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Applied and Environmental Microbiology, April 2004, p. 2105-2109, Vol. 70, No. 4
0099-2240/04/$08.00+0 DOI: 10.1128/AEM.70.4.2105-2109.2004
Copyright © 2004, American Society for Microbiology. All Rights Reserved.
Laboratoire des Bioprocédés, Centre de Biotechnologie de Sfax, 3038 Sfax,1 Laboratoire de Chimie des Substances Naturelles, Faculté des Sciences de Sfax, 3018 Sfax, Tunisia2
Received 17 November 2003/ Accepted 20 November 2003
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Among useful biotransformations, hydroxylation of aromatic compounds stands out as a fundamental reaction due to its many uses in the manufacture of high-added-value compounds, namely, orthodiphenol compounds (28). Hydroxytyrosol (3,4-dihydroxyphenylethanol) is present in virgin olive oil (2), on which it confers chemical stability (21). It is also the most abundant orthodiphenol compound occurring in olive mill wastewaters (30). These wastewaters are the most problematic effluents on the southern shore of the Mediterranean Sea (29). Hydroxytyrosol has powerful antioxidant properties and presents several interesting aspects for human health (32). For example, results in vitro demonstrated that hydroxytyrosol inhibits human low-density lipoprotein oxidation (3), scavenges free radicals (31), inhibits platelet aggregation (26) and leucotriene production for human neutrophils (13), and confers cell protection (21). It has also been demonstrated that hydroxytyrosol acts in vitro as an antibacterial agent against both gram-positive and gram-negative bacteria (5). Recently, hydroxytyrosol has been reported to have good bioavailability, which encourages its addition to the diet (22).
Hydroxytyrosol is not commercially available. Several methods have been developed to produce it by means of chemical synthesis (10) through conversion of oleuropein (6), by enzymatic synthesis using tyrosinase as a biocatalyst (16), and by bench scale purification from olive mill wastewater (9). Recently, Bolanos et al. (7) reported the production of hydroxytyrosol from the liquid-solid waste of two-phase olive processing, "alperujo," by hydrothermal treatment. Other developed protocols, as well as industrial applications of hydroxytyrosol, are patented and therefore inaccessible (11, 12, 14).
In the present investigation, we have developed the first whole-cell catalysts for synthesizing relatively large quantities of hydroxytyrosol. The present approach has several advantages over the enzymatic synthesis of hydroxytyrosol using mushroom tyrosinase (16). The enzymatic procedure has disadvantages, namely, the high cost of the enzyme; the pronounced instability of the enzyme, especially in the presence of oxygen; and the need to supply a reductant to prevent rapid quinone formation. In addition, pure hydroxytyrosol is obtained only after further preparative chromatography to eliminate ascorbic acid and other intermediates (16). The novel biosynthesis method developed in the present study could prove useful for laboratory applications, as well as for possible industrial exploitation.
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: 2.66 (2H, t, J7-8 = 7.3 Hz, H7), 3.66 (2H, t, J8-7 = 7.3 Hz, H8), 6.52 (1H, dd, J6-5 = 8, J6-2 = 2.1 Hz, H6), 6.64 (1H, d, J2-6 = 2.1 Hz, H2), 6.67 (1H, d, J5-6 = 8 Hz, H5). The MS and NMR analyses were performed using a spectrograph, Kratos apparatus type MS 25 magnetic sector, and a Geol apparatus, 270 MHz, respectively. These spectroscopic data agreed with those described by Capasso et al. (9, 10). The chemical structure of hydroxytyrosol is shown in Fig. 1.
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FIG. 1. Chemical structure of hydroxytyrosol.
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Culture conditions.
Bacteria were grown in a minimal medium containing (in grams liter1) Na2HPO4, 2.44; KH2PO4, 1.52; (NH4)2SO4, 1.5; MgSO4 · 0.7H2O, 0.2; CaCl2 · H2O, 0.05; and 10 ml of trace element solution, which contained (wt/vol) EDTA, 5%; ZnSO4 · 0.7H2O, 2.2%; CaCl2, 0.55%; MnCl2 · 0.5H2O, 0.5%; (NH4)6Mo7O24 · 0.4H2O, 0.11%; CuSO4 · 0.5H2O, 0.16%; CoCl2 · 0.6H2O, 0.16%. The pH of the medium was adjusted to 7.2. The carbon substrates were filter sterilized, and solid media were prepared by the addition of 1.5% agar. Cultures (25 ml) were inoculated with 107 cells pregrown in Luria-Bertani broth and incubated in an orbital shaker at 180 rpm and 30°C. The growth rate was followed by measuring the changes in turbidity at 600 nm using a Shimadzu UV-visible-light spectrophotometer (UV-160A).
DNA extraction and PCR amplification.
Total DNA was isolated from the isolated strain by using the alkaline-lysis method with certain modifications. The universal primers Fd1 and Rd1 (34) were used to obtain a PCR product of
1.5 kb corresponding to base positions 8 to 1542 based on Escherichia coli numbering of the 16S DNA (33). A 50-µl reaction mixture contained 50 mg of genomic DNA, 1 µl of each primer, 5 µl of 10x buffer, 200 µl of deoxynucleoside triphosphate, 3.5 mM MgCl2 and 2.5 U of Taq polymerase (Promega). PCR was carried out by an initial denaturation at 94°C for 1 min, followed by cycles of annealing at 55°C for 30 s, extension at 72°C for 45 s (depending on the lengths of the amplified fragments), and denaturation at 94°C for 30 s, followed by cycles of annealing at 55°C for 30 s, extension at 72°C for 45 s, and finally an extension cycle of 72°C for 10 min.
Quantitative determination of hydroxytyrosol formation by resting cells.
The biomass obtained after centrifugation (7,000 x g at 4°C for 20 min) was washed twice in saline phosphate buffer (4.2 mM Na2HPO4, 2.2 mM KH2PO4, 0.9 mM NaCl, 1.9 mM NH4Cl) before being resuspended in the same buffer. The bioconversion reaction was monitored in a 150-ml conical flask containing 25 ml of buffer supplemented with a sterile solution of tyrosol and incubated on a rotary shaker at 30°C. Samples (1 ml) were withdrawn periodically and centrifuged at 7,000 x g (10 min). The supernatant was analyzed directly by HPLC for substrate and intermediary-metabolite determination. The yield of hydroxytyrosol produced was calculated as follows: yield of hydroxytyrosol = (hydroxytyrosol concentration produced [grams liter1]/initial tyrosol concentration [grams liter1]) x 100.
HPLC and TLC analyses.
HPLC was performed on a Shimadzu C-R6A liquid chromatograph. The separation was carried out in a C18 column (length, 250 mm; internal diameter, 4.6 mm; Waters Chromatography). Compounds were eluted with a gradient, acetonitrile (70%)- H3PO4 (0.1%), in which the concentration of acetonitrile varied as follows: 0 min, 10%; 0 to 20 min, increase to 50%; 20 to 25 min, 50%; 25 to 30 min, decrease to 10%. The column temperature was maintained at 40°C, and the flow rate was 0.5 ml min1. Sample detection was achieved at 280 nm with a Shimadzu SPD-6AUV detector connected to a Shimadzu C-R6A integrator. The injection volume was 20 µl. Compounds were identified and quantified by comparison of retention times and peak areas with those of authentic samples, i.e., tyrosol was purchased from Fluka and hydroxytyrosol was purified in our laboratory from olive mill wastewater. TLC was monitored using silica gel sheets (Kieselgel 60 F254; 0.2-mm layers; Merck) eluted with toluene-ethyl acetate-acetic acid (7:2:1 [vol/vol/vol]). The constituents were visualized by exposure to UV light and revealed by resublimed iodine fumes.
GC-MS analysis.
GC-MS was performed with a Hewlett-Packard model 5872A chromatograph apparatus equipped with a capillary HP5MS column (length, 30 m; internal diameter, 0.32 mm; film thickness, 0.32 µm). The carrier gas was He, used at a 1.7-ml min1 flow rate. The oven temperature program was as follows: 1 min at 100°C, from 100 to 260°C at 4°C min1, and 10 min at 260°C. A sample from the culture medium (1 ml) was extracted with ethyl acetate, and 100 µl of bis-(trimethylsilyl)-acetamide was added to 100 µl of the organic extract. The solution obtained was incubated 20 min at 80°C. The ethyl acetate and bis-(trimethylsilyl)-acetamide were evaporated under an N2 current, and the residue was redissolved in ethyl acetate (1 ml) and analyzed by GC-MS.
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Biotransformation of tyrosol to hydroxytyrosol by P. aeruginosa.
The formation of hydroxytyrosol by P. aeruginosa was assessed by the addition of tyrosol to a culture previously grown to stationary phase on tyrosol. Tyrosol (2 g liter1) was added to the culture, and the conversion was monitored by HPLC analysis of samples withdrawn at different times. Figure 2 shows the time course of tyrosol depletion and transient accumulation of hydroxytyrosol in the medium during the growth of P. aeruginosa. During the first 4 h of incubation, the OD600 remained constant. This adaptation phase, which varied from 4 to >15 h depending on the initial concentration of tyrosol (data not shown), could be explained by the toxicity of tyrosol to the isolated strain. During this period, P. aeruginosa transformed tyrosol to hydroxytyrosol without the consumption of aromatic compounds. After this lag phase, the hydroxytyrosol concentration in the medium increased, but the degradation of aromatic compounds started, and consequently, an increase in the OD600 was observed. After 7 h, hydroxytyrosol was degraded and trace amounts of 3,4-dihydroxyphenyl acetic acid and parahydroxyphenyl acetic acid appeared in the medium as intermediates. The identities of these compounds were confirmed by GC-MS analysis. Hydroxytyrosol was completely removed from the culture after 15 h. The maximal hydroxytyrosol concentration (1.6 g liter1) was achieved at 7 h, resulting in a yield of 80%. At that moment, the culture medium contained only the hydroxytyrosol produced. It should be stressed that this productivity was accomplished with an optimized tyrosol concentration of 2 g liter1.
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FIG. 2. Time course of the growth of P. aeruginosa strain in minimal medium (see Materials and Methods). , OD600; , tyrosol; , hydroxytyrosol; , aromatic compounds.
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Cells from tyrosol-grown cultures were harvested for hydroxytyrosol production experiments in the middle of the exponential phase (OD600 = 0.5), at the end of the exponential phase (OD600 = 1), and in the stationary phase (OD600 = 1.1) of growth; washed; and resuspended at a concentration of 2 g liter1 (wet weight) in saline phosphate buffer. The different types of cells were incubated aerobically in an orbital shaker at 180 rpm and 30°C in the presence of 2 g of tyrosol liter1. The decrease in the substrate concentration and the increase of the hydroxytyrosol metabolite in each medium were monitored by frequent sample analysis by HPLC. The results obtained showed that the maximum level of hydroxytyrosol (1.4 g liter1) was accumulated in the medium using cells harvested at the end of the exponential phase of growth. This corresponded to a bioconversion yield of 70%. However, for cells harvested in the middle of the exponential phase and in the stationary phase of growth, yields of 21 and 42%, respectively, were obtained.
The effect of the carbon source on which the biomass was grown on the bioconversion rates was then examined. Cells (2 g liter1 [wet weight]) harvested at the end of the exponential phase of cultures grown on glucose, tyrosol, catechol, parahydroxy benzoic acid, parahydroxyphenyl acetic acid, paracoumaric acid, and 3,4-dihydroxyphenyl acetic acid were incubated in the presence of 2 g of tyrosol liter1. Figure 3 shows that the maximum level of hydroxytyrosol production (70%) was achieved with a shorter incubation time in experiments carried out with tyrosol-grown cells. As an example, 8% of hydroxytyrosol was obtained with cells produced on glucose as a carbon source.
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FIG. 3. Time courses of hydroxytyrosol formation with cells of P. aeruginosa strain pregrown on tyrosol ( ), 4-hydroxyphenyl acetic acid ( ), 3,4-dihydroxyphenyl acetic acid ( ), catechol ( ), paracoumaric acid ( ), parahydroxy benzoic acid ( ), and glucose ( ).
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FIG. 4. Time courses of hydroxytyrosol formation by resting cells of P. aeruginosa strain incubated with increasing concentrations of tyrosol. , 1 g/liter; , 2 g/liter; , 3 g/liter; , 4 g/liter; , 5 g/liter; , 6 g/liter.
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Using 4 g of tyrosol liter1 and cells pregrown on tyrosol and harvested at the end of the exponential phase of growth, the effect of the biomass concentration on the bioconversion yield was examined next. In Fig. 5, the time courses of hydroxytyrosol production at different biomass concentrations are shown. An excellent result (96% hydroxytyrosol produced) is obtained with 5 g of cells liter1 (wet weight) after an incubation time of 7 h. At that time, the culture medium contained only hydroxytyrosol, which was confirmed by HPLC analysis. For hydroxytyrosol isolation, the culture medium was acidified at pH 2 and extracted twice with ethyl acetate. Pure hydroxytyrosol was obtained after solvent evaporation under reduced pressure. The chemical structure of the hydroxytyrosol produced was confirmed by GC-MS and 1H NMR analyses as described in Materials and Methods.
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FIG. 5. Time courses of hydroxytyrosol formation using 4 g of tyrosol/liter and different concentrations of resting cells of P. aeruginosa strain: , 3 g/liter; , 4 g/liter; , 5 g/liter; , 6 g/liter; , 7 g/liter.
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Tyrosol and hydroxytyrosol account for >80% of the olive mill wastewater phenolic extract. Bioconversion of tyrosol into hydroxytyrosol in the extract by P. aeruginosa would increase its antioxidant effect.
During the screening of microorganisms able to utilize tyrosol as a sole carbon and energy source, a strain, further characterized as P. aeruginosa, was isolated. This strain was found to be capable of transiently accumulating a significant amount of hydroxytyrosol, which resulted from orthohydroxylation of tyrosol. Thus, Burkhead et al. (8) reported that Pseudomonas species are among the best-known microorganisms that can carry out specific hydroxylation of phenolic compounds. Mason (23) has noted that monooxygenases are involved in the aromatic-ring hydroxylation of a wide range of aromatic compounds and that the most frequently encountered aromatic monooxygenases are of the p-hydroxybenzoate hydroxylase type. These enzymes, which can be present in Pseudomonas strains, add a single hydroxyl group to an already hydroxylated substrate to generate a product with vicinal hydroxyl groups. In a previous work (34), a gene encoding phenol hydroxylase, which catalyzes the hydroxylation of phenol and other aromatic compounds, was detected and sequenced in Pseudomonas pseudoalcaligenes strain MH1.
The maximal yield of hydroxytyrosol obtained with a P. aeruginosa strain in batch growth experiments was high. However, this product is subject to fast degradation by growing P. aeruginosa cells. Therefore, in order to improve the bioconversion yield and prevent its further degradation, we investigated the inhibition of cell growth by using suspensions of resting cells at high density. This method was used by Barghini et al. (4) for vanillin production. Our study showed interesting features, and a significant improvement in the hydroxytyrosol yield was achieved. Under optimal conditions, 3.84 g of hydroxytyrosol was obtained after 7 h of incubation of P. aeruginosa cells in 1 liter of phosphate buffer medium in the presence of 4 g of tyrosol. This corresponds to a hydroxytyrosol formation rate of 4.49 mmol min1 mg of protein1. Furthermore, this process can be extrapolated for large-scale production. A simple ethyl acetate extraction produced pure hydroxytyrosol from the reaction medium.
Several chromatographic purifications of hydroxytyrosol from olive mill wastewater have been reported. The method developed by Capasso et al. (10) consisted of silica gel chromatography, C8 reverse-phase chromatography, preparative TLC chromatography, and a crystallization technique. In that study, the researchers produced only 91 mg of pure hydroxytyrosol per liter of olive mill wastewater. Chemical synthesis of hydroxytyrosol was performed by the reduction of 3,4-dihydroxyphenyl acetic acid, followed by a chromatographic purification. The precursor is very expensive, and the method uses toxic reagents which must be removed (10). Hydroxytyrosol was produced from olive oil extraction by-products: (i) the liquid-solid waste of two-phase olive processing, alperujo, by hydrothermal treatment using acid or alkaline catalysts (7) and (ii) the liquid effluent generated from the three-phase olive oil extraction process by solvent extraction (9). These processes presented some disadvantages, such as the complexity of the two substrates (high-strength black wastes containing oils and polyphenols of high molecular mass) and the need for hydrothermal treatment, a large amount of solvent, and a further step of chromatographic purification of the hydroxytyrosol. Furthermore, the concentration of hydroxytyrosol in these by-products depends upon several factors, such as the olive maturation and conservation methods (1).
The bacterial synthesis of hydroxytyrosol using P. aeruginosa that we performed is environmentally friendly and can be adapted to a bioreactor for industrial applications. In comparison with the other methods reported in the literature, our procedure appears to be more convenient and is interesting for several reasons. It consists of one cheap step, easy to perform and not time-consuming; it produces a high yield (96%) of hydroxytyrosol without using toxic reagents; and it does not require additives or a cofactor-regenerating system. These results suggest that our production method for hydroxytyrosol could be used as an alternative in the search for a replacement for synthetic antioxidant food additives.
We thank Hèdi Aouissaoui and Mohamed Hammami for their help in HPLC and GC-MS analyses.
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