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Applied and Environmental Microbiology, December 2003, p. 7073-7082, Vol. 69, No. 12
0099-2240/03/$08.00+0 DOI: 10.1128/AEM.69.12.7073-7082.2003
Copyright © 2003, American Society for Microbiology. All Rights Reserved.
Jarno Kallio, and Pirkko Suominen
Roal Oy, FIN-05201 Rajamäki, Finland
Received 30 May 2003/ Accepted 3 September 2003
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10% of the level of
cel7A (cbh1) mRNA in the untransformed host
strain. |
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Efficient and cost-effective industrial production of an enzyme having properties suitable for use at high process temperatures and pH is a challenge, because these enzymes originate mainly from relatively unstudied bacteria in which the production level is low. There may be little or no experience with cultivating these microbes in a fermentor, or they may otherwise be unsuitable for industrial scale production. Filamentous fungi, e.g., Aspergillus and Trichoderma, are used as producers of industrial enzymes, and genetically modified strains produce high levels of both homologous and heterologous fungal enzymes (for reviews, see references 27, 32, and 46). Thus, the filamentous fungi are possible choices as production organisms for bacterial enzymes. Unfortunately, the published yields of bacterial enzymes from filamentous fungi are low, not exceeding a few tens of milligrams per liter, and in many of the studies, the enzymes were detected only intracellularly (for reviews, see references 20 and 44). The only reported exception has been the Streptomyces hindustanus phleomycin-binding protein that was produced in Tolypocladium geodes at a high yield, 1,500 mg/liter (7).
Gene fusions have been successfully used in the filamentous fungi for increasing the yields of nonfungal heterologous proteins (for reviews, see references 12 and 32). For mammalian and plant proteins, increases in yield of 5- to >1,000-fold compared to the nonfused constructions have been obtained, resulting in protein levels of from 5 to >250 mg/liter. Fusions to both well-expressed full-length proteins and their catalytically active N-terminal domains (lacking the binding domains) have been successful. Positive effects of such gene fusions on the production of heterologous proteins have been observed at the (post)translational level and the transcriptional level (13, 21, 31). In T. reesei, fusions to the core-hinge domain of the major cellobiohydrolase I, Cel7A, have increased the production levels of calf chymosin (J. Uusitalo, unpublished data; referred to in reference 32), interleukin-6 (32; J. Demolder, X. Saelens, M. Penttilä, W. Fiers, and R. Contreras, Abstr. 2nd Eur. Conf. Fungal Genet., abstr. B38, 1994), murine-2-phenyloxazolone heavy Fd chain, and the antigen-binding Fab molecules after transformation of a heavy-chain construct to a strain producing light chain (30). An increase in yield could not be detected when the catalytic domain of the bacterial Dictyoglomus thermophilum xylanase was produced, after the synthetic xynB gene was fused to the cel7A core-hinge coding sequence (43).
In the present work, the gene fusion strategy was used to increase production of a bacterial enzyme from Trichoderma reesei. Previously, only low yields of the bacterial Thermomonospora fusca xylanase TfxA (19) were obtained by expressing its gene under a cel7A (cbh1) promoter in T. reesei (M. Paloheimo, unpublished data). The similarity between the TfxA and N. flexuosa Xyn11A proteins is 90%. Therefore, we considered that a carrier protein might be essential for efficient production of the Xyn11A xylanase in T. reesei. We investigated the required properties of the carrier polypeptide and the linker sequence between the fusion partners by using isogenic single-copy strains in which the fusion gene was expressed from a cel7A promoter and the constructed expression cassettes replaced the native cel7A locus. We used carriers known to be nondetrimental to the pulp-bleaching application. These were the core-hinge of T. reesei mannanase I (Man5A) (39) and the cellulose binding domain (CBD) of cellobiohydrolase II (42), belonging to the CBM1 family (information can be found at the website CAZyCarbohydrate-Active enZYmes [http://afmb.cnrs-mrs.fr/CAZY/]). The Cel6A (CBHII) CBD was tested as a fusion partner for Xyn11A with and without the hinge (or double-hinge) region to analyze the effects of the flexible hinge on the production levels and on the efficiency of cleavage of the fusion polypeptide. The importance of the carrier having an intact domain structure was tested by fusing the xyn11A gene to sequences coding for fragments of the Man5A core or Cel6a CBD. As a control, an expression cassette was constructed in which the xyn11A gene was fused to the man5A signal sequence.
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N. flexuosa DSM43186 (ATCC 35864) was cultivated in 1-liter fermentations (Biostat M; B. Braun, Melsungen AG, Melsungen, Germany) at 50°C using GPYB medium (14) supplemented with oat spelt xylan instead of glucose as described previously (17). Purified Xyn11A protein was used as a control in the Western blots.
The T.
reesei strains ALKO3620 and ALKO4468 were used as parents for the
transformations. T. reesei ALKO3620 is an endoglucanase
II-negative strain. It was constructed from the low-protease mutant
strain ALKO2221, derived from the strain VTT-D-79125
(3) by UV mutagenesis (A.
Mäntylä, R. Saarelainen, R. Fagerström, P. Suominen,
and H. Nevalainen, Abstr. 2nd Eur. Conf. Fungal Genet., abstr. B52,
1994) as follows. The endoglucanase 2 gene (cel5A or
egl2; originally named egl3)
(36) was replaced by the
phleomycin resistance-encoding marker gene from S.
hindustanus, Sh ble
(9). The 3.3-kb
BglII-XbaI fragment from the plasmid pAN8-1
(29), containing the
ble gene flanked by the Aspergillus nidulans gpd
promoter and trpC terminator, was used. The cel5A
flanking sequences in the replacement cassette (the 5' region
was the 1.4-kb XhoI-SacI fragment
2.2 kb
upstream from the cel5A gene, and the 3' region was
the 1.6-kb AvrII-SmaI fragment
0.2 kb from
the end of the cel5A gene) were isolated from the
egl3
clone
(36). The strategy for
the replacement was described previously
(40). T. reesei
ALKO4468 is an endoglucanase I- and II-negative strain. It was
constructed from the strain ALKO3620 by further replacing the
endoglucanase 1 gene, cel7B (egl1 [33]),
with the E. coli hygromycin B phosphotransferase gene,
hph (15),
conferring resistance to hygromycin B. The 1.7-kb
NotI-NsiI fragment from the plasmid
pRLMEX30 (26)
was used, in which the hph gene is expressed from the T.
reesei pyruvate kinase (pki) promoter and transcription
is terminated by using the cel6A terminator sequences. The
plasmid pRLMEX30 was kindly provided by Christian P. Kubicek
(Institut für Biochemische Technologie, Technische
Universität Wien, Vienna, Austria). The
cel7B flanking regions were as described previously
(40). The single-copy
replacements of the cel5A and cel7B genes by the
marker genes in T. reesei ALKO3620 and ALKO4468 were verified
by Southern blot analysis, as described previously
(40).
T. reesei strain ALKO4332, used as a control in the cultivations, expresses the region coding for the Man5A core (from M1 to G373; man5A nucleotides 1 to 1248) from the cel7A promoter. The cel7A locus in this strain has been replaced by one copy of the expression cassette pALK1010, resulting in a transformant analogous to those constructed for this study (Paloheimo, unpublished). For the mannanase sequence, see reference 39.
T. reesei strains were sporulated on PD agar slants (potato dextrose broth; Difco, Detroit, Mich.). The transformants were selected on Trichoderma minimal medium containing acetamide as a nitrogen source (34). The fungal mycelia for DNA isolations were obtained after growing the strains for 2 days on Trichoderma minimal medium containing 2% proteose peptone (Difco). Complex lactose-based cellulase-inducing media (22) were used for enzyme production in shake flasks and fermentations. The transformants were screened using 50-ml cultivations, and the mycelium for the RNA isolations was collected from 200-ml cultivations. The shake flask cultivations were grown for 7 days at 30°C and 250 rpm. The laboratory scale fermentor cultivations were performed for 5 days in 1-liter Braun Biostat M fermentors.
DNA
techniques.
Standard DNA
methods (37) were used in
constructing plasmids, transforming E. coli, and performing
Southern blotting. Each enzyme and kit was used according to the
instructions from the supplier. The enzymes for DNA modifications were
purchased from Roche Diagnostics GmbH (Mannheim, Germany), New England
Biolabs (Beverly, Mass.), and Finnzymes (Espoo, Finland). Qiagen
(Hilden, Germany) columns or Magic Miniprep kits (Promega, Madison,
Wis.) were used in the plasmid isolations. The ABI 381A DNA synthesizer
and ABI 373A sequencer (Applied Biosystems, Foster City, Calif.) were
used for synthesizing oligonucleotides and for analyzing sequencing
reactions. PCRs were performed using a PTC-100 programmable thermal
controller (MJ Research Inc., Watertown, Mass.). DNA fragments for
subcloning and transformations were isolated from low-melting-point
agarose gels (BioWhittaker Molecular Applications Inc., Rockland,
Maine) by the freeze-thaw-phenol method
(5), using
ß-agarase (New England Biolabs) or the Qiaex II gel
extraction kit (Qiagen GmbH).
The genomic DNAs were isolated as described previously (35). Digoxigenin (Roche Diagnostics GmbH)-labeled expression cassettes were used as probes in the Southern blot hybridizations.
Construction of
expression cassettes used in the study.
N. flexuosa xyn11A was
expressed from the T. reesei cel7A promoter in all the
cassettes constructed, pALK1118, pALK945, pALK948, pALK1021, pALK1022,
pALK1264, and pALK1283 to -1286 (Fig.
1; also see Fig. 4). The
promoter, transcription terminator, and 3' flanking sequences
were as described previously
(23). The gene coding for
acetamidase (amdS) was used as a marker in the
transformations. The amdS gene was isolated from p3SR2
(24). A 3.1-kb
SpeI-XbaI fragment was ligated between the
cel7A terminator and the 3' flanking region. The
plasmid p3SR2 was kindly provided by M. Hynes (University of Melbourne,
Melbourne, Australia).
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FIG. 1. Expression
cassettes constructed to study cleavage of Man5A-Xyn11A fusions. The
gene fusions were expressed from the cel7A promoter (prom.),
and termination of transcription was ensured by using a cel7A
terminator (term.) sequence. The man5A signal (ss) and
core-hinge sequences (M1 to G406 in pALK945 and
pALK948; M1 to G410 in pALK1021 and pALK1022)
were used to code for the carriers, the amdS gene was included
as a transformation marker, and the cel7A 3' flanking
region, together with the cel7A promoter, was used to target
the expression cassette into the cel7A locus by homologous
recombination (for a more detailed description, see Materials and
Methods). Synthetic linker sequences coding for an additional Arg in
pALK945 and a Kex2-like protease cleavage signal, Lys-Arg (as RDKR), in
pALK948 and pALK1022 were included to ensure cleavage of the fusion
protein. The expression cassette pALK1021 does not contain an
additional signal for proteolytic cleavage. The amino acids encoded by
the man5A sequence are shown in regular type, those of
xyn11A are in italics, and the synthetic amino acids for
proteolytic cleavage are in
boldface.
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FIG. 4. Expression
cassettes constructed to study effect of carrier polypeptide on Xyn11A
production. The overall structure of the expression cassettes was as
described in the legend to Fig.
1. The amdS gene
and the cel7A 3' flanking region (not shown) were
included as in the previous constructs. A sequence coding for the
synthetic Kex2-like protein-processing signal RDKR, identical to that
used in pALK948 and pALK1022, was included between the sequence coding
for the carrier polypeptide and the xyn11A sequence, with the
exceptions of pALK1118 and pALK1264. The expression cassette pALK1118
had the native man5A signal sequence (ss) cleaving signal and
pALK1264 with an additional sequence coding for GQCGG preceding the
Kex2 site. The constructs coding for the Man5A carrier (pALK1264 and
pALK1022) had the man5A signal sequence, and the constructs
coding for Cel6A CBD (pALK1283 to pALK1286) had the cel6A
signal sequence. The numbers of native amino acids encoded by the
carrier sequences, from M1 of the corresponding signal
sequences, are shown. Cel6A CBD block A codes for the tail of the
protein, B codes for the hinge, and B' codes for the
duplicated-hinge region. For a more detailed description, see Materials
and Methods. fragm.,
fragment.
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250 bp after the stop codon. The gene
was linked from its N-terminal Asp44 to the man5A
signal sequence (pALK1118 [man5A nucleotides 1 to
57]), to the man5A core-hinge coding sequences (pALK945
and -948 [nucleotides 1 to 1347] and pALK1021 and -1022
[nucleotides 1 to 1359]), or to a fragment of the
man5A core (pALK1264 [nucleotides 1 to 681]). For
the man5A sequence, see reference
39. The xyn11A
fusions to the cel6A-derived carriers were to the
cel6A CBD (block A in pALK1284 [cel6A
nucleotides 1 to 288]), a fragment of the CBD (pALK1283
[nucleotides 1 to 156]), the CBD-hinge (blocks A and B in
pALK1285 [nucleotides 1 to 306]), and the CDB-duplicated
hinge (blocks A, B, and B' in pALK1286 [nucleotides 1 to
387]). For the cel6A sequence, see reference
42. The sequence in the
linker of pALK945 codes for an additional Arg that makes the amino acid
sequence at the expected cleavage site identical to that of
cel7A cleaved by an unknown protease
(30). A synthetic
sequence coding for the dipeptide Lys-Arg, a target of a Kex2-like
protease (7), was included
in the linkers of pALK948, pALK1022, and pALK1264 and all the Cel6A CBD
constructs. In addition, the linker of pALK1264 was preceded by a
sequence coding for the amino acids Gly-Gln-Cys-Gly-Gly. This
additional sequence was included to increase the length of the linker
between the nonintact carrier and Xyn11A. It derives from the beginning
of the Man5A CBD. An identical sequence preceded the Xyn11A sequence in
pALK1021 and pALK1022 (Fig.
1). Exact fusions between the cel7A promoter and the signal sequences, carriers, linkers, and xyn11A were synthesized by PCR. An NruI recognition site (TCGCGA) was introduced into the Kex2 linker (encoded by the sequence CGCGACAAGCGC; the partial NruI sequence is underlined) to facilitate the construction of the fusions. The codon CGC was chosen for the arginines in the linker, and the third nucleotide of the native codon preceding the linker was changed to T when necessary. The modifications made did not change the amino acids encoded by the constructs.
Transformation of
Trichoderma and analysis of the transformants.
T. reesei protoplasts were
transformed with linear expression cassettes isolated from the vector
backbones by EcoRI. The expression cassettes were transformed
into T. reesei strain ALKO3620 (Cel5A-),
with the exception of pALK1118 and pALK1264, which were transformed
into T. reesei ALKO4468 (Cel5A-
Cel7B-). The strains ALKO3620 and ALKO4468 produce
similar amounts of heterologous xylanases when transformed with
identical expression plasmid constructs (A. Mäntylä and M.
Paloheimo, unpublished data). Transformations were
performed as describecd previously
(33) with the
modifications described in reference
23. The transformants
were purified on selection plates through single conidia prior to
sporulating them on PD agar. Targeting to the cel7A locus was
screened as a Cel7A-negative phenotype using a Minifold I-SRC 96 dot
blotter (Schleicher & Schuell, Dassel, Germany). The monoclonal
antibody CI-258 (1) was
used in the detection of the Cel7A protein by the ProtoBlot Western
Blot AP system (Promega). The genotypes of the chosen transformants
were confirmed by using Southern blots in which several genomic digests
were included, and the respective expression cassettes were used as
probes. Strains containing a replacement of cel7A with one
copy of the expression cassette were chosen for further
studies.
Protein and enzyme assays and
analysis of the mycelium dry mass.
Samples of the culture supernatants
were run on 12% polyacrylamide slab gels containing 0.1%
sodium dodecyl sulfate (SDS) on the Mini Protean II electrophoresis
system (Bio-Rad, Hercules, Calif.). The proteins were stained with
Coomassie brilliant blue R250. A polyclonal antibody raised against the
native purified Xyn11A (Mäntylä and Paloheimo, unpublished)
and the Protoblot AP System were used for the detection of the Xyn11A
protein in the Western blots. The amounts of the proteins secreted into
the culture supernatants were assayed after trichloroacetic acid
precipitation by a method described previously
(25). Bovine serum
albumin (BSA) was used as a standard. Xylanase activity was assayed
according to a method described previously
(4) using 5-min reactions
at pH 7 and 70°C in 50 mM McIlvaine's citrate-phosphate
buffer. Birch xylan (catalog no. 7500; Roth, Karlsruhe, Germany) was
used as a substrate. In the thermostability assays, 100 µg of
BSA/ml was added to the reaction mixtures. Mannanase activity was
assayed at 50°C and pH 5.3 using locust bean gum (G-0753;
Sigma, Oslo, Norway) as a substrate, as described previously
(39). The dry mass of
mycelia was analyzed from 10-ml
samples.
Isolation of RNA and analysis
of transcripts.
Total RNA
was isolated from mycelia grown in 200-ml shake flask cultivations for
3 and 4 days and from 1-liter fermentations after the strains were
grown for 2 days. An RNeasy Plant Mini Kit (Qiagen GmbH) was used for
the isolations. The Northern blot gels (1x MOPS
[morpholinepropanesulfonic acid], 6% formaldehyde,
1.2% agarose) were run according to standard methods
(37). A total of 2.0
µg of RNA was loaded per lane. An 81-mer oligonucleotide
complementary to the transcribed region of the cel7A promoter
(from +3 to -78)
(18) was used to detect
the mRNAs transcribed from the cel7A promoter. A 1.9-kb
KpnI fragment containing the T. reesei actin gene
(28) was used to
normalize the signals obtained. The Trichoderma actin gene,
cloned (49) and kindly
donated by Christian P. Kubicek, was used. The oligonucleotide was
labeled by using [
-32P]ATP (Amersham
Biosciences) according to standard methods
(37). The actin probe was
labeled by using [
-32P]dCTP and the
Multiprime DNA labeling system RPN16004 (all from Amersham
Biosciences). Hybridizations with both of the probes were performed at
42°C in 50% formamide- 6x SSPE
(1x SSPE is 0.18 M NaCl, 10 mM NaH2PO4,
and 1 mM EDTA [pH 7.7])-5x Denhardt's
solution-0.5% SDS- 100 µg of salmon
sperm DNA/ml. The filters were washed with 2x SSC-
0.5% SDS for 5 min at room temperature and with 2x
SSC- 0.1% SDS for 15 min at room temperature, followed
by either one wash at 42°C for the filters probed with the
oligonucleotide or two washes for the filters probed with actin. The
filters probed with actin were again washed twice for 15 min at
42°C with 0.1x SSC- 0.5% SDS. The
signals in the Northern blot filters were analyzed by using a Typhoon
8600 variable-mode imager and ImageQuant version 5.2 software
(Molecular Dynamics, Sunnyvale,
Calif.).
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TABLE 1. Production
of recombinant Xyn11A protein from strains in which the Man5A
core-hinge was used as a carrier for Xyn11Aa
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FIG. 2. SDS-PAGE
(A) and Western blot (B) analyses of the
fermentation supernatants of the transformants producing recombinant
Xyn11A using Man5A core-hinge carriers. Lanes: 1, purified Xyn11A (1
µg in panel A and 200 ng in panel B); 2, T. reesei
ALKO3620; 3, ALKO4332(pALK1010); 4, ALKO4396(pALK945); 5,
ALKO4399(pALK948); 6, ALKO4405(pALK1022); 7,
ALKO4402(pALK1021). A total of 2 µl of the undiluted
and 2 µl of the 1:100 diluted culture supernatants was applied
to the Coomassie blue-stained (A) and Western-blotted
(B) SDS-polyacrylamide gels. A rabbit polyclonal antibody
synthesized against the native Xyn11A was used to detect the
recombinant Xyn11A protein. The positions of the Man5A
core-hinge- Xyn11A fusion protein (a), Man5A core (b), and
Xyn11A (c) are marked by arrows in panel
A.
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FIG. 3. Thermostability
of xylanase activity on culture supernatants deriving from strains
producing recombinant Xyn11A. The thermostability of the xylanase
activity was measured in the shake flask cultivation supernatants of
the recombinant Xyn11A-producing T. reesei ALKO3620
transformants carrying the expression cassettes pALK945, pALK948,
pALK1021, and pALK1022 and in the supernatant of the N.
flexuosa fermentation cultivation. Samples to which BSA was added
to a concentration of 100 µg/ml were incubated at pH 7 and
70°C, and the xylanase activity was measured at various time
points from 0 to 120 min at pH 7 and 70°C using a reaction time
of 5
min.
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550 mg of
Xyn11A. The recombinant Xyn11A constituted 5 to 6% of the
proteins secreted into the culture supernatants of the transformants.
The mannanase activities were from
4,000 to 4,300 nkat/ml,
representing
1.9 to 2 mg of the Man5A core protein/ml and
constituting
20% of the proteins. The relative amount
of Xyn11A was only one-third of the amount of the Man5A core-hinge
carrier. Several single-copy transformants grown in 50-ml shake flask
cultivations (data not shown) gave similar molar ratios for the Xyn11A
and Man5A core-hinge carrier, from 2.5 to 3.2. The production levels in
the shake flask cultivations were
70 to 80% of those
obtained in the fermentor. The estimations for the amounts of Xyn11A
calculated from the activity values correlate with the estimations from
SDS-polyacrylamide gel electrophoresis (PAGE) gels and Western blots in
which dilutions of the culture supernatant were run and the purified
protein was used as a control (data not shown). The mannanase and xylanase activities assayed from the culture supernatant of ALKO4402(pALK1021) were similar to those from the other three transformants. Estimations from SDS-PAGE gels suggest that the amount of Xyn11A (present in fused and unfused forms) was approximately the same as those from the transformants carrying the expression cassettes pALK945, pALK948, and pALK1022. However, it was not possible to make an exact estimate of the amount of Xyn11A produced by this strain. We do not know the activities of the partners in the full-length fusion protein, the fusion protein was partially cleaved, and significant proteolysis was observed (Fig. 2).
T.
reesei strain ALKO4332 producing the Man5A core (pALK1010)
produced about two times more Man5A core than the strains in which the
Man5A core-hinge was used as a carrier of Xyn11A. The proportion of the
Man5A core protein from the proteins secreted into the culture
supernatant was also higher,
30%. The differences in
the production levels of Xyn11A, Man5A core-hinge, and Man5A core can
be seen on an SDS-PAGE gel (Fig.
2A).
The recombinant
Xyn11A protein expressed from pALK945, pALK948, and pALK1022 had the
native Xyn11A N terminus (data not shown). Thus, the cleavage of at
least the major portion of the fusion products occurred after the
dipeptide Lys-Arg (pALK948 and -1022) or after Arg (pALK945). The
recombinant Xyn11A was detected as one or two major protein bands in
the Western blot filters (Fig.
2B). The band with a
molecular mass of
37 kDa migrates in parallel with
the native purified Xyn11A. The other major band, with
2- to
3-kDa-higher molecular mass, was clearly detected in the supernatants
of the strains carrying the expression cassettes pALK948 and pALK1022.
This band represents a glycosylated form of Xyn11A, as proved by
deglycosylation of the samples with endoglycosidase H
(EndoHf) and peptide:N-glycosidase F (PNGase F)(data not shown). The strain carrying the expression cassette from
pALK1021 produced an unprocessed full-length fusion protein of
80 kDa (the calculated molecular mass of the fusion protein is
74.8 kDa), but in addition, a band corresponding to the 37-kDa Xyn11A
was detected. Also, several faint bands with molecular masses between
37 and 80 kDa were visible. These bands probably represent
proteolytically cleaved forms of the fusion protein. The unprocessed
fusion protein could also be faintly detected in the culture
supernatants of the other transformants. The amounts were very small in
the supernatants of the transformants containing the expression
cassettes pALK948 and pALK1022, coding for the synthetic Kex2
protease-processing site. A polypeptide of
30 kDa was detected
in all of the culture supernatants. This form of Xyn11A has the native
N terminus (data not shown), suggesting that it has been cleaved from
the C-terminal end.
The recombinant Xyn11A proteins had the same thermostability as the xylanase activity in the N. flexuosa cultivation supernatant (Fig. 3). The xylanase activities were stable for at least 2 h at 70°C and pH 7. The product from pALK1021 was an exception and lost nearly half of its activity during 2 h of incubation. The culture supernatants were also found to increase the brightness of pulp in the laboratory scale peroxide bleaching of kraft pulp at high temperature and pH in the same way as the culture supernatant from N. flexuosa (data not shown).
An intact
domain structure of the carrier polypeptide is beneficial for
high-yield production of Xyn11A.
A variety of small polypeptides
deriving from Cel6A and having different structures were tested as
carriers and compared to the Man5A core-hinge-derived carrier from
pALK1022 (Fig.
4). The Cel6a CBD (block A)
(42) was encoded as a
carrier in pALK1284. The coding regions for the CBD-hinge (blocks A and
B) and CBD-duplicated hinge (blocks A, B, and B') were used in
pALK1285 and pALK1286 to evaluate the effects of the flexible linker
region on the production and efficiency of cleavage of the fusion
protein. Two incomplete domain structures, fragments from the Man5A
core and Cel6A CBD, were included as carriers in pALK1264 and pALK1283
to analyze whether an intact domain structure is needed to achieve high
production levels. A construct in which xyn11A was fused to
the man5A signal sequence, pALK1118, was used as a control in
the experiments. The expression cassettes were transformed into T.
reesei host strains, single-copy integrants in which the
expression cassettes replaced the cel7A locus were selected,
and the chosen transformants were grown in shake flasks similarly to
those with the previous Man5A core-hinge constructs. The production
levels from several single-copy transformants were similar to each
other. One transformant from each construct was grown in the fermentor
and in 200-ml shake flask cultivations to analyze the growth,
production levels, cleavage of Xyn11A from the carrier, and expression
levels of the fusion mRNAs from the cel7A promoter (Fig.
5, 6,
7, and
8).
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FIG. 5. Results
from 200-ml shake flask cultivations of T. reesei
transformants producing Xyn11A. The strains were grown in parallel
flasks for 7 days, and the growth was followed by determining the pH
and mycelium dry mass. The masses of the lyophilized mycelia (A), the
changes in pH (B), the amounts of the proteins secreted into the
culture supernatants (C), and the xylanase activities (D)
during cultivation are shown. The strains carrying the expression
cassettes pALK1284 and pALK1285 were not included in the 200-ml
cultivations. The values from duplicate flasks did not differ from each
other on average by more than 2.2% (pH), 6.3% (biomass
concentration), 6.7% (protein), and 7.0%
(xylanase).
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FIG. 6. Production
of recombinant Xyn11A in 1-liter fermentor cultivations using intact
and incomplete domain structures as carrier polypeptides. The xylanase
activities in the culture supernatants were analyzed after 5 days of
fermentation; one fermentation was performed for each strain. The
T. reesei strain ALKO4468 (Host II) was used as a host for the
strains harboring pALK1118 and pALK1264 expression cassettes (ALKO4766
and ALKO4823), and ALKO3620 (Host I) was the host in the
other transformations, resulting in ALKO4405(pALK1022),
RF5007(pALK1283), RF5010(pALK1284), RF5013(pALK1285), and
RF5017(pALK1286).
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FIG. 7. Western
blot analysis of the fermentation supernatants of T. reesei
transformants producing Xyn11A. Samples (3 µl of 1:100
dilutions of the culture supernatants) were run in SDS-PAGE, and the
recombinant Xyn11A was detected from the Western blot filter by using a
polyclonal antibody synthesized against the native Xyn11A. Lanes 1 and
2, T. reesei host strains ALKO3620 and ALKO4468; lanes 3 to 9,
T. reesei transformed with the expression cassettes pALK1118,
pALK1283, pALK1284, pALK1285, pALK1286, pALK1264, and pALK1022 (the
same strains as in Fig.
6); lane 10 contains a
200-ng sample of the purified native Xyn11A
protein.
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FIG. 8. Northern
blot results for fusion mRNAs expressed from the cel7A
promoter. Samples of total RNA (2 µg), isolated from mycelia
grown in shake flask cultivations for 3 and 4 days, were loaded in all
lanes. The signals obtained by using a 32P-labeled
oligonucleotide hybridizing to the untranslated region of the
cel7A promoter were normalized using an actin probe.
(A) Relative levels of mRNAs transcribed from the
cel7A promoter. The mRNA levels shown are related to the level
of the cel7A mRNA from T. reesei ALKO3620 mycelium
analyzed on day 4, adjusted to 100. The bars indicate the averages from
two parallel cultivations. The variation between the signals analyzed
from the samples is shown by the vertical lines. (B and C) Northern
blot filters of mycelia grown for 4 days and probed with the
32P-labeled oligonucleotide probe (B) and with the
actin probe (C). The samples in the two lanes of each set of
mycelia are from the two separate shake flask
cultivations.
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10,000
nkat/ml. Also, the strain producing the Man5A core (ALKO4332/pALK1010)
belonged to this group (6.0 mg/ml of protein). The strains that had the
signal sequence fusion to xyn11A or an incomplete domain
structure as a carrier (ALKO4766/pALK1118, ALKO4823/pALK1264, and
RF5007/pALK1283) produced lower levels of proteins and xylanase
activity, 4.0, 4.6, and 3.6 mg/ml and only 1,100 to 1,200 nkat/ml. The
background activity from the native Trichoderma xylanases was
300 nkat/ml under the conditions of the assay.
The
results from the fermentor cultivations (Fig.
6) also showed that the best xylanase activities (12,780 and 11,500
nkat/ml, corresponding to 820 and 740 mg/liter) were obtained from the
T. reesei strains in which the Cel6A CBD-hinge and
CBD-duplicated hinge were used as carriers for Xyn11A (pALK1286 and
pALK1285). When the Man5A core-hinge or Cel6A CBD without the hinge
were used as carriers (pALK1022 and pALK1284), levels of 9,200 and
9,830 nkat/ml were reached (590 and 630 mg/liter). The xylanase
activities from the strains without a carrier polypeptide
(pALK1118/man5A signal sequence) or with an
incomplete domain structure as a carrier (pALK1264 and pALK1283) were
2,460 to 4,940 nkat/ml (160 to 320 mg/liter). When the Cel6A CBD
constructs were used as carriers,
10% of the proteins
secreted consisted of Xyn11A. This higher relative level of Xyn11A
(compared to 5 to 6% with the Man5A core-hinge) was due to both
a higher level of xylanase activity in the cultivations and a lower
level of proteins (6.8 to 8.1 mg/ml) produced by the strains with the
Cel6A carriers compared to the strain with the Man5A core-hinge carrier
(9.5 mg/ml).
The molecular mass of the recombinant Xyn11A was
also similar to that of the native enzyme when Cel6A CBD was used as a
carrier (Fig.
7). Thus, the fusion proteins appear to be correctly cleaved. Also, a
glycosylated form of the protein with
2-kDa-higher molecular
mass, as proved by deglycosylation of the samples by EndoHf
and PNGaseF (data not shown), was detected in the culture supernatants.
The relative amounts of the glycosylated form were different in the
cultivations. The highest level of the glycosylated form was produced
by the transformant containing the pALK1286 expression cassette. When
Xyn11A was produced as a fusion to Cel6A CBD without the flexible
linker (pALK1284), part of the product was detected as an uncleaved
fusion protein with
7-kDa-higher molecular mass in the gel
(the calculated mass of the Cel6A CBD is 4.6 kDa). Also, a glycosylated
form of this fusion protein was visible (as proved by deglycosylation
of the sample [data not shown]). Some degradation of Xyn11A
was visible in all of the samples. In addition to the
30-kDa
form representing Xyn11A cut from its C terminus, some polypeptides
with lower molecular masses could be
detected.
There is a block for production
at the transcriptional level.
Total cellular RNAs were isolated from
the mycelia cultivated for 3 and 4 days in the 200-ml shake flask
cultivations (Fig. 5). The
RNAs were probed using an oligonucleotide hybridizing to the
untranslated region of the cel7A promoter (Fig.
8B), and the signals obtained were normalized using an actin probe (Fig.
8C).
The expression levels from the cel7A promoter were at their maximum in the samples from day 4, but the differences in the mRNA levels were already visible in the samples from day 3 (Fig. 8A). The highest relative levels of the fusion mRNA were detected in the strains producing the highest levels of the recombinant Xyn11A (Fig. 5D and 6), those in which the carriers had an intact domain structure (pALK1022 and pALK1286). The strains having fusions to the signal sequence or to the Cel6A CBD fragment (pALK1118 and pALK1283) accumulated only half of this amount of mRNA. Surprisingly, a high level of mRNA (equivalent to the amounts measured in the strains with pALK1022 and pALK1286) was also detected in the strain carrying the construct pALK1264 but producing a low level of Xyn11A.
Even the highest levels of the fusion mRNAs were only 10 to 12% of the level of the cel7A mRNA of the host and about one-third of the amount of the man5A core mRNA from ALKO4332(pALK1010). The mRNA level of ALKO4332 producing the Man5A core was 37% of the cel7A mRNA level of the host.
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10,000 nkat/ml in shake flask cultivations. The yields from
the strains containing the incomplete carrier structures, fragments
from the Man5A core (pALK1264) or Cel6A CBD (pALK1283), were eight- to
ninefold less, 1,100 to 1,200 nkat/ml. In the fermentor cultivations,
similar results were obtained even though the differences in yields
between the two types of carriers were not so big (Fig.
6). The strain with the
signal sequence fusion (pALK1118) produced the lowest yield in the
fermentations. We suggest that the structure of the carrier has an
important role in obtaining increased yields of the heterologous
product, while the actual size of the carrier is not as
meaningful.
The gene fusion constructs that have been
successfully used to improve the yields of heterologous proteins in
filamentous fungi have, in most of the reported cases, consisted of the
whole secreted fungal protein or the core (and hinge) of such a
protein, corresponding to the Man5A core-hinge construct we used. In
addition to the high-molecular-mass carriers, sequences coding for
shorter polypeptides, prosequences, and additional N-terminal amino
acids of the well-secreted fungal proteins have been tested as
carriers. With these, improvements in yields have usually not been
obtained or they have been low compared to the yields with a long
carrier polypeptide (45,
48). In
Trichoderma an
1.4-fold increase in the production of
chymosin was obtained when a sequence coding for 20 amino acids of the
mature Cel7A (CBHI) was included prior to the chymosin sequence
(16), but in this case
the production level was also improved about fivefold with a fusion to
the Cel7A core-hinge (Uusitalo, unpublished; referred to in reference
32). The Cel6A CBD
carriers we used consisted of only 38 to 89 amino acids (8.5 to
19.9% of Cel6A), but still, levels of the recombinant Xyn11A
similar to or even higher than those obtained using the Man5A
core-hinge carriers (387 to 391 amino acids; 92.6 to 93.5% of
Man5A) were achieved. We have also tested the 8-amino-acid-long Man5A
prosequence as a short carrier polypeptide (pALK1116), but its use did
not increase the yield of the recombinant Xyn11A, compared to the
signal sequence fusion (pALK1118), in either the shake flask or
fermentor cultivations (data not shown).
The recombinant Xyn11A was efficiently cleaved from the Man5A core-hinge when the Kex2 cleavage signal Lys-Arg was included in the construct. The result was as expected, since T. reesei has been shown to possess a Kex2-type dibasic endopeptidase activity (10; Demolder et al., Abstr. 2nd Eur. Conf. Fungal Genet.). We also tested another putative proteolytic site, an amino acid triplet, Tyr-Gly-Arg, in the construct pALK945. This triplet was analogous to that described previously (30) between the Cel7A core-hinge and the heavy Fd chain of murine anti-2-phenyloxazolone immunoglobulin G1 antibody. The Cel7A-Fd fusion was cleaved between Tyr and Gly by an uncharacterized T. reesei protease. The Man5A core-hinge- Xyn11A fusion protein was cleaved differently, after Arg. The most suitable cleavage site might finally depend on the structures of both fusion protein partners, not only on the amino acid sequence of the linker region, as has been suggested (e.g., 8, 38).
The hinge (linker) that naturally separates the catalytic and substrate-binding domains is thought to permit separate folding of the two independent domains. The hinge region, when included between the Cel6A CBD carrier and Xyn11A, was shown to have a positive effect on the production level (Fig. 6, compare pALK1285 and -1286, including the hinge- double-hinge regions, to pALK1284). Also, the cleavage of the fusion polypeptide was more efficient (Fig. 7). We presume that without the hinge the Kex2 cleavage site might be embedded in the fusion protein structure and thus not be efficiently recognized by the protease. Still, it seems that the three-dimensional structure of the polypeptides and fusion polypeptide has more effect on the efficiency of the cleavage than the hinge. Efficient cleavage was also obtained for the fusion products from the expression cassettes pALK1264 and pALK1283 (carriers of incomplete domain structures), in which no hinge region was included.
The Xyn11A sequence has five putative sites for N glycosylation. According to Western blot analysis (Fig. 2 and 7), the recombinant Xyn11A was produced as one or two major forms. The lower band in the gel had the same molecular mass as the native unglycosylated Xyn11A. The upper band was N glycosylated, as proved by using EndoH and PNGase treatment (data not shown). Also, a glycosylated form of the uncleaved fusion protein could be detected in the culture supernatants of the transformants carrying the expression cassettes pALK1021 and pALK1284. The relative amounts of the glycosylated form differed depending on the construct used and on the cultivation conditions (shake flask versus fermentor [data not shown]). N-glycans have a stabilizing effect on proteins (47), but whether there are differences in the properties of the two major forms of Xyn11A was not analyzed.
There was a correlation between
the level of the mRNA and the level of the recombinant Xyn11A produced.
The transformants producing the highest levels of Xyn11A also expressed
the highest levels of mRNA from the cel7A promoter (Fig.
5D and
8), with the exception of
the strain including the expression cassette pALK1264 (see below). The
mRNA levels from the fusion constructs were higher than those from the
fusion to the signal sequence. However, there appeared to be a
restriction on production at the mRNA level. The levels of mRNA
encoding the fusion protein even in the transformants producing the
highest levels of Xyn11A were
12% of the amount of the
cel7A mRNA from the host and about one-third of the level of
mRNA expressed from pALK1010 in strain ALKO4332 producing the Man5A
core. The lower level of mRNA from the constructs including the N.
flexuosa xyn11A gene could be partly due to the difference in
codon usage, which might result in either a lower transcription level
or unstable mRNA. The lower mRNA level might also be due to some
destabilizing motifs in the fusion transcript, or there might be some
stabilizing regions included in the native cel7A transcript.
Interestingly, the level of the Man5A core mRNA expressed using the
cel7A promoter was also less,
37% of the level
of the cel7A mRNA of the untransformed host. Why the level of
the mRNA from a gene coding for a portion of a native
Trichoderma protein, Man5A, is also lower than that from the
cel7A gene is not known.
In addition to the restriction
on production at the mRNA level, a posttranscriptional bottleneck(s)
for the production of the bacterial xylanase in T. reesei can
be presumed. The amount of the Man5A core-hinge deriving from the
fusion protein was
1.9-fold less than the amount of the
genetic Man5A core analyzed from an analogous T. reesei
transformant, ALKO4332 (Table
1). This result is in
quite good agreement with the threefold-lower level of mRNA from the
fusion constructs. However, about three times more carrier polypeptide
(Man5A core-hinge) than recombinant Xyn11A was detected in the culture
supernatants of the strains containing the carrier constructs pALK945,
pALK948, and pALK1022 (Table
1). Also, the transformant
containing the expression cassette pALK1264 produced nearly 10-fold
less Xyn11A, but the amount of mRNA was similar to those of the strains
carrying pALK1022 and pALK1286. One of the main reasons for the lower
yield of the heterologous proteins has been shown to be proteolysis,
both in the growth medium
(2) and inside the cell,
in the last stages of the secretion pathway or by mycelium-bound
proteases (11). Some
proteolysis of the recombinant Xyn11A could be observed in the Western
blots (Fig. 2 and
7), which at least partly
explains the lower relative level of Xyn11A compared to the Man5A
core-hinge. The proteolysis was enhanced in the culture supernatant by
prolonged incubation and change of pH from 3 to 5 (not shown). The
discrepancy in the relative amounts of the carrier and the heterologous
protein from the fusions has been reported previously for several
proteins, e.g., chymosin
(48), Fab antibodies
(31), and human
interleukin-6 (13). Also,
there are published examples in which such a discrepancy was not
observed and the two protein partners were produced in equimolar
amounts, e.g., interleukin-6, hen egg white lysozyme, and guar
-galactosidase expressed from a synthetic gene
(8,
13,
21).
It has been shown that substantially higher levels of human interleukin-6 could be obtained from Aspergillus niger by using a fusion construct without the Kex2 site (6). We could not show any clear increase in the amount of Xyn11A from a pALK1021 fusion construct (Man5A core-hinge- Xyn11A), estimated from SDS-PAGE gels and Western blots. However, the estimation of the amount of the fusion protein was difficult because its specific activity is not known and the product was partially cleaved by proteases.
In conclusion, the bacterial Xyn11A produced in T.
reesei appeared to be correctly cleaved and had properties
(thermostability and bleaching properties) similar to those of the
xylanase in N. flexuosa culture medium. It was shown that a
higher production yield could be obtained by using carriers having an
intact domain structure than with those having an incomplete domain
structure. The recombinant Xyn11A constituted from 6% (Man5A
carriers) to 10% (Cel6A CBD carriers) of the secreted proteins.
The best yield of the recombinant Xyn11A from 1-liter fermentations was
820 mg/liter. This yield was obtained using the Cel6
CBD-double hinge as a carrier. Thus, the Cel6A CBD seems to have
promise as a low-molecular-mass carrier for heterologous proteins in
T. reesei. However, the yield of Xyn11A should be further
increased to obtain industrially relevant production levels. In further
strain constructions, several optimizations can be made, including
changing the codons of the heterologous gene to better resemble the
codon usage of the host, increasing the gene copy number, and
mutagenization of the production strain. Also, an interesting area for
further research will be to study how the different constructs induce
the "unfolded protein response"
pathway.
Present address: UniCrop Ltd., FIN-00790 Helsinki, Finland. ![]()
Present address: Cargill Dow LLC, Minnetonka, MN 55345. ![]()
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