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Applied and Environmental Microbiology, March 2004, p. 1522-1527, Vol. 70, No. 3
0099-2240/04/$08.00+0 DOI: 10.1128/AEM.70.3.1522-1527.2004
Copyright © 2004, American Society for Microbiology. All Rights Reserved.
Microbiological Characterization of Wet Wheat Distillers' Grain, with Focus on Isolation of Lactobacilli with Potential as Probiotics
C. Pedersen,1 H. Jonsson,2 J. E. Lindberg,1 and S. Roos2*
Department of Animal Nutrition and Management,1
Department of Microbiology, Swedish University of Agricultural Sciences, S-750 07 Uppsala, Sweden2
Received 23 June 2003/
Accepted 26 November 2003

ABSTRACT
Wet wheat distillers' grain (WWDG), a residue from ethanol fermentation,
was examined from a microbiological perspective. After storage,
WWDG was characterized by a high content of lactobacilli, nondetectable
levels of other bacteria, occasional occurrence of yeasts, and
a pH of about 3.6 and contained a mixture of lactic acid, acetic
acid, and ethanol. The composition of lactobacilli in WWDG was
simple, including primarily the species
Lactobacillus amylolyticus,
Lactobacillus panis, and
Lactobacillus pontis, as determined
by 16S rRNA gene sequencing. Since the use of WWDG as pig feed
has indicated a health-promoting function, some relevant characteristics
of three strains of each of these species were examined together
with basal physiological parameters, such as carbohydrate utilization
and growth temperature. Seven of the strains were isolated from
WWDG, and two strains from pig feces were included for comparison.
It was clear that all three species could grow at temperatures
of 45 to 50°C, with
L. amylolyticus being able to grow at
temperatures as high as 54°C. This finding could be the
explanation for the simple microflora of WWDG, where a low pH
together with a high temperature during storage would select
for these organisms. Some strains of
L. panis and
L. pontis showed prolonged survival at pH 2.5 in synthetic stomach juice
and good growth in the presence of porcine bile salt. In addition,
members of all three species were able to bind to immobilized
mucus material in vitro. Especially the isolates from pig feces
but, interestingly, some isolates from WWDG as well possessed
properties that might be of importance for colonization of the
gastrointestinal tracts of pigs.

INTRODUCTION
Distillers' grain is the fermentation residue of ethanol production
from cereal grains and is extensively used in the wet or the
dried form as an animal feed worldwide. The bulk of the production
is dried in order to facilitate transport and trade. The current
annual production in North America (
http://ddgs.umn.edu) amounts
to 3.2 to 3.5 million metric tons of dried distillers' grain
(DDG). Based on data on the use of cereal grains for ethanol
production in Europe (
http://europeanspirits.org), it can be
estimated that the annual production of DDG there corresponds
to 0.5 million metric tons. In Sweden, the annual production
can be estimated to be 38,000 metric tons of DDG and 300,000
metric tons of wet distillers' grain (9 to 10% dry matter).
By tradition, the major part of the DDG is used for ruminants,
but recent research suggests that DDG with soluble agents produced
from new ethanol plants has nutritional properties that would
allow more extensive use in pig production (
21).
The wet wheat distillers' grain (WWDG) used in the present study was produced by The Absolut Company (Åhus, Sweden). After storage, WWDG is characterized by a low pH, high numbers of lactobacilli, high concentrations of organic acids, a high fiber content, and a dry matter content of about 9.5%. WWDG has three times as much ash, nitrogen, and fiber as wheat, while the starch content is almost zero (17). Because of the high fiber content (neutral detergent fiber content of 35%), WWDG has been fed primarily to ruminants. In addition, as the low dry matter content results in high transport costs, it is most often used locally. Furthermore, there has been a gradual decrease in the number of ruminants in a radius of 100 km from the ethanol factory, a factor which has led to an increase in the use of the feed by pig producers in southern Sweden.
In recent years, due to the risk of the development of antibiotic resistance among pathogenic microorganisms, the use of antibiotics as growth promoters has been banned by the European Union (1). Alternatives such as probiotics (primarily lactic acid bacteria), enzymes, and organic acids (e.g., formic, fumaric, and citric acids) have been suggested (22). In the search for alternative growth promoters, WWDG has been identified as an interesting candidate, since it contains both lactobacilli and organic acids. In order to investigate the potential of WWDG as a growth promoter for pig production, Pedersen and Lindberg recently performed a feeding trial with weaned piglets and this product. An interesting finding in that study was a significant reduction in the frequency of diarrhea, without any negative effects on feed intake or daily weight gain (C. Pedersen and J. E. Lindberg, submitted for publication).
The term "probiotics" has been defined as "living microorganisms, which upon ingestion in certain numbers exert health benefits beyond inherent general nutrition" (7). The characteristics that are currently used for the identification of probiotic bacteria have not been clearly established. However, tests for bile tolerance, gastric acid resistance, and adherence to host mucosal surfaces are reasonable screening parameters for the selection of probiotic strains for nonruminant livestock. Eventually, of course, the clinical effects of the administration of probiotics must be studied.
The aims of the present study were to describe WWDG from a microbiological point of view, to identify the Lactobacillus species present, and to investigate some characteristics that could be important for their potential as probiotics. Furthermore, strains isolated from WWDG were compared with lactobacilli of the same species isolated from pig feces to determine whether they shared these characteristics.

MATERIALS AND METHODS
Sampling of WWDG.
WWDG is the fermentation residue from ethanol production. In
the process, whole wheat is milled and, after the addition of
water, enzymes, and yeasts, fermentation takes place. The fermented
product is distilled, and the residue (WWDG) is stored in open
outdoor containers. WWDG continually fills one storage container,
and occasionally some WWDG fills a second storage container.
Samples were taken from the pipe leading to the first storage
container (samples 1a and 1b), from the first (sample 2a) and
the second (sample 2b) storage containers, and from three local
farms that had been using WWDG as a feed supplement for pigs
for at least 15 years (samples 3a to 3d). Most local farmers
receive new WWDG once per week. At one of the farms, two samples
were taken from two different storage tanks. Samples 1a, 1b,
2a, 2b, and 3a to 3d were analyzed within 4 h after sampling.
Finally, samples were collected from WWDG that was being used
in a pig feeding trial at the Swedish University of Agricultural
Sciences (SLU), Uppsala, Sweden, where WWDG was delivered in
a 1-m
3 sealed container once for the whole trial. The trial
lasted 5 weeks, and WWDG was stored at 15°C. Samples were
taken at the beginning (sample 4a) and at the end (sample 4b)
of this trial. The volume of each sample was 1 liter.
Microbial composition of WWDG.
After the samples were blended, 1 g was serially diluted in phosphate-buffered saline (PBS) (pH 7.3) (8.0 g of NaCl, 0.2 g of KCl, 1.44 g of Na2HPO4 · 2H2O, and 0.2 g of KH2PO4 per 1,000 ml of distilled water), and 100-µl portions were spread on different agar plates. Lactobacilli were quantified on Rogosa agar (E. Merck AG, Darmstadt, Germany) plates incubated anaerobically at 37°C for 48 h. Yeasts were enumerated on malt extract agar (Merck) plates supplemented with 100 µg of chloramphenicol ml-1 and incubated at 25°C for 2 to 4 days. Molds were enumerated on malt extract agar plates supplemented with 100 µg of chloramphenicol ml-1 and 10 µg of cycloheximide ml-1 and incubated at 25°C for 3 to 5 days. Enterobacteria were quantified on pour plates of violet-red bile-glucose agar (Oxoid, Basingstoke, England) incubated at 37°C for 48 h. Clostridia were quantified on reinforced clostridium agar (Merck) plates incubated anaerobically at 37°C for 72 h. Propioni bacteria were quantified in modified sodium lactate broth (containing, per 1,000 ml, 5 g of KH2PO4, 5 g of yeast extract, 10 g of tryptone, 16 ml of sodium lactate [60% syrup], and 14.4 g of agar) incubated anaerobically at 30°C for 7 days. A GasPak system (Becton Dickinson, Sparks, Md.) was used throughout the study in order to obtain an anaerobic environment.
Other characteristics of WWDG.
WWDG samples 1 and 2 were analyzed for acids by high-performance liquid chromatography with an H+ column as described by Andersson and Hedlund (2) with some modifications. Fresh 50-ml samples were centrifuged (2,000 x g, 4°C, 10 min), and the supernatant was filtered (0.2-µm-pore size) in a sterile manner and stored at -20°C until analysis. Freeze-dried samples (samples 1 and 2) of WWDG were also analyzed for carbohydrates by high-performance liquid chromatography with a Pb2+ column (2). Carbohydrates were determined directly (water soluble) and after hydrolysis with 1 M H2SO4 at 103°C for 1 h. Starch and nonstarch polysaccharides (NSPs) were analyzed as described by Lindberg et al. (12).
Isolation of lactobacilli from WWDG.
A sample was taken from homogenized WWDG, and 10 µl was spread on Rogosa agar plates, which were incubated anaerobically at 37°C for 24 h. The plates were scraped, and the total mixture of bacteria was frozen at -70°C in glycerol-salt solution (0.82 g of K2HPO4, 0.18 g of KH2PO4, 0.59 g of NaC6O7H7, 0.25 g of MgSO4 · 7H2O, 172 ml of glycerol [87%], 828 ml of distilled H2O). At 1 to 2 months later, material was taken from the frozen vials with inoculation loops and streaked on Rogosa agar plates, which were incubated for 24 h at 37°C. Ten colonies were selected from each plate in such a way that the diversity of colony types selected reflected the diversity of the types present on the agar plate. The bacteria were grown in MRS broth (Oxoid). In parallel, fresh samples (nonfrozen) were analyzed by streaking on Rogosa agar plates and selecting colonies by using the same procedure.
Bacterial DNA was isolated by using a DNeasy tissue kit (Qiagen, Hilden, Germany). The almost complete 16S rRNA gene was amplified by PCR with the following primers specific for the domain Bacteria: 16SS (5'-AGAGTTTGATCCTGGCTC-3') and 16SR (5'-CGGGAACGTATTCACCG-3'). The resulting PCR products were purified by using a Qiagen PCR purification kit. One strand of the first part (approximately 500 bp) of the purified fragment was sequenced by standard methods with primer 16SS. The sequences obtained were compared with the sequences in the GenBank database (http://www.ncbi.nih.gov) by using the BLASTN program. More than 98% similarity to a known species was considered a positive match.
In addition, lactobacilli were isolated in a similar manner from the feces of pigs which had been fed either dry feed or liquid feed with WWDG.
Characteristics of different isolates.
Lactobacilli isolated from WWDG and pig feces were further characterized according to the descriptions below.
(i) Sugar fermentation.
Sugar fermentation patterns were determined by using an API 50CHL system (BioMérieux, Marcy l'Etoile, France). The analyses were performed according to the manufacturer's instructions but with the modification that the incubations were performed in anaerobic jars at 37°C.
(ii) Growth at different temperatures.
One milliliter of MRS broth culture grown at 37°C overnight was added to 9 ml of MRS broth, and the bacteria were incubated at 15°C for 48 h or at 37, 45, 50, 52, 54, and 56°C for 24 h. Growth was characterized as no growth, weak growth, or strong growth. Strong growth represented a culture density comparable to that at 37°C, while weak growth was at least a doubling of the amount of inoculated bacteria. Furthermore, strains DAF 3, DAF 353, and DAF 355 were grown in MRS broth at 37 and 45°C, and growth was determined by measuring the optical density at 600 nm (OD600) after 0, 3, 6, 9, 12, and 24 h.
(iii) Survival in synthetic stomach juice.
Survival studies were performed with synthetic stomach juice (8.3 g of Proteose Peptone, 3.5 g of glucose, 2.05 g of NaCl, 0.6 g of KH2PO4, 0.11 g of CaCl2, 0.37 g of KCl, 0.05 g of bile, 0.1 g of lysozyme, and 13.3 mg of pepsin dissolved in 1 liter of distilled water) (5) adjusted to pH 2.5 with 1 M HCl. The juice was heated to 37°C for 30 min and filtered in a sterile manner before use. To test tubes containing 10 ml of juice, 10 µl of Lactobacillus culture was added (giving approximately 106 CFU ml-1). Samples were taken at 0, 30, and 180 min, and the survival rate was measured by spreading 100 µl of different dilutions on MRS agar plates, which were incubated anaerobically at 37°C for 48 h.
(iv) Bile salt tolerance.
The bacteria were examined for their ability to grow in the presence of porcine bile extract. One milliliter of an overnight MRS broth culture was added to 9 ml of MRS broth supplemented with 0.1, 0.3, 0.5, 1.0, or 2.0% porcine bile extract (B8631; Sigma, St. Louis, Mo.), and the bacteria were incubated at 37°C for 24 h. Growth was characterized as no growth, weak growth, or strong growth. Strong growth represented an OD comparable to that of a nonsupplemented culture, while weak growth was at least a doubling of the OD.
(v) Mucus binding assay.
The bacteria were grown at 37°C in MRS broth for 24 h. This medium was supplemented with 0.1% pig gastric mucin (M1778; Sigma) to test for the induction of binding (10). Microtiter wells were coated with mucus from pig small intestine as previously described (19). Wells coated with bovine serum albumin were used as a control. The bacterial strains were grown as described above, washed once in PBS supplemented with 0.05% Tween 20, and diluted to an OD600 of 0.5 in the same buffer. One hundred microliters of bacterial suspension was added to each well and incubated overnight at 2°C. The wells were washed with PBS-0.05% Tween 20, and binding was examined with an inverted microscope. The buffer was poured off and, after the wells had dried, the OD405 was measured with an enzyme-linked immunosorbent assay plate reader. All measurements were obtained in triplicate.
Nucleotide sequence accession numbers.
The sequences of the 16S rRNA genes were deposited in the GenBank database under the following accession numbers (strains): AY323493 (DAF 1), AY323494 (DAG 76), AY323495 (DAF 355), AY323496 (DAF 3), AY323497 (DAF 18), AY323498 (DAG 139), AY323499 (DAF 262), AY323500 (DAF 285), and AY323501 (DAF 353).

RESULTS AND DISCUSSION
Microbial composition of WWDG.
The microflora of WWDG was composed mainly of lactobacilli and
occasionally contained yeasts (Table
1). Notably, no other bacteria
could be detected in the various samples. Samples taken directly
from the pipe leading from the distillation container to the
storage container did not contain a detectable level of microorganisms.
The heat process used during distillation, together with the
low pH in the product, would have been restrictive to most microorganisms.
The high numbers of lactobacilli led to a reduction of the pH
from 4.2 in the newly distilled product to about 3.6 in the
stored product (Table
1). Lactic acid was primarily detected,
together with acetic acid and ethanol in lower concentrations
(Table
2). In parallel with the increase in the concentrations
of acids, a decrease in the concentrations of free sugars, especially
water-soluble fructose and glucose after acid hydrolysis, could
be seen. Only a small decrease in the concentration of starch,
from 17 to 13 g per kg of dry matter (DM), was recorded, and
the concentrations of NSPs were not reduced at all (Table
3).
Obviously, the sterile WWDG coming from the distillation container
had been spontaneously inoculated with lactobacilli from the
environment during storage. A relationship was observed between
the concentration (log CFU per milliliter) of yeasts and pH
(
y = 0.08
x + 3.37;
R2 = 0.84; four observations) in WWDG. This
finding can be explained by the fact that some yeasts can metabolize
lactic acid (
14).
View this table:
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TABLE 1. Concentrations of lactobacilli, yeasts, clostridia, molds, enterobacteria, and propionibacteria and pH in samples of WWDG
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It was evident that the method of isolating the bacteria affected
the results (Table
4). For most samples, lactobacilli were cultured
and stored in a freezer before isolation of single colonies.
This procedure was disadvantageous, especially for
Lactobacillus amylolyticus, which was found essentially when individual bacteria
were isolated directly from the samples. The bacterium was replaced
mainly by
Lactobacillus pontis after the mixture of lactobacilli
was cultured and frozen. A similar observation was previously
made in an analysis of lactobacilli in pig feces (C. Pedersen,
S. Roos, J. E. Lindberg, and H. Jonsson, submitted for publication).
We suggest that one explanation for this effect might be that
L. amylolyticus shows weaker growth than most of the other lactobacilli
present and thus will be outcompeted during the isolation procedure.
Analysis of bacteria isolated directly from the samples revealed
that
L. amylolyticus and then
Lactobacillus panis were the most
common lactobacilli in WWDG. However, the isolation procedure
involving culturing and freezing of the bacteria showed that
especially
L. pontis, but also some other species of
Lactobacillus,
was present in the product (Table
4).
L. amylolyticus was first
isolated from beer malt and wort, while
L. panis and
L. pontis were first found in sourdough with a long fermentation time
(
23,
25). These are milieus with many similarities to WWDG.
Since
L. panis and
L. pontis are heterofermentative (
24), they
probably had produced the ethanol and acetic acid found in WWDG.
During heterofermentation, depending on whether external electron
acceptors are used or not, either 1 mol of ethanol or 1 mol
of acetic acid is produced per mol of lactic acid. Since the
amount of lactic acid produced was more than twice the amounts
of the other compounds produced (Table
2), it can be concluded
that homofermentative lactobacilli, such as
L. amylolyticus,
dominated during the fermentation process. This conclusion supports
the finding that this species is the most abundant in WWDG.
Physiological properties of the isolated lactobacilli.
Characterization of properties believed to be of importance for the fermentation process was performed with seven lactobacilli representing the most common species in WWDG: L. amylolyticus DAF 262 (isolated from sample 2a), DAF 285 (sample 2b), and DAF 353 (sample 3c); L. panis DAF 1 (sample 4a) and DAF 355 (sample 3c); and L. pontis DAF 3 (sample 4a) and DAF 18 (sample 4b). In additon, L. panis DAG 76 and L. pontis DAG 139, isolated from pig feces, were included in the study.
Since we have not been able to isolate any L. amylolyticus from pigs, no such isolate could be tested. To ensure that the isolates from one species were not identical, isolates with small but significant differences in the 16S rRNA gene were chosen.
The abilities of the strains to ferment various carbohydrates are shown in Table 5. The following sugars were fermented by most strains: D-glucose, maltose, and galactose (eight of nine); D-fructose (eight of nine); saccharose (eight of nine); and D-raffinose (eight of nine). L. panis and L. pontis (two of three strains) fermented ribose. Only L. panis fermented L-arabinose and D-xylose (two of three strains) and ß-methyl-D-xyloside (two of three strains), while two of three L. amylolyticus strains fermented trehalose. The strains of L. pontis tested by Vogel et al. (23) and L. amylolyticus tested by Bohak et al. (3) showed fermentation profiles similar to those of the strains tested in the present study. There was less similarity between the two strains of L. panis tested by Wiese et al. (25) and the L. panis strains tested in the present study. Based on the results of testing with the API 50CHL system, it can be concluded that all three species could use glucose and fructose in WWDG, while the decrease in the concentration of arabinose could be ascribed only to L. panis (Table 5).
The growth of
L. amylolyticus DAF 353,
L. panis DAF 355, and
L. pontis DAF 3 in MRS broth was tested at different temperatures.
At 37°C but not at 45°C,
L. panis and
L. pontis grew
30 to 40% faster than
L. amylolyticus. The latter could grow
well at temperatures as high as 54°C (Table
6), a finding
which is in agreement with the findings of Bohak et al. (
3).
In addition, the other two species had high maximum growth temperatures,
which varied between 45 and 52°C for the different isolates.
None of the bacteria could grow at 15°C. In agreement with
this finding, Wiese et al. (26) reported that
L. panis can grow
at 45°C but not at 15°C. However, Vogel et al. (
23)
found that their isolates of
L. pontis could grow at 15°C.
Compared to many other lactobacilli (
11), the isolates found
in WWDG had high maximum growth temperatures. This finding may
explain why relatively few species of lactobacilli could be
isolated from WWDG, where a constant high storage temperature
of about 45°C is maintained at the factory.
Testing of properties considered important for probiotic function.
The original idea with probiotics was to change the composition
of the normal intestinal microflora from a potentially harmful
composition to a microflora that would be beneficial for the
host (
16). In order to function as probiotics, lactobacilli
first must pass through the stomach and survive its low pH and
then proceed to the small intestine and tolerate the bile salt
present (
13). Finally, it is believed that the bacteria need
to adhere to mucosal surfaces. Since WWDG previously was shown
to possess health-promoting properties (Pedersen and Lindberg,
submitted) that might be attributable to the resident lactobacilli,
we tested the abilities of the seven strains from WWDG to survive
at a low pH, grow in the presence of bile, and adhere to pig
mucus components. For comparison, the same characteristics were
tested for the same species of lactobacilli isolated from pig
feces.
None of the three strains of L. amylolyticus could survive in synthetic stomach juice (pH 2.5) for 30 min, although incubation of two strains of L. panis and all three strains of L. pontis allowed the recovery of detectable numbers of bacteria (Table 7). The two strains of animal origin had the highest survival rates, a finding which is in agreement with the findings of Haller et al. (8). The five strains that survived in the stomach juice test also grew best in the bile salt test (Table 8), a finding which is in agreement with the observations of others (4, 8, 20). In particular, two strains of L. pontis were resistant to the porcine bile extract used to supplement the substrate. Jacobsen et al. (9) carried out a similar experiment and tested 44 different strains of lactobacilli, 29 of which survived at pH 2.5 for 4 h. All but 1 survived in 0.3% oxgall for 4 h, although only 18 could grow in this environment. All 10 strains of Lactobacillus plantarum and Lactobacillus fermentum, isolated from Ghanaian fermented maize, grew in oxgall. Thus, resistance to gall salts seems to be common for lactobacilli isolated from plant materials as well.
Several of the strains in this study possessed the ability to
adhere to pig mucus (Fig.
1). Lactobacilli are commonly found
to adhere to the mucus layer of the gastrointestinal tract (
6,
18), and this interaction has also been studied in vitro (
10,
15). Furthermore, it has been shown that the adherence of strains
of
Lactobacillus reuteri to mucus in vitro can be stimulated
by growing the bacteria in the presence of mucin, the main component
of mucus (
10). This effect was also observed in this study,
where strains DAF 285, DAF 353, DAG 76, and DAF 18, representing
three species, responded to mucin in this way. Thus, the induction
of mucus binding by growing the bacteria in the presence of
mucin seems to be a property of various species of lactobacilli.
L. pontis DAG 139 responded in a different manner to the addition
of mucin. This strain showed strong adherence to mucus when
grown in the absence of mucin, but the addition of mucin to
the substrate reduced the adherence. This result might have
been caused by blocking of the adhesion component on the bacterial
cell surface by the added mucin (
10). Both strains from pigs
(DAG 76 and DAG 139) adhered to mucus, but the other three adherent
strains were from WWDG. The adherence of these strains was also
induced by mucin, a finding which may indicate that they are
adapted to the gastrointestinal tract.
It can be concluded that WWDG is dominated by the species
L. amylolyticus,
L. panis, and
L. pontis. Although two of the
L. amylolyticus strains adhered to mucus, all strains from the
species showed very poor survival in gastric juice and did not
tolerate high concentrations of bile in the substrate. These
characteristics might be the reasons why we did not find any
L. amylolyticus in the feces of pig, even when they had been
fed WWDG (Pedersen et al., submitted). Both
L. panis and
L. pontis were found in the feces of pigs fed WWDG. Even though
few strains were compared in this study, it seems that strains
isolated from pigs are more adapted to the conditions in the
gastrointestinal tract. Both
L. panis DAG 76 and
L. pontis DAG
139 survived in gastric juice, could grow in the presence of
bile, and showed good adherence to mucus material. However,
although
L. panis DAF 1,
L. pontis DAF 3, and DAF 18 did not
possess all of the properties outlined as being important, it
is evident that lactobacilli isolated from WWDG have characteristics
that might be essential for probiotic function. The use of bacteria
that can efficiently ferment feed and add health- and growth-promoting
properties to the product is an attractive concept that will
be further evaluated in the future.

ACKNOWLEDGMENTS
We thank the Agricultural Society of Kristianstad and SBI Trading
AB, both in Kristianstad, Sweden, and the Carl Tryggers Foundation
for financial support.
Thanks are also expressed to Brian Ogle for linguistic revision.

FOOTNOTES
* Corresponding author. Mailing address: Department of Microbiology, Swedish University of Agricultural Sciences, Box 7025, S-750 07 Uppsala, Sweden. Phone: 46 18 673382. Fax: 46 18 673392. E-mail:
stefan.roos{at}mikrob.slu.se.


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Applied and Environmental Microbiology, March 2004, p. 1522-1527, Vol. 70, No. 3
0099-2240/04/$08.00+0 DOI: 10.1128/AEM.70.3.1522-1527.2004
Copyright © 2004, American Society for Microbiology. All Rights Reserved.
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