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Applied and Environmental Microbiology, February 2004, p. 1207-1212, Vol. 70, No. 2
0099-2240/04/$08.00+0 DOI: 10.1128/AEM.70.2.1207-1212.2004
Copyright © 2004, American Society for Microbiology. All Rights Reserved.
Division of Molecular Science, Graduate School of Science and Technology,1 Department of Chemical Science and Engineering, Faculty of Engineering, Kobe University, 1-1 Rokkodaicho, Nada-ku, Kobe 657-8501,2 Department of Synthetic Chemistry and Biological Chemistry, Graduate School of Engineering, Kyoto University, Yoshida, Sakyo-ku, Kyoto 606-8501, Japan3
Received 2 September 2003/ Accepted 3 November 2003
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-agglutinin was used, Trichoderma reesei endoglucanase II and cellobiohydrolase II and Aspergillus aculeatus ß-glucosidase 1 were simultaneously codisplayed as individual fusion proteins with the C-terminal-half region of
-agglutinin. Codisplay of the three enzymes on the cell surface was confirmed by observation of immunofluorescence-labeled cells with a fluorescence microscope. A yeast strain codisplaying endoglucanase II and cellobiohydrolase II showed significantly higher hydrolytic activity with amorphous cellulose (phosphoric acid-swollen cellulose) than one displaying only endoglucanase II, and its main product was cellobiose; codisplay of ß-glucosidase 1, endoglucanase II, and cellobiohydrolase II enabled the yeast strain to directly produce ethanol from the amorphous cellulose (which a yeast strain codisplaying ß-glucosidase 1 and endoglucanase II could not), with a yield of approximately 3 g per liter from 10 g per liter within 40 h. The yield (in grams of ethanol produced per gram of carbohydrate consumed) was 0.45 g/g, which corresponds to 88.5% of the theoretical yield. This indicates that simultaneous and synergistic saccharification and fermentation of amorphous cellulose to ethanol can be efficiently accomplished using a yeast strain codisplaying the three cellulolytic enzymes. |
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The anaerobic bacteria Clostridium thermocellum and Clostridium cellulovorans and the filamentous fungus Trichoderma reesei are well known as strongly cellulolytic and xylanolytic microorganisms. C. thermocellum and C. cellulovorans produce a cellulosome complex consisting of cellulase and hemicellulase organized on the cell surface (5, 25); T. reesei, meanwhile, extracellularly secretes three types of cellulolytic enzyme, including five endoglucanases (EG [EC 3.2.1.4]) (17, 19-22), two cellobiohydrolases (CBH [EC 3.2.1.91]) (9, 30), and two ß-glucosidases (BGL [EC 3.2.1.21]) (3). Endoglucanases act randomly against the amorphous region of the cellulose chain to produce reducing and nonreducing ends for cellobiohydrolases, which produce cellobiose from reducing or nonreducing ends of crystalline cellulose. Cellulose chains are thus efficiently degraded to soluble cellobiose and cellooligosaccharides by the endo-exo synergism of EG and CBH (9, 13, 29, 36). In the last step of enzymatic cellulose degradation, cellooligosaccharides are hydrolyzed to glucose by ß-glucosidase. In addition to endo-exo synergism, exo-exo synergism between two cellobiohydrolases has also been reported (9, 14, 28, 29).
Such cellulolytic enzymes have been expressed in bacteria (34, 38) and yeast (4, 7, 15, 31, 32) as a way of reducing the cost of cellulase production and other pretreatments in the process of ethanol production from cellulosic materials (12, 26, 37). Recently some researchers have developed ethanologenic bacteria (8, 34, 38) and yeast (4, 7) that can produce ethanol from cellulosic materials. The recombinant Klebsiella oxytoca SZ21 developed by Zhou et al. was able to directly produce ethanol from amorphous cellulose, although with insufficient ethanol yield (38). When using other recombinant ethanologenic bacteria or yeast to ferment cellulose, addition of commercial cellulase is necessary for ethanol production.
Previously, we reported direct and efficient ethanol production from the soluble cellulosic polysaccharide barley ß-glucan with a yeast strain codisplaying on the cell surface T. reesei EGII (glycosyl hydrolase family 5) and Aspergillus aculeatus BGL1 (family 3) (7). In the present study, we attempted simultaneous and synergistic saccharification and fermentation of amorphous cellulose to ethanol with the use of only a recombinant yeast strain codisplaying three types of cellulolytic enzyme, namely, T. reesei EGII and CBHII (family 6) and A. aculeatus BGL1.
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TABLE 1. Characteristics of strains and plasmids used in this study
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-agglutinin gene (the gene encoding the C-terminal 320 amino acid residues and 446 bp of the 3'-flanking region) (11). The resulting plasmid was named pFCBH2w3 (Fig. 1). The plasmids used are summarized in Table 1.
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FIG. 1. Expression plasmid for display of T. reesei CBHII on the yeast cell surface (pFCBH2w3). s.s., secretion signal sequence of R. oryzae glucoamylase gene.
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Immunofluorescence labeling of cells.
Immunofluorescence labeling of cells was carried out according to a method described previously (7). As the primary antibody, mouse anti-RGS(His)4 immunoglobulin G (IgG) (Qiagen, Valencia, Calif.), rabbit anti-FLAG IgG (Sigma Chemical Co., St. Louis, Mo.) and rabbit anti-A. aculeatus BGL1 IgG were used at dilution rates of 1:100, 1:100, and 1:500 with the RGS(His)6-EGII-
-agglutinin, FLAG-CBHII-
-agglutinin, and BGL1-
-agglutinin fusion proteins, respectively. As secondary antibody, goat anti-mouse IgG conjugated with Alexa Fluor 488 and goat anti-rabbit IgG conjugated with Alexa Fluor 546 (Molecular Probes, Inc., Eugene, Oreg.) were used at a dilution rate of 1:250.
Enzyme assay.
Endoglucanase and cellobiohydrolase activities were determined by hydrolysis of 1 g of amorphous cellulose per liter in 50 mM sodium acetate buffer (pH 5.0) at 30°C. Phosphoric acid-swollen cellulose was prepared from Avicel PH-101 (Fluka Chemie GmbH, Buchs, Switzerland) as amorphous cellulose (33). After precultivation in SD medium for 24 h and aerobic cultivation in SDC medium for 72 h at 30°C, cells were collected by centrifugation at 6,000 x g for 10 min at 4°C, washed with distilled water twice, and resuspended in a reaction mixture with the optical density at 600 nm (OD600) adjusted to 10. After a hydrolysis reaction, the supernatant was separated by centrifugation for 3 min at 20,000 x g and 4°C and used for measurement of the amount of reducing sugar, total soluble sugar, and insoluble sugar and for high-performance liquid chromatography (HPLC) analysis of hydrolysis products as described below. The amount of reducing sugar and total soluble sugar released from insoluble substrate and insoluble sugar was measured using a Somogyi-Nelson method (35) and a phenol-sulfuric acid method (6) to determine the number of glucose equivalents.
ß-Glucosidase activity was measured using p-nitrophenyl-ß-D-glucopyranoside (Nacalai Tesque, Inc., Kyoto, Japan) as the substrate according to a previously described method (7) but with an OD600 of 0.1 in the reaction mixture.
Determination of hydrolysis products.
The end products released from the phosphoric-acid swollen cellulose were analyzed according to a previously described method (7).
Fermentation.
After precultivation in SD medium for 24 h, yeast cells were aerobically cultivated for 72 h at 30°C in SDC medium, collected by centrifugation for 10 min at 6,000 x g and 4°C, and washed with distilled water twice. The cell pellets were then inoculated into fermentation medium (6.7 g of yeast nitrogen base without amino acid [Difco] per liter with appropriate supplements, 20 g of Casamino Acids per liter, 10 g of nonsterilized phosphoric acid-swollen cellulose per liter as the sole carbon source), and ethanol fermentation was anaerobically performed at 30°C with the OD600 of the fermentation medium adjusted to 50. Ethanol, total sugar, and glucose concentrations were measured using gas chromatography, a phenol-sulfuric acid method (6) as a glucose equivalent, and a Glucose CII test (Wako Pure Chemical Industries, Ltd., Osaka, Japan), respectively. The gas chromatograph (model GC-8A, Shimadzu, Kyoto, Japan) (fitted with a flame ionization detector) was operated under the following conditions: glass column (2.0 m by 3.2 mm) packed with Thermon-3000 (Shimadzu); temperature of column, injector, and detector, 180°C; nitrogen carrier gas flow rate, 25 ml/min. Total sugar concentrations were determined by subtracting the yeast cell-derived sugar from the culture medium containing the yeast cells and cellulose.
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-agglutinin, RGS(His)6-EGII-
-agglutinin, and FLAG-CBHII-
-agglutinin fusion genes) were transformed or cotransformed into the yeast S. cerevisiae MT8-1 strain simultaneously, and the resultant transformants were designated strains MT8-1/pFCBH2w3, MT8-1/pEG23u31H6,MT8-1/pBG211, MT8-1/pEG23u31H6/pFCBH2w3, MT8-1/pBG211/pEG23u31H6, and MT8-1/pBG211/pEG23u31H6/pFCBH2w3 (Table 1). To confirm codisplay of BGL1, EGII, and CBHII on the yeast cell surface, immunofluorescence labeling of the cells was carried out using rabbit anti-FLAG antibody, mouse anti-RGS(His)4 antibody, and rabbit anti-A. aculeatus BGL1 antibody as the primary antibody. As shown in Fig. 2, the red fluorescence of Alexa Fluor 546-conjugated goat anti-rabbit IgG was observed for strains MT8-1/pFCBH2w3, MT8-1/pEG23u31H6/pFCBH2w3, and MT8-1/pBG211/pEG23u31H6/pFCBH2w3 (Fig. 2, column 2); that of Alexa Fluor 546-conjugated anti-rabbit IgG was observed for strains MT8-1/pBG211, MT8-1/pBG211/pEG23u31H6, and MT8-1/pBG211/pEG23u31H6/pFCBH2w3 (Fig. 2, column 5); and the green fluorescence of Alexa Fluor 488-conjugated goat anti-mouse IgG was observed for strains MT8-1/pEG23u31H6, MT8-1/pEG23u31H6/pFCBH2w3, MT8-1/pBG211/pEG23u31H6,and MT8-1/pBG211/pEG23u31H6/pFCBH2w3 (Fig. 2, column 3). These results confirm single display and codisplay of BGL1, EGII, and CBHII. Specifically, three types of cellulase (namely, BGL1, EGII, and CBHII) were successfully codisplayed on the cell surface of strain MT8-1/pBG211/pEG23u31H6/pFCBH2w3.
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FIG. 2. Immunofluorescence labeling of transformants: Nomarski differential interference micrographs (columns 1 and 4) and immunofluorescence micrographs (columns 2, 3, and 5) of S. cerevisiae MT8-1/pCAS1 (control) (A), MT8-1/pFCBH2w3 (B), MT8-1/pEG23u31H6 (C), MT8-1/pBG211 (D), MT8-1/pEG23u31H6/pFCBH2w3 (E), MT8-1/pBG211/pEG23u31H6 (F), and MT8-1/pBG211/pEG23u31H6/pFCBH2w3 (G). Cells were labeled with rabbit anti-FLAG IgG antibody and goat anti-rabbit IgG conjugated with Alexa Fluor 546 (column 2), with mouse anti-RGS(His)4 antibody and goat anti-mouse IgG conjugated with Alexa Fluor 488 (column 3), and with rabbit anti-A. aculeatus BGL1 antibody and goat anti-rabbit IgG conjugated with Alexa Fluor 546 (column 5).
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FIG. 3. Time course of synergistic hydrolysis of amorphous cellulose by S. cerevisiae MT8-1/pCAS1 (control) (open square), MT8-1/pFCBH2w3 (open triangle), MT8-1/pEG23u31H6 (closed triangle), MT8-1/pEG23u31H6/pFCBH2w3 (closed circle), and MT8-1/pBG211/pEG23u31H6/pFCBH2w3 (open circle). The data points represent the averages of five independent experiments.
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FIG. 4. Graph (a) and photograph (b) representing the residual amount of cellulose in hydrolysis reaction mixture after 72 h of reaction with S. cerevisiae MT8-1/pCAS1 (control) (A), MT8-1/pFCBH2w3 (B), MT8-1/pEG23u31H6 (C), MT8-1/pEG23u31H6/pFCBH2w3 (D), and MT8-1/pBG211/pEG23u31H6/pFCBH2w3 (E). The data represent the averages of three independent experiments.
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Degradation of amorphous cellulose by a yeast strain codisplaying three types of cellulolytic enzyme.
The ability of the yeast strain MT8-1/pBG211/pEG23u31H6/pFCBH2w3 to hydrolyze amorphous cellulose was examined using the same method as described above. In spite of codisplay of three types of enzyme on the cell surface, no reducing sugar was detected in the reaction mixture of the strain (Fig. 3). However, the residual amount of insoluble sugar in the reaction mixture of this strain was smaller than that seen with yeast strain MT8-1/pEG23u31H6/pFCBH2w3 (Fig. 4). The reducing sugar produced by the hydrolysis of amorphous cellulose was thus immediately taken up by the yeast cells.
Direct fermentation of amorphous cellulose to ethanol.
Direct production of ethanol from amorphous cellulose was performed using the yeast strain codisplaying BGL1, EGII, and CBHII (MT8-1/pBG211/pEG23u31H6/pFCBH2w3). Fermentation was anaerobically performed at 30°C in fermentation medium containing 10 g of phosphoric acid-swollen cellulose per liter as the sole carbon source and using yeast cells (OD600 = 50) subjected to aerobic cultivation in SDC medium for 72 h at 30°C. Ethanol was not produced from amorphous cellulose when the yeast strain codisplaying EGII and BGL1 (MT8-1/pBG211/pEG23u31H6) was used (data not shown), but with strain MT8-1/pBG211/pEG23u31H6/pFCBH2w3, ethanol was efficiently produced and the maximum concentration of around 2.9 g/liter was reached within 40 h of commencing fermentation (Fig. 5). When fermentation was started, the ethanol concentration increased and the total sugar concentration decreased without a time lag. Glucose was not detected in the culture broth during fermentation. The yield (in grams of ethanol produced per gram of sugar consumed) was 0.45 g/g, which corresponds to 88.5% of the theoretical yield for 40 h of fermentation.
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FIG. 5. Time course of production of ethanol from amorphous cellulose as the sole carbon source with strain MT8-1/pBG211/pEG23u31H6/pFCBH2w3. Symbols: triangle, ethanol; circle, total sugar; square, glucose in culture broth. The data points represent the averages of seven independent experiments.
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-agglutinin as an anchor (Fig. 2). While codisplay of two proteins through the use of a cell surface display system based on
-agglutinin has been reported (7, 15, 16, 23), there is no report of codisplay of three or more proteins. As demonstrated by the result shown in Fig. 5, we succeeded in directly producing ethanol from amorphous cellulose without the addition of cellulase enzymes by developing a yeast strain codisplaying T. reesei EGII and CBHII and A. aculeatus BGL1 on the cell surface. This is the first report of codisplay on the yeast cell surface of three functional proteins. It has previously been reported that EG and CBH act synergistically on cellulose chains to produce soluble cellooligosaccharides and that CBH is the key cellulase in cellulose hydrolysis (9, 13, 29, 36). Although surface-displayed CBHII had only a little activity with respect to amorphous cellulose, the yeast strain codisplaying EGII and CBHII showed significantly higher activity than the yeast strain displaying only EGII and produced cellobiose as the main product (Fig. 3). This result indicates that CBHII plays a very important role in cellulose degradation and that synergism between EGII and CBHII is successfully induced on the yeast cell surface.
In addition to codisplay of EGII and CBHII, BGL1 was simultaneously codisplayed to produce ethanol from amorphous cellulose. The ß-glucosidase activity of the yeast strain codisplaying EGII, CBHII, and BGL1 (164.5 U/g [dry weight] of cells) was approximately 2.0 and 1.6 times higher, respectively, than that of the strain displaying BGL1 and the strain codisplaying BGL1 and EGII (80.8 and 129.8 U/g [dry weight] of cells). Interestingly, flow cytometric analysis of fluorescence-labeled yeast cells confirmed that the total protein of yeast strains displaying two or three enzymes was greater than that of single-display strains, as measured by mean fluorescence intensity (data not shown). This result indicated that the sum of the number of BGL1, EGII, and CBHII molecules in a codisplay strain is larger than that seen in a single-display strain.
In the hydrolysis experiment, although the reducing sugar produced by the yeast strain codisplaying EGII, CBHII, and BGL1 was not detected in the supernatant of the reaction mixture (Fig. 3), a decrease in insoluble cellulose was observed (Fig. 4). This is because the cellobiose produced by the synergistic reaction of EGII and CBHII is further converted to glucose by BGL1 and the glucose is immediately taken up by cells. The yeast strain MT8-1/pBG211/pEG23u31H6/pFCBH2w3 was thus able to directly produce ethanol from amorphous cellulose (Fig. 5). On the other hand, the yeast strain codisplaying BGL1 and EGII could not ferment amorphous cellulose to ethanol. Through codisplay of the three types of cellulolytic enzyme, amorphous cellulose was synergistically and sequentially hydrolyzed to glucose on the yeast cell surface and immediately converted to ethanol by intracellular metabolic enzymes. These results indicate that codisplay of CBHII is very effective in inducing hydrolysis and direct fermentation of amorphous cellulose. The ethanol production was also efficient, as there was no time lag in the decrease in insoluble cellulose and the ethanol yield was high (88.5% of theoretical yield). Moreover, glucose was not detected in the fermentation medium, which is advantageous to prevent or minimize contamination.
As described above, efficient direct fermentation of amorphous cellulose to ethanol was achieved by developing a yeast strain codisplaying three types of cellulolytic enzyme. Codisplay of CBHII significantly affected cellulose hydrolysis, suggesting that combination of cellulases with various functions is effective in producing efficient degradation. Further work is needed to analyze the synergistic reaction of the cellulases codisplayed on the cell surface and to construct a yeast whole-cell biocatalyst with an improved ability to catalyze cellulose degradation and fermentation.
This work was also financed by the New Energy and Industrial Technology Development Organization (NEDO), Tokyo, Japan.
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-integrated recombinant yeast, L2612
GC. J. Microbiol. Biotechnol. 9:340-345.[CrossRef]
1 is the structural gene for the Saccharomyces cerevisiae
-agglutinin, a cell surface glycoprotein involved in cell-cell interactions during mating. Mol. Cell. Biol. 9:3155-3165.
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