lactic acid, and acetic acid) were also investigated. The ability of PLA to act as a fungicide and delay the growth of a variety of fungal contaminants provides new perspectives for possibly using this natural antimicrobial compound to control fungal contaminants and extend the shelf lives of foods and/or feedstuffs. |
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Among the natural preserving systems, sourdough has long been known to improve the shelf lives of bread and bakery products. Rocken (25) observed that sourdough antifungal activity was strictly related to acetic acid production. More recently, the use of sourdough lactic acid bacteria to inhibit mold growth was studied, which led to the identification of a strain of Lactobacillus plantarum 21B whose culture filtrate showed an important antifungal activity. Phenyllactic acid (PLA) was shown to be one of the major compounds occurring in the culture, together with lactic acid and acetic acid (16). Dieleveux et al. (8) isolated PLA from a culture filtrate of Geotrichum candidum and characterized it as the main compound responsible for the anti-Listeria activity shown by the fungal culture. These authors obtained relevant inhibition of pathogen growth in an agar diffusion well assay by using DL-PLA, while D-3-PLA inhibited the growth of Listeria monocytogenes cultured in liquid medium or in ultrahigh-temperature whole milk and the growth of several strains of Staphylococcus aureus, Escherichia coli, and Aeromonas hydrophila on solid medium (6, 7). PLA has been reported to be one of the most abundant aromatic acids to which antibacterial properties have been attributed and to occur in several honeys with different geographical origins (28, 31).
In this study the antifungal activity of PLA against a variety of fungal species isolated from bakery products and flours and two ochratoxin A-producing strains isolated from cereals was evaluated. For each strain, the minimal fungicidal or inhibitory PLA concentration was determined together with the behavior at pH conditions more similar to those in real food systems with respect to the ability to inhibit and delay mold growth. The effect of PLA in combination with the main organic acids produced in culture by L. plantarum 21B was also investigated.
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Fungal cultures.
All fungal strains used in this study were isolated from bakery products, wheat flour, or cereals (Table 1). In particular, Aspergillus flavus ITEM5134 and ITEM5135, Aspergillus niger ITEM5132, Aspergillus terreus ITEM5136, Penicillium brevicompactum ITEM5140, Penicillium sp. strains ITEM5147 and ITEM5148 (species morphologically related to P. brevicompactum but not yet characterized), Penicillium chrysogenum ITEM5151 and ITEM5152, Penicillium citrinum ITEM5144, ITEM5145, and ITEM5146, Penicillium commune ITEM5150, Penicillium polonicum ITEM5142, ITEM5143, and ITEM5141, Penicillium solitum ITEM5149, and Fusarium sp. strain ITEM5153 were isolated in Apulia, Italy, identified and confirmed by different morphological procedures (14, 22, 26), and deposited in the ITEM Culture Collection of the CNR Institute of Sciences of Food Production, Bari, Italy. A. flavus FTDC3226 and A. niger FTDC3227 were obtained from the Culture Collection of the Food Technology Department, University of Lleida, Lleida, Spain; Penicillium roqueforti IBT18687 and two strains of ochratoxin A producers, Aspergillus ochraceus FR21991 and Penicillium verrucosum FR22625, were obtained from the Culture Collection of the Technical University of Denmark, Lyngby, Denmark. For some strains, a high-performance liquid chromatography analysis of culture extracts obtained by microscale extraction (27) was performed to determine the chromatographic metabolite profiles. In particular, production of citrinin was ascertained for the three strains of P. citrinum, while the three A. flavus strains did not produce aflatoxins when they were grown on the solid media yeast extract sucrose agar (26) and Czapek yeast extract agar (23).
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TABLE 1. MIC90 and MFC of fungal strains
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PLA solutions.
Preliminary experiments showed that there were not significant differences (P > 0.05) in the inhibitory activities against A. niger FTDC3227 between the racemic and D and L isomers of PLA at a concentration of 20 mg ml-1; therefore, DL-ß-PLA was used in all experiments.
(i) MIC and MFC evaluation.
To determine the 90% MIC (MIC90) and the minimal fungicidal concentration (MFC), a PLA stock solution (pH 2.6) containing 20 mg of PLA ml-1 in wheat flour hydrolysate (WFH) broth (11) was serially diluted to obtain concentrations of 15, 10, 7.5, 5, 3.75, 2.5, and 1.87 mg ml-1, and the preparations were filter sterilized. A WFH solution was used as a control.
(ii) Influence of pH on PLA activity.
In order to test PLA at pH values closer to those in real food systems, the influence of pH on PLA activity was assayed by using A. niger FTDC3227. pH values of 2.6, 4.0, 4.5, 5.0, and 5.5 were obtained by dissolving PLA (20 mg ml-1) in WFH diluted 1:1 (vol/vol) with water and phosphate buffer containing 0.18, 0.22, 0.25, and 0.3 mol of KH2PO4-K2HPO4 liter-1, respectively. WFH diluted 1:1 with water was used as a control solution.
(iii) Antifungal activity of PLA at pH 4.
Antifungal activity at pH 4 was evaluated by using all of the fungal strains and PLA solutions containing 20, 15, 10, 7.5, 5, and 3.75 mg of PLA ml-1 in WFH diluted 1:1 (vol/vol) with phosphate buffer at different concentrations (0.18, 0.12, 0.08, 0.06, 0.04, and 0.03 mol of KH2PO4-K2HPO4 liter-1, respectively). WFH diluted 1:1 with water was used as a control solution.
(iv) Inhibitory effect of PLA in the presence of other organic acids.
PLA was also tested at a concentration of 5 mg ml-1 and pH 4 in the presence of lactic and/or acetic acid at the concentrations found in the culture filtrate of L. plantarum 21B (16) (0.79 and 0.017 mg ml-1, respectively) and at the following higher concentrations: 7.9 and 15.8 mg of lactic acid ml-1; 0.17, 0.34, and 0.67 mg of acetic acid ml-1; and 15.8 mg of lactic acid ml-1 and 0.67 mg of acetic acid ml-1.
Microdilution tests.
Microdilution tests were performed with sterile, disposable, multiwell microdilution plates (96 wells; IWAKI; Scitech Div., Asashi Techno Glass, Tokyo, Japan). Test solutions were dispensed into the wells in 190-µl portions inoculated with 10 µl of a conidial suspension containing about 5 x 104 conidia. Inoculated wells were prepared in quintuplicate, and blanks were prepared in triplicate. All microdilution plates were incubated in a humid chamber at 26°C for 120 h. Fungal growth was observed with a reverse microscope and was measured by determining the optical density at 580 nm every 24 h with a spectrophotometer (Labsystem Multiskan MS, version 3.0, type 352). In each experiment, an uninoculated control (WFH containing antifungal compounds) and an untreated inoculated control were included. The MIC90 was defined as the lowest concentration of PLA that resulted in at least a 90% reduction in growth, as measured by optical density, compared to the growth of an untreated control after 72 h of incubation at 26°C. To quantify the MFC, plate counts of the fungi were determined on PDA by using 10-µl portions from wells containing PLA concentrations higher than the MIC90, the PLA concentration equal to the MIC90, and the PLA concentration that was just below the MIC90. The MFC was defined as the lowest concentration in which no conidial germination was observed after 72 h of incubation at 26°C. Triplicate determinations were performed.
Data analysis.
Optical density measurements recorded every 24 h from zero time to 120 h were used to generate growth curves for each fungal strain. The Gompertz model was used as a mathematical means of fitting growth curves to estimate microbial growth kinetics (2). Three points (optical densities at 72, 96, and 120 h) of the control growth curve were used to calculate with the Gompertz model the additional time (growth delay, expressed in hours) required by PLA-treated suspensions to reach the optical density of the control at that time. The growth delays with respect to the control at these three times (GD72, GD96, and GD120, respectively) were predicted by the Gompertz model in the cases where the optical density of the control was not reached within the experimental period. The Sigma Plot program (SPSS Science Software Gmb, Erkrath, Germany) was used for graphics and data elaboration.
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10 mg ml-1 against 19 strains (of the 23 strains tested) belonging to 13 different species. For A. ochraceus, A. flavus (one strain), P. roqueforti, P. chrysogenum (one strain), P. solitum, P. commune, P. polonicum (one strain), Penicillium sp. (one strain), and Fusarium sp., PLA amounts corresponding to the MIC90 also caused the death of all conidia; i.e., the MIC90 and MFC values were identical. For the remaining strains, only the solution next most concentrated after the MIC90 solution was required to determine the MFC. The inhibition of conidial germination of P. roqueforti IBT18687 is shown in Fig. 1 as an example of the PLA effect in relation to the concentration tested. In the absence of the antifungal compound (Fig. 1A), a branched and spreading mycelium was observed, while treatment with 3.75 mg of PLA ml-1 (Fig. 1B) resulted in germination of a small number of conidia which showed limited germ tube development. Complete inhibition of conidial germination was observed when a slightly more concentrated PLA solution was applied (5 mg ml-1) (Fig. 1C). Moreover, no conidial germination occurred when an aliquot of the suspension containing 5 mg of PLA ml-1 was subcultured on PDA plates incubated for 72 h, confirming the MFC for this fungus.
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FIG. 1. Reverse microscope photographs of P. roqueforti IBT18687 cultures after 72 h in the absence of PLA (A) or in the presence of PLA at concentrations of 3.75 mg ml-1(B) and 5 mg ml-1 (C).
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FIG. 2. Influence of pH on PLA activity against A. niger FTDC3227. The standard errors were less than or equal to 2.2%.
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TABLE 2. Fungal growth inhibition caused by PLA at pH 4 and fungal growth delay determined by the Gompertz model after 3 days (GD72), 4 days (GD96), and 5 days (GD120)
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FIG. 3. Fungal growth of six species in the absence of PLA ( ) or in the presence of PLA at concentrations 5 mg ml-1( ) and 7.5 mg ml-1(). The error bars indicate standard errors. OD580, optical density at 580 nm.
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Inhibitory effect of PLA in the presence of other organic acids.
To evaluate the combined effect of PLA and organic acids produced by lactic acid bacteria during fermentation processes (16), the inhibitory activity of PLA (5 mg ml-1) against A. niger FTDC3227 was compared with the inhibitory activity in the presence of lactic and/or acetic acid. Addition of lactic acid (15.8 mg ml-1) caused an increase of about 30% in the PLA inhibitory activity (from 53 to 82%); when lactic acid was tested alone, a smaller inhibitory effect (33%) was observed (Fig. 4). Neither the lactic acid concentration detected in L. plantarum 21B culture filtrate (0.79 mg ml-1) nor a more concentrated lactic acid solution (7.9 mg ml-1) increased the inhibitory effect of PLA. Acetic acid (0.67 mg ml-1) increased the antifungal activity of PLA by 18%, and when this acid was tested alone, a minor (7%) inhibitory effect was observed. Acetic acid did not result in relevant increases in the inhibitory activity of PLA when it was tested at lower concentrations (0.017, 0.17, and 0.34 mg ml-1); addition of acetic acid (0.67 mg ml-1) did not increase the activity of the mixture of PLA and lactic acid (0.2% difference) (Fig. 4). When PLA was tested in the presence of lactic acid, the delay in growth of A. niger after 72 h was doubled (from 26.6 to 54 h) compared with the delay in growth in the culture exposed to PLA, and an increase in the percentage of inhibition (30%) was observed. Addition of acetic acid to PLA also increased the delay in fungal growth from 26.6 to 64 h, although the percentage of inhibition was increased by only 18%. Use of a mixture of PLA, lactic acid, and acetic acid did not increase the inhibitory activity of PLA observed in the presence of lactic acid.
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FIG. 4. Growth inhibition of A. niger FTDC3227 caused by 5 mg of PLA ml-1 ( ); 15.8 mg of lactic acid ml-1 (open bar); 0.67 mg of acetic acid ml-1 ( ); 5 mg of PLA ml-1 and 15.8 mg of lactic acid ml-1( ); 5 mg of PLA ml-1 and 0.67 mg of acetic acid ml-1 ( ); and 5 mg of PLA ml-1, 15.8 mg of lactic acid ml-1, and 0.67 mg of acetic acid ml-1 (solid bar). The standard errors were less than or equal to 5%.
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In our experiments the MFC of PLA for A. ochraceus FR21991 and P. verrucosum FR22625, both ochratoxin A producers, were 7.5 and 5 mg ml-1, respectively, while only growth-inhibiting activity against A. niger ITEM5132 and FTDC3227 was observed. P. citrinum is known to produce the nephrotoxic mycotoxin citrinin, which has previously been found in bakery products, moldy bread, and rye bread (4, 5, 10, 18, 21, 24). The three citrinin-producing strains that were tested here were also inhibited by PLA (MIC90, 7.5 mg ml-1). PLA showed fungicidal activity against 13 of the 14 species tested, and these 13 species included potential toxigenic organisms, such as A. ochraceus, A. flavus, P. roqueforti, P. verrucosum, and P. citrinum. This indicates that application of PLA to reduce fungal mass in food systems has a clear advantage compared with the preservatives now commonly used in bakery products, such as propionic acid and its salts, which act by a fungistatic mechanism (15) that causes only temporary inhibition of microbial growth. Similar to the activities of other weak acid preservatives (propionic acid, benzoic acid, sorbic acid, etc.) and organic acid acidulants (lactic acid, malic acid, citric acid, acetic acid, etc.), the activity of PLA (pK 3.46) was shown to be pH dependent, indicating that its mode of action is somewhat related to the lipophilic properties which enable the undissociated form to cross microbial membranes (12). The PLA concentrations showing antifungal activity against molds isolated from bakery products are generally lower than those required for antibacterial activity. In fact, antimicrobial activity of PLA has been reported for Listeria monocytogenes at a concentration of 13 mg ml-1 and for other human pathogens (S. aureus, E. coli, and A. hydrophila) at a concentration of 20 mg ml-1 (7, 8).
A considerable effect of PLA was also observed at pH 4, a pH explored because of its broader application to real food systems; at this pH concentrations lower than 7.5 mg ml-1 were enough to cause both inhibition of more than 50% of fungal growth and a relevant growth delay for all strains tested. In the case of A. flavus (two strains), P. citrinum (two strains), P. commune, and Penicillium sp. (one strain), optical densities equivalent to those of control cultures were never reached by treated fungal suspensions. In conclusion, by using the Gompertz parameters, a PLA concentration of 7.5 mg ml-1 gave unpredictable growth delays (however, the growth delays were always longer than 2 days) for 12 strains, including the common contaminants P. roqueforti and A. flavus and the mycotoxigenic strains of P. verrucosum and P. citrinum.
The growth delays observed in these experiments are of great relevance for extending the shelf lives of food products. In particular, in the case of the acid-tolerant organism P. roqueforti, application of 5 mg of PLA ml-1 (the MFC) resulted in complete inhibition of the strain even at a low pH (pH 3.0). When used at pH 4, PLA (7.5 mg ml-1) inhibited fungal development by 52% and delayed growth by an unpredictable time (i.e., the level of contamination observed in the control was not reached during the 5-day experiment). These findings support previous data which showed that the PLA-producing strain L. plantarum 21B, used as a starter in sourdough bread, delayed the growth of A. niger FTDC3227 (16) and P. roqueforti IBT18687 (A. Corsetti and P. Lavermicocca, unpublished data) for up to 7 days at room temperature. This delaying effect was not observed in bread started with Lactobacillus brevis 1D, a sourdough strain which in culture produced about the same amounts of lactic acid and acetic acid as L. plantarum 21B (ca. 0.8 and 0.02 mg ml-1, respectively, for both strains) (16). This led to the conclusion that PLA was the major factor responsible for the antifungal activity and prolonged shelf life produced by L. plantarum 21B in sourdough bread and the conclusion that these effects were improved by the presence of lactic and acetic acids.
PLA production by food-related bacteria has been reported for a strain of Propionibacterium freudenreichii and two strains of L. plantarum (16, 29). It has been shown that PLA is a product of phenylalanine metabolism; in particular, phenylalanine can be transaminated to phenylpyruvic acid, which is further metabolized to PLA by hydroxy acid dehydrogenase (29). Therefore, modification of bacterial growth conditions to improve metabolite production may lead to isolation of strains with enhanced PLA production. In addition, screening a relevant number of lactic acid bacteria from several microbiotas, as well as investigations of the inhibitory activities against other microbial contaminants, could widen the potential application of PLA to other food systems. The natural occurrence of relevant amounts of PLA in several honeys from different geographical areas (28, 31) and the apparent lack of toxicity of PLA for human and animal cell lines (20) might allow its safe use in foods, even though information about its effect on rheology and flavor should be acquired for each food system. Therefore, PLA, like other antimicrobial substances produced by lactic acid bacteria, represents a promising natural device for controlling contaminants in food systems. An additional advantage compared with some of the other compounds, such as acetic acid, may be the apparent lack of odor of PLA solutions.
Since molds are responsible for contamination of a variety of products destined for both human and animal consumption, such as dairy and meat products, fruit, vegetables, and silages, in fermented foods and feedstuffs PLA-producing strains of lactic acid bacteria may be used for in situ production of the antimicrobial compound, while the conditions for direct application of PLA should be established for other food systems.
We thank J. C. Frisvad, Technical University of Denmark, Lyngby, Denmark, and M. Olsen, National Food Administration, Uppsala, Sweden, for their help with the identification of fungal strains. The valuable technical assistance of S. L. Lonigro is gratefully acknowledged.
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