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Applied and Environmental Microbiology, July 2003, p. 3833-3839, Vol. 69, No. 7
0099-2240/03/$08.00+0 DOI: 10.1128/AEM.69.7.3833-3839.2003
Copyright © 2003, American Society for Microbiology. All Rights Reserved.
Research Group of Industrial Microbiology, Fermentation Technology and Downstream Processing, Department of Applied Biological Sciences, Vrije Universiteit Brussel, B-1050 Brussels, Belgium
Received 25 November 2002/ Accepted 17 April 2003
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Bacteriocins are antibacterial peptides or proteins active against other gram-positive, mainly closely related bacterial species, including some undesirable spoilage bacteria and food-borne pathogens (11). The in situ production of bacteriocins enhances the growth of the starter organisms toward the fortuitous flora and hence ensures a stable and safe end product (17, 40). Bacteriocinogenic starter cultures and cocultures and their bacteriocins could therefore be useful in preserving meat and meat products (38). However, among the uncertainties are the levels of production and activities of bacteriocins in situ. Therefore, it is important to know both the effects of environmental factors, such as temperature and acidity, and the influence of specific sausage ingredients, such as salt and nitrite, on the growth characteristics and production of bacteriocins by the starter cultures used in European fermented sausage, in particular, Lactobacillus sakei and Lactobacillus curvatus (26, 27, 31).
At the start of a sausage fermentation, the addition of the curing agent nitrite is important, since at that time characteristics such as a low redox potential (Eh), a low water activity (aw), and a low pH have not yet been established. Nitrite is added to the meat batter to inhibit the growth of salmonellae and clostridia, to aid in color development, to prevent lipid rancidity, and to produce a typical cured flavor (7, 25, 34). With respect to Salmonella, Listeria, and Staphylococcus aureus, the first hours and days (high aw and pH) are critical. Therefore, the rapid development of LAB competing with the spoilage bacteria is very important, causing a rapid reduction in the pH to below 5.4 (23). The dominance of desirable LAB is favored by anaerobic conditions, added sugars and curing salt, and a low initial pH of the mixture (30). However, little is known about the influence under aerobic and anaerobic conditions of nitrite as a sausage batter ingredient and antimicrobial substance on the functionality of bacteriocin-producing strains as meat starter cultures used for sausage fermentation.
L. curvatus LTH 1174, a strain isolated from a naturally fermented sausage and a producer of the listericidal bacteriocin curvacin A, has been shown to be a successful starter strain for European sausage fermentations (39, 40). It was shown previously in vitro that this strain displays maximum bacteriocin activity levels under temperature and pH conditions used for such fermentations (31). The aim of the present study was to examine how various oxygen levels and anaerobic conditions affect the growth and bacteriocin production of the meat starter culture L. curvatus LTH 1174 in the presence or absence of sodium nitrite (NaNO2).
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For the experiments with nitrite, a modified version of MRS medium (8) was used (mMRS). This modification contained twice the concentrations of the complex nutrient sources, i.e., bacteriological peptone (Oxoid, Basingstoke, United Kingdom), Lab Lemco (Oxoid), and yeast extract (VWR International, Darmstadt, Germany), present in standard MRS medium. This modification prevented the severe growth limitation of L. curvatus LTH 1174 due to nutrient depletion (J. Verluyten, W. Messens, F. Leroy, V. Schrijvers, and L. De Vuyst, unpublished results). In addition, calculations of the amino nitrogen content of mMRS medium (as described in The Oxoid Manual, 8th ed.) showed that it approximates more closely the actual sausage environment (7). Furthermore, maximum curvacin A activity was found when the concentrations of the complex nutrient sources were doubled; the slightly lower level of specific bacteriocin production was counterbalanced by the higher level of biomass production; and the apparent bacteriocin inactivation rate was comparable to that in standard MRS medium (Verluyten et al., unpublished). For the fermentations without added NaNO2, 20 g of glucose per liter was used. For all other fermentations, 15 g of glucose per liter was used to approximate the actual sausage environment.
For examining growth and bacteriocin production under anaerobic and aerobic conditions, a meat simulation medium (MSM) was used. This medium contained, per liter, the following: 20 g of bacteriological peptone, 16 g of Lab Lemco, 8 g of yeast extract, 0.2 g of MgSO4 · 7H2O, 0.038 g of MnSO4 · H2O, 1 ml of Tween 80, 5 g of lactic acid (sterilized separately), 40 g of NaCl, and 0.005 g of NaNO2. A stock solution of NaNO2 (10 g per liter) was sterilized separately by microfiltration (Acrodisc; Pall Gelman Sciences, Ann Arbor, Mich.). The amount of NaNO2 added was representative of residual nitrite levels encountered in fermented sausage, since nitrite is rapidly depleted when added to the sausage batter (1, 14, 32, 37). Additionally, a pH profile was imposed (Fig. 1). This profile was based on the course of the pH during an actual German-type sausage fermentation with L. curvatus LTH 1174 (18).
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FIG. 1. pH profile for the simulation of an L. curvatus LTH 1174 fermentation in MSM (for the composition of MSM, see Materials and Methods). The pH profile was chosen from an actual German-type sausage fermentation with L. curvatus LTH 1174 (18).
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The influence of anaerobic and aerobic conditions on the growth of and curvacin A production by L. curvatus LTH 1174 was investigated by sparging the medium (MSM) with filtered nitrogen gas (N28; Air Liquide, Paris, France) and air, respectively, at flow rates of 2 and 3 liters per min, respectively. These fermentations were carried out at a controlled temperature of 20°C and with the pH profile shown in Fig. 1, the pH being controlled through automatic addition of 10 N NaOH. Finally, laboratory fermentations were carried out in triplicate to clarify the influence of anaerobic conditions on nitrite inhibition by sparging mMRS medium with 2 liters of nitrogen gas (N28) per min at a controlled temperature of 25°C and a constant pH of 5.5.
All laboratory fermentations were carried out by using a 15-liter laboratory fermentor (BiostatC; B. Braun Biotech International) with a working volume of 10 liters. Online control was performed as described previously (26), except that online analyses of both input gases and gases given off were performed (EGAS 8). The inoculum was prepared as described previously (31).
Assays.
At regular time intervals, samples were withdrawn aseptically from the fermentor to determine cell counts (CFU), biomass (cell dry mass [CDM]), the level of soluble bacteriocin activity in a cell-free culture supernatant, the lactic acid concentration, and the residual glucose concentration as described previously (10, 26). The standard deviations for the CDM, glucose, and lactic acid measurements were 0.11, 0.04, and 0.02 g liter-1, respectively.
Modeling.
Primary modeling of cell growth, glucose consumption, lactic acid production, and bacteriocin production and inactivation was performed both to fit the data and to estimate the biokinetic parameters representative of growth and curvacin A production. The equations listed in Table 1 were used. They are the same as those reported by Messens et al. (31), except that bacteriocin production was made dependent on the minimum biomass concentration required for the onset of bacteriocin production due to induction (12).
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TABLE 1. Equations used for primary model development
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FIG. 2. Influence of different concentrations of sodium nitrite on the growth of L. curvatus LTH 1174, as measured by the optical density at 600 nm (OD600) (closed symbols) and pH (open symbols) as a function of time. Sodium nitrite was added at 0 ppm (diamonds), 50 ppm (squares), 100 ppm (triangles), and 200 ppm (circles).
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FIG. 3. Experimental (symbols) and modeled (lines) values for the production of biomass (X; in grams of CDM per liter) (a), lactic acid formation (in grams of lactic acid per liter) (b), and curvacin A production (B; in MAU per liter) (c) by L. curvatus LTH 1174. Values were determined in mMRS medium without added sodium nitrite under standard conditions of air supply ( ) and under anaerobic conditions ( ) and with 10 ppm of added sodium nitrite under standard conditions of air supply ( ) and under anaerobic conditions ( ) at a controlled temperature of 25°C and at a constant pH of 5.5.
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When the different biokinetic parameters used for the primary model were compared (Table 2), it was clear that bacterial growth was unaffected by the gas phase. No changes in the maximum specific growth rate were observed. However, the maximum attainable biomass concentration was higher under anaerobic conditions than under standard conditions of air supply or aerobic conditions (Fig. 4a). Under anaerobic conditions, the higher biomass concentration also expedited glucose consumption and, remarkably, the retardation of lactic acid production caused by the addition of NaNO2 was not observed (Fig. 4b). In contrast, under standard conditions of air supply or aerobic conditions, this nitrite inhibition phenomenon was obvious (Fig. 4b). Additionally, when aeration was applied, not all glucose was converted into lactic acid, but part of it (approximately 20%) was converted into acetic acid (Fig. 4b).
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TABLE 2. Influence of aerobic and anaerobic conditions on various parameters for L. curvatus LTH 1174a
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FIG. 4. Influence of oxygen availability on production of biomass (X; in grams of CDM per liter) (a), lactic acid production (in grams per liter) (b), and bacteriocin production (B; in MAU per liter) (c) by L. curvatus LTH 1174. Values were determined in MSM containing 5 ppm of sodium nitrite as a function of time. Fermentation was carried out under standard conditions of air supply ( ), under aerobic conditions ( ), and under anaerobic conditions ( ). The symbols represent experimental values; lines were drawn according to the model. Experimental values for acetic acid produced during fermentation under aerobic conditions are also shown ( ).
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Influence of sodium nitrite under anaerobic conditions.
When the influence of oxygen availability was studied, a slowing down of lactic acid production was not observed under anaerobic conditions (see above). Therefore, two additional fermentations were carried out under anaerobic conditions, one without added NaNO2 and one in the presence of 10 ppm of NaNO2, in mMRS medium. The fermentations without added NaNO2 were comparable, except for a slightly lower maximum attainable biomass concentration under anaerobic conditions than under standard conditions of air supply (2.00 instead of 2.20 g of CDM liter-1, respectively), which resulted in a slightly lower maximum bacteriocin activity (2.6 instead of 2.9 MAU liter-1, respectively) (Fig. 3c), although the specific bacteriocin production levels were the same. In the presence of NaNO2, anaerobic conditions resulted in a higher biomass concentration than standard conditions of air supply (1.65 instead of 1.00 g of CDM liter-1), which was still lower than that obtained in the absence of NaNO2 (2.00 g of CDM liter-1) (Fig. 3a). Again, the nitrite-dependent slowing down of lactic acid production was not observed (Fig. 3b). The reduction in bacteriocin activity due to the addition of NaNO2 was less pronounced under anaerobic conditions (from 2.6 to 1.9 MAU liter-1) than under standard conditions of air supply (from 2.9 to 0.8 MAU liter-1) (Fig. 3c). This result was due to a higher maximum attainable biomass concentration (1.6 instead of 1.0 g of CDM liter-1) and an increase in specific bacteriocin production (1.7 instead of 1.2 MAU/g of CDM).
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Both L. sakei CTC 494 and L. curvatus LTH 1174 are interesting bacteriocin-producing meat starter cultures (26, 27, 28, 31). Previously, it was shown that sodium chloride drastically influenced the bacteriocin production of L. sakei CTC 494 by decreasing both biomass production and specific bacteriocin production (27). In this study, it was shown that stress imposed on L. curvatus LTH 1174 due to added NaNO2 inhibited biomass formation and decreased both volumetric and specific curvacin A production. Clearly, there are distinct adaptive responses to environmental stress conditions, not all of which have a positive effect on bacteriocin production (10). For Enterococcus faecium CTC 492, the addition of 100 ppm of NaNO2 significantly inhibited enterocin production compared with that seen in the standard MRS control (4). In contrast, Lactococcus lactis DPC 4275 produced significantly larger amounts of lacticin 3147 (1,300 arbitrary units/g) in sausages to which a low concentration of sodium nitrite (20 ppm) had been added (36). L. curvatus LTH 1174 showed a marked decrease in maximum bacteriocin activity even at a sodium nitrite level of 10 ppm in mMRS medium. This decrease in bacteriocin activity was due to a marked inhibition of biomass production as well as to a significant decline in specific bacteriocin production. In contrast, in L. sakei CTC 494, the decline in bacteriocin titer was solely due to the inhibitory effect of sodium nitrite on biomass production; specific bacteriocin production was unaffected (27).
Hence, it appears that L. curvatus LTH 1174 is much more sensitive to nitrite than L. sakei CTC 494. The latter strain still displays growth and bacteriocin production at sodium nitrite levels of 400 ppm and is also more salt tolerant (27). Although L. sakei and L. curvatus are the dominant LAB strains encountered in European sausage starter cultures, both commercial and natural (16), it seems that L. curvatus is less adapted to the sausage environment than L. sakei. The higher sensitivity toward salt (22), especially the very high sensitivity toward a curing agent, may, at least partially, explain why L. curvatus is less frequently isolated from traditionally fermented sausages. Moreover, when investigating the cold-room environments of an artisanal sausage manufacturing plant, Andrighetto et al. (3) isolated only L. sakei, a result which is also indicative of the higher resistance and adaptability of this species to these environments. However, a concentration of about 30 to 50 ppm of nitrite is sufficient to obtain the full curing color in fermented sausages (19, 23). In this situation, low nitrite levels are not a severe problem for L. curvatus, and its higher sensitivity toward salt may be one factor disfavoring L. curvatus compared to L. sakei.
The maximum curvacin A activity and the specific bacteriocin production of L. curvatus LTH 1174 were dependent on the atmospheric conditions applied, whereas the onset of bacteriocin production characterized by its minimum biomass concentration was not. The minimum biomass concentration corresponds to the production of a critical amount of induction factor that binds to its receptor for the initiation of curvacin A production (12). The induction of bacteriocin production is dependent on both temperature and salt (4, 12). Oxidative stress caused by aeration of the growth medium seemed to be a stimulus for increased specific curvacin A production. LAB exhibit an inducible oxidative stress response when exposed to sublethal levels of oxygen intermediates (6). The induced protective system consists of a set of stress proteins which protect cells. It is possible that in some bacteria, oxidative stress also induces an increase in the production of defensive molecules, such as bacteriocins. The extra ATP which will have been generated as a consequence of the metabolic shift toward acetic acid production under aerobic conditions may explain the higher level of bacteriocin production by L. curvatus LTH 1174, since it did not produce a higher biomass concentration. Aeration also increased specific nisin Z production when the initial level of air saturation was 60% or higher (2). Increasing the oxygen saturation percentage caused significant increases in nisin A production and amylovorin production by L. lactis subsp. lactis IIM Lb. 1.13 (5) and Lactobacillus amylovorus DCE 471 (10), respectively. On the other hand, when a culture of L. sakei L45 was aerated during growth, only very low levels of lactocin S were detected compared to those obtained in a fermentation under anaerobic conditions, possibly due to an alteration of the chemical structure, such as oxidation of a methionine residue (33).
In the presence of sodium nitrite, L. curvatus LTH 1174 displayed the highest volumetric bacteriocin titers under anaerobic conditions, as a result of both increased biomass production and increased specific bacteriocin production. Since the slowing down of lactic acid production was never seen under anaerobic conditions, the inhibition of growth in the presence of sodium nitrite under aerobic conditions was due to the curing agent and not, for instance, to nutrient limitation. In view of the anaerobic conditions encountered in the actual sausage environment, the higher curvacin A activities under these conditions are an interesting feature. Furthermore, these conditions seem to partially reduce the negative effect of nitrite on the growth and metabolic activity of L. curvatus LTH 1174. Dry sausages made only with common salt quickly develop grey discolorations because of the comminution process and the influence of oxygen. Fat breakdown also takes place more rapidly, and the shelf life is limited (24). During chopping, oxygen from the air is mixed into the raw sausage batter, resulting in a relatively high Eh (25). The initial microflora of fresh meat consists largely of gram-negative aerobic rods, particularly Pseudomonas spp. and Brochothrix thermosphacta (23, 29). The oxygen present within the mixture is rapidly consumed by these bacteria. The rapid breakdown of oxygen in freshly made sausages is delayed by the presence of nitrite (35). The latter is more effective as a bactericidal substance when the Eh is low (25). Additionally, under aerobic conditions, these spoilage bacteria are relatively insensitive to lactic acid.
In conclusion, the use of L. curvatus LTH 1174 as a bacteriocin-producing starter culture in European sausage fermentation is promising because the process conditions match the temperature and pH requirements of this strain (31). While salt concentrations used for sausage fermentation reduce bacteriocin production, the anaerobic environment of fermented sausages masks the inhibitory effect of the curing agent, sodium nitrite. Although all experiments were conducted in a model system, these findings will aid in the industrial implementation of new, bacteriocin-producing starter cultures of L. curvatus and L. sakei in fermented meat production. These bacteriocinogenic meat starter cultures for sausage fermentations will certainly contribute to a safer end product.
The technical assistance of Vincent Schrijvers is greatly appreciated. L. curvatus LTH 1174 was kindly provided by W. P. Hammes (Institut für Lebensmitteltechnologie, Universität Hohenheim, Stuttgart, Germany).
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