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Applied and Environmental Microbiology, December 2003, p. 6979-6986, Vol. 69, No. 12
0099-2240/03/$08.00+0 DOI: 10.1128/AEM.69.12.6979-6986.2003
Copyright © 2003, American
Society for
Microbiology. All Rights Reserved.
VTT Biotechnology, Espoo, Finland,1 Genencor International, Inc., Palo Alto, California2
Received 9 June 2003/ Accepted 2 September 2003
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The Saccharomyces cerevisiae HAC1 gene encodes the transcription factor of the UPR pathway that binds to a specific region of the promoters of the target genes. An unconventional splicing mechanism involving Ire1p and a tRNA ligase removes a 250-nucleotide (nt) intron from the HAC1 mRNA (37). This splicing removes translational attenuation caused by the intron and causes a replacement of the C-terminal portion of the Hac1p, creating a transcriptionally active Hac1p (9). In higher eukaryotes it has been shown that the XBP1 transcription factor binds to the mammalian ER stress-response element (ERSE) (48), and an unconventional intron is cleaved from the XBP-1 mRNA by Ire1 (6, 22). Another ERSE-binding protein in mammals is ATF-6 (47), an ER transmembrane protein that has been shown to be proteolytically processed upon activation of the UPR (17, 48). Thus, it seems that the UPR activation is more complex in higher eukaryotes than in yeast. We have cloned the functional homologues of the yeast HAC1 from Trichoderma reesei, Aspergillus nidulans (33), and Aspergillus niger var. awamori (unpublished data). Our studies have indicated that the activation of the hac1/hacA genes in filamentous fungi includes two events: splicing of a 20-nt intron analogously to yeast HAC1 and truncation of the mRNA at the 5' flanking region, removing an upstream open reading frame (33).
Filamentous fungi have been used as protein production hosts because of their high secretion capacities. Aspergillus spp. and the fungus T. reesei are able to secrete several tens of grams per liter of native hydrolytic enzymes, but the production of heterologous proteins, except for those from closely related fungal species, often results in yields of only tens of milligrams per liter (14, 29). There is some indication that problems can occur at different steps of protein synthesis and secretion, translation initiation or elongation, translocation into the ER, folding, transport, processing, or secretion (14).
Many approaches have been used to improve foreign-protein production in various expression systems. These include strain improvement by mutagenesis and screening and genetic modifications such as the deletion of proteases from the production strain (43). Yield improvement has also been obtained by the introduction of multiple copies of expressed genes, the use of strong promoters, gene fusions to well-secreted proteins, the use of native signal sequences, and overexpression of individual ER foldase or chaperone genes (1, 8, 11, 31, 36). Although these strategies have been successful for some heterologous proteins, the production of most foreign proteins still remains problematic. In large-scale protein production, the ER may encounter stress that results from the high level of protein expression. It has been shown that the expression of heterologous proteins can activate the UPR pathway (32).
We describe here a general approach for the improvement of heterologous proteins by overexpressing the UPR pathway regulator. Rather than by overexpressing just one limiting factor in heterologous protein production, we induced some functions throughout the secretory pathway by overexpressing the UPR-induced form of the A. niger var. awamori hacA gene in A. niger var. awamori strains producing a laccase from a basidiomycete fungus Trametes versicolor or bovine chymosin. Basidiomycete laccases are generally proteins whose expression in heterologous hosts can be problematic (18). Calf chymosin has been difficult to express in A. niger but, with the use of efficient strain improvement program, commercial levels of production have been reached (11).
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AP3 and
AP4
(5) strains are equivalent
strains with the pepA gene (encoding the major extracellular
aspartic proteinase) deleted and having a pyrG-null mutation.
AP3 was transformed with the vector pUCpyrGRG3 to
create strain
AP3pUCpyrGRG3#11.
pUCpyrGRG3 consists of the GRG3 expression cassette (bovine
preprochymosin gene between the A. niger glaA promoter and
terminator) obtained from pGRG3
(10) and the
Neurospora crassa pyr4 gene in pUC19.
AP4 was
transformed with pGPT-LCC1 to create strain
AP4:pGPTlaccase
producing Trametes versicolor laccase 1. pGPT-LCC1 is a
derivative of pGPTpyrG1
(4) containing the N.
crassa pyr4 gene and the A. niger glaA promoter and
terminator. To create pGPT-LCC1, the Trametes versicolor lcc1
open reading frame (27)
was inserted between the glaA promoter and
terminator.
To make a construct for constitutive UPR induction,
the induced form of the A. niger var. awamori hacA
cDNA was first created by deleting the 20-bp intron and truncating the
5' flanking region by ca. 150 bp. A truncated hacA PCR
fragment was created with the oligonucleotides
TCGATTGAATTCGCTGTGTCGACCTACATCACC (forward primer
with an EcoRI site) and CGGGGTCGAAATCAACCATA
(reverse primer). This fragment was digested with
EcoRI and PstI and ligated into
EcoRI-NotI-digested pZERO (Invitrogen), together with
a 3'-end fragment of hacA digested by PstI
and NotI. The hacA gene has two PstI sites
precisely at the borders of the 20-bp intron. Thus, the ligation
described above created a fragment in which the 5' end was
truncated and the 20-bp intron was removed. This fragment was cloned
into the BglII site of the expression vector pGPT-pyrG1
between the glaA promoter and terminator. The hacA
expression cassette was cloned as a HindIII-XhoI
fragment into the HindIII-XhoI-digested pBluescript
II KS(+) (Stratagene) fragment harboring the A. nidulans
amdS marker. The hacA overexpression construct (pMS152;
Fig.
1) was transformed into the A. niger var.
awamori strains
AP3pUCpyrGRG3#11 and
AP4:pGPTlaccase as described previously
(30).
![]() View larger version (21K): [in a new window] |
FIG. 1. Schematic
presentation of the pMS152 expression vector containing the A.
niger var. awamori hacA gene in constitutively active
form. The construction of the vector is explained in the
text.
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Nucleic acid methods.
DNA was isolated with the DNAeasy kit
(Invitrogen) according to the manufacturer's instructions. Total
RNA's were isolated by using the Trizol reagent (Gibco-BRL) as
instructed by the manufacturer. Southern and Northern hybridizations
were done as described previously
(34). The A.
niger var. awamori genes encoding secretory functions
that were used as probes in Northern hybridizatios, were digested from
the plasmid pCMV.SPORT 6 (Life Technologies) with
SalI/NotI digestion. The probe fragments were
ino1 (GenBank accession no.
AY365137),
snc1
(AY365139),
ktr1
(AY365138),
sec61
(AY365136),
and nsfA
(AF263922).
A 950-bp fragment of bipA gene (GenBank accession no.
Y08868) was
created by PCR with GTCTCCGCCATGGTTCTTGG (forward
primer) and GGTGGGCTGGTTATCAGCGG (reverse primer)
oligonucleotides with A. niger var. awamori genomic
DNA as a template. The lcc1 cDNA (GenBank accession no.
U44430)
fragment used as a probe was excised from pBK117 plasmid by
EcoRI/XhoI digestion. The glaA PCR fragment
was created with oligonucleotides CCTGAGCGGCCTCGTCTGCAC
(forward primer) and GTCGTATTGCTCGGACATGG
(reverse primer) by using pGASKHi vector as a template. The
amyB gene fragment encoding
-amylase B from pAMY3
(21) vector with
HindIII digestion. Transcript levels were quantified with the
PhosphorImager S1 (Molecular
Dynamics).
Enzyme activity and protein
measurements.
Chymosin
activity was measured from samples diluted into 1% sodium
acetate buffer. A total of 200 µl of the diluted sample was
incubated in 5 ml of buffer containing 11% skim milk (Difco) at
30°C. The milk clotting time was correlated to known standards.
Laccase activity was measured as described previously
(26).
-Amylase
activity was measured with the Phadebas amylase test (Pharmacia)
according to the manufacturer's instructions.
ß-Glucosidase activities were measured as described previously
(3). The total protein
measurements were done from trichloroacetic
acid-precipitated samples by using the Bio-Rad protein
assay (Bio-Rad).
To study the quantity of the chymosin protein produced, equal amounts of samples from the culture supernatants of the hacA-overexpressing transformants and the controls were analyzed by Western blotting with a chymosin antibody K336 (Novo). Sodium dodecyl sulfate gels were run from culture medium samples containing 10 µg of total protein, and Western detection was carried out with horseradish peroxidase-conjugated secondary antibody (Bio-Rad). The films from the Western filters were scanned by using a GS-710 imaging densitometer (Bio-Rad).
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In
order to study the effect of constitutive UPR induction on chymosin
production, seven transformants shown by Southern hybridization to
contain the hacA overexpression construct and the parental
strain (
AP3pUCpyrGRG3#11) were cultivated in
shake flasks, and the chymosin activities were measured from the
culture supernatants. The results are shown for the fifth day of
cultivation (Fig.
2A). All of the seven transformants studied produced equal or higher
chymosin levels than the parental strain. Four transformants produced
1.3- to 2.8-fold more chymosin than the control. Samples from the
culture supernatants were separated by sodium dodecyl
sulfate-polyacrylamide gel electrophoresis, blotted onto membrane
filters, and probed with chymosin antibody. A band of the size of the
mature chymosin was observed in all of the samples. In the parental
strain, there were two bands, the smaller one representing the mature
chymosin and the bigger one prochymosin. A faint prochymosin signal was
also detected in two of the hacA transformants. The results
showed that there seems to be more mature chymosin produced by most of
the transformants (Fig.
2B).
![]() View larger version (22K): [in a new window] |
FIG. 2. Chymosin
activities measured from the culture supernatants of the
hacA-overexpressing transformants and the parental strain.
(A) Chymosin activities. The results shown are
averages (± the standard deviation
[±SD]) from two parallel cultures. (B)
Western blot analysis of the culture supernatants. The
"-ctrl." lane shows a sample (10 µg of
total protein) from the culture supernatant of a laccase-producing
control strain that was used as a negative control for the chymosin
antibody.
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![]() View larger version (79K): [in a new window] |
FIG. 3. (A)
Expression levels of hacA, bipA, and the laccase gene
lcc1 in the transformants and parental strain (ctrl.). The
results of two parallel cultures are shown for each strain.
(B) The signal intensities of the Northern blots were
quantified and normalized to the pgkA signal intensities. The
panels show the averages (±SD) from the two parallel cultures
of each
strain.
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-amylase gene fragments.
The results show that the glaA is expressed at
2-fold-higher levels in the parental strain than in any of the
transformants (Fig.
4D). Probing with the amyB a gene fragment showed two bands. This
is because the
-amylase a and b genes are almost identical
(21). Quantification and
normalization of the signals showed that their expression was not
affected by hacA overexpression. This further confirms the
titration of the transcription factors for glaA
promoter.
![]() View larger version (69K): [in a new window] |
FIG. 4. (A)
Expression of ino1, snc1, ktr1,
sec61, nsfA, glaA, and amylase genes in the
transformants and the parental strain (ctrl). Two parallel cultures are
shown for each strain. (B to D) Signal intensities of ino1 and
snc1 (B); nsfA, sec61, and ktr1
(C); and glaA, amyA, and amyB (D)
genes. The signal intensities of the Northern blots were quantified and
normalized to the pgkA signal intensities. The panels show the
averages (±SD) from the two parallel cultures of each
strain.
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Laccase activity measurements from shake flask cultures in a complex medium showed that all eight hacA transformants studied produced more laccase than the parental strain (Fig. 5A). The laccase levels of the transformants in the fifth day samples were 3- to 7.6-fold higher than those of the parental strain. The transformants produced laccase much more rapidly than the parental strain, reaching the peak already on the fifth day, whereas the parental strain continued to produce more laccase until the end of the culture.
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FIG. 5. (A)
Laccase activities measured from the culture supernatants of the
hacA-overexpressing transformants and the parental strain. The
results shown are averages (±SD) from two parallel cultures. (B
and C) pH values (±SD) from two parallel cultures (B)
and dry weights (±SD) from three parallel cultures
(C) of laccase-producing strains. For the pH measurements,
the strains were grown in 50-ml shake flask cultures. For the
dry-weight measurements, two hacA-overexpressing transformants
and the parental strain were grown in 350-ml shake flask
cultures.
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The level of
total secreted protein was measured from the shake flask cultures, and
the parental strain produced more secreted protein than any of the
transformants (Fig.
6A). The transformants that produced the most laccase secreted the least
total protein. At the end of the cultures the difference between the
parental strain and the transformants was 1.5- to 1.9-fold. The
production of specific enzyme activities, i.e.,
-amylase and
ß-glucosidase, was also measured. All hacA
transformants produced three- to sevenfold less
-amylase than
the control in all time points tested (Fig.
6B) and also less
ß-glucosidase, although this was only obvious at a later stage
of culture (Fig.
6C).
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FIG. 6. (A)
Amounts of total secreted protein measured from the culture
supernatants of the hacA-overexpressing transformants of the
laccase-producing strain and the parental strain grown in 50-ml shake
flask cultures. (B and C) -Amylase (B) and
ß-glucosidase (C) activities measured form the
supernatants of the same cultures. The results (±SD) are from
two parallel
cultures.
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One rate-limiting step in the secretion of foreign proteins is in the ER. Limiting amounts of chaperones and foldases involved in proper folding and assembly of proteins may lead to accumulation of misfolded proteins into the ER. It has been shown that this may cause routing of the proteins into the degradation pathway (2, 13). For this reason, the effects of foldase and chaperone expression have been studied in relation to heterologous protein production. Overexpression protein disulfide isomerase (PDI) or KAR2/Bip can increase the production of some heterologous proteins in S. cerevisiae (15, 16, 31, 35, 36). Work along the same lines has been carried out also in filamentous fungi. Overproduction of Bip in strains expressing cutinase variants from Fusarium solani pisi did not affect the protein production capacity in A. awamori (40, 41). On the other hand, overproduction of another ER lumenal chaperone, calnexin, has been shown to increase the production of Phanerochaete chrysosporium manganese peroxidase in A. niger up to fivefold (7). Thaumatin production in A. awamori was improved by PDIA overexpression up to fivefold. The highest improvement was observed in a strain where the relative PDIA level was between two and four compared to a strain with one copy of pdiA gene (24). On the other hand, overexpression of pdiA (25) or the PDI-related gene prpA (44) in A. niger had no effect on heterologous protein production. Also, overexpression of another foldase, cyclophilin, in A. niger did not increase tissue plasminogen activatorproduction (45). This would suggest that the particular secreted protein under investigation greatly affects the outcome.
We have studied the effect of constitutive activation of the UPR pathway on the production of heterologous protein in A. niger var. awamori. It was first demonstrated that the expression of a UPR target gene, bipA, was elevated in the transformants expressing the UPR-activated form of hacA (Fig. 3). The extent of bipA induction would appear to correlate with the expression level of the induced hacA. In the 2-day samples derived from the parental strain, a faint hacA band somewhat smaller than the full-length mRNA signal can be detected. This indicates that the UPR pathway may be induced in the parental strain, possibly by expression of the laccase gene. However, a remarkable increase in the bipA expression levels was achieved by the hacA overexpression.
By expressing the induced form of hacA in a strain producing Trametes versicolor laccase 1 (27), we were able to increase not only the levels of mRNAs encoding an ER-resident chaperone but also the production of both laccase and chymosin compared to the parental strain. Interestingly, even though the laccase mRNA levels were lower in all of the transformants studied compared to the parental strain (Fig. 3), the transformants still secreted more active laccase into the culture medium (Fig. 5A). Thus, the posttranscriptional events of laccase production in the hacA-overexpressing strains were actually enhanced more than what can be concluded just from the secreted activity data.
It would appear that there is an optimal level of hacA expression with respect to laccase production, since the highest levels of laccase were secreted by transformants with intermediate levels of UPR induction. In the present study, we saw more pronounced improvement of laccase production compared to chymosin. This can be due to the intrinsic nature of the expressed proteins that cause problems in their secretion at different stages of secretion. The Western analysis from the culture supernatants of the chymosin-producing strains showed that there seems to be more of mature chymosin produced by the hacA transformants (Fig. 2B). Thus, it is possible that the hacA overexpression enhances the production of the correctly folded chymosin, which is more prone to autocatalytic processing to give mature chymosin. It should be noted that the hacA expression cassette was not directed to a specific locus in the genome. Therefore, it may be that the variations seen in the effects on the production of the two model proteins originate from the site at which the expression cassette was integrated. In order to further optimize this method, screening of the transformants for best producers, perhaps by an automated system, would help in finding the optimal level of the UPR induction versus foreign-protein production.
It has been observed that at least some secreted proteins in filamentous fungi are attached to the cell wall and not secreted efficiently to the culture medium (46). Also a glucoamylase-green fluorescent protein fusion protein has been shown to be partially retained within the cell wall (12). Therefore, we made a simple plate assay with the chromogenic substrate ABTS [2,2'azinobis(3-ethylbenzthiazolinesulfonic acid)] for laccase production and were able to detect similar differences in the laccase activities between the transformants and the parental strain that were observed in the culture supernatants of shake flask cultures. This indicates that the differences seen in the laccase production between the transformants and the parental strain are due to the enhanced secretion of laccase and not, for example, due to the altered structure of the cell walls.
According to pH (Fig. 5B) and dry-weight measurements (Fig. 5C), the growth rate of the transformants with constitutive UPR induction was slower than that of the parental strain. Even so, the rate of laccase production of the transformants was by far faster than the production rate of the parental strain (Fig. 5A). Therefore, the constitutive UPR induction could bring about a remarkable improvement in the specific production rate of laccase (per biomass), a very important measure describing a biotechnical process.
At the same
time with enhanced laccase production, the production of native
proteins was lessened in the transformants with constitutive UPR
induction (Fig. 6). This
may be in part due to the slower growth observed in the HACA
transformant strains compared to the parental strain. Another factor
that should be taken into account is that the
-amylase
activity test also measures glucoamylase activity. Thus, since both
hacA and Trametes versicolor laccase were expressed
from the glaA promoter and since glaA gene is
expressed at a lower level in the transformants, the
results can be explained by the titration of the regulatory factors as
mentioned earlier. On the other hand, it has been shown that induction
of UPR in the filamentous fungus T. reesei results in
downregulation of the genes encoding secreted proteins
(27a). The
results presented in the present study do not show such downregulation,
since the genes encoding
-amylase were not repressed in the
hacA transformants.
It has been shown in S.
cerevisiae that the UPR pathway regulates the transcription of
approximately 380 genes. Of the functionally characterized genes, 103
are involved in secretion or biogenesis of secretory organelles. As
could be expected, these included genes for ER-resident chaperones and
foldases. More surprising was that a set of genes encoding for protein
functions throughout the whole secretory pathway were induced
(38). In our strategy to
improve the heterologous protein production in filamentous fungi, the
aim was to upregulate the ER folding machinery, as well as other genes
from the secretory pathway, by constitutive UPR induction. The results
from Northern analysis support the idea that, by constitutive UPR
induction, functions throughout the secretory pathway can be induced in
A. niger var. awamori. This is seen in the induction
of nsfA, sec61, and ktr1 genes that encode
functions at different levels of the secretory pathway. In contrast,
the expression of ino1 and snc1 genes in A.
niger var. awamori was not induced in the hacA
transformants. Yeast INO1 is among the genes most strongly
induced by UPR; the induction at its highest was
10-fold. The gene SNC1 is also induced by
UPR in yeast, although the level of induction was lower (ca. two- to
threefold higher than in the control). These results indicate that
there are both similarities and differences in the range of UPR
induction between yeast and A. niger var.
awamori.
In another study we obtained improved
foreign-protein production by constitutive UPR induction in S.
cerevisiae. The overexpression of the UPR-induced form of yeast
HAC1 or T. reesei hac1 caused a clear increase in the
production of Bacillus amyloliquefaciens
-amylase
(39). The experiments
reported here indicate that similar induction mechanism of the UPR
pathway exists in A. niger var. awamori and in yeast
and that, by manipulating the UPR pathway, the protein production can
be improved in both organisms. Thus, it would seem that our strategy
can be used more generally for the improvement of protein production.
The difference between the two organisms is that in yeast the
production of a native protein, invertase, was also increased, whereas
we did not detect a beneficial effect in A. niger var.
awamori on the production of native proteins. This may be due
to the low secretion capacity of yeast, in which fine-tuning of the
secretory machinery can cause a clear effect on the production of
native proteins, as well as differences in the regulation of the
secretory machinery as described above.
The study was partially supported by the Finnish Technology Agency (Tekes).
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