Applied and Environmental Microbiology, May 2004, p. 2567-2576, Vol. 70, No. 5
0099-2240/04/$08.00+0 DOI: 10.1128/AEM.70.5.2567-2576.2004
Copyright © 2004, American Society for Microbiology. All Rights Reserved.
Genencor International, Inc., Palo Alto, California 94304,1 Protein Design Labs, Inc., Fremont, California 945552
Received 12 September 2003/ Accepted 15 January 2004
| ABSTRACT |
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) antibodies and an Fab' fragment were produced by Aspergillus niger. The antibodies were secreted into the culture supernatant. Both light and heavy chains were initially synthesized as fusion proteins with native glucoamylase. After antibody assembly, cleavage by A. niger KexB protease allowed the release of free antibody. Purification by hydrophobic charge induction chromatography proved effective at removing any antibody to which glucoamylase remained attached. Glycosylation at N297 in the Fc region of the heavy chain was observed, but this site was unoccupied on approximately 50% of the heavy chains. The glycan was of the high-mannose type, with some galactose present, and the size ranged from Hex6GlcNAc2 to Hex15GlcNAc2. An aglycosyl mutant form of antibody was also produced. No significant difference between the glycosylated antibody produced by Aspergillus and that produced by mammalian cell cultures was observed in tests for affinity, avidity, pharmacokinetics, or antibody-dependent cellular cytotoxicity function. | INTRODUCTION |
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Microbial expression systems have been developed successfully for the production of antibody fragments, such as single-chain Fv (ScFv), Fab, and Fab'. For example, quantities of 1 to 2 g of soluble, assembled Fab' fragments/liter have been demonstrated in the periplasm of Escherichia coli (3). Secretion of ScFv fragments into the culture supernatant of Pichia pastoris at high titers, e.g., 250 mg/liter and 1.2 g/liter, has been reported by Eldin et al. (6) and by Freyre et al. (8), respectively, and up to 40 mg of secreted Fab/liter has been achieved with this yeast (16, 25). In comparison to antibody fragments, there are very few reports of the production of full-length antibodies in microbial systems and, when reported, the titers have been very low (11, 32). However, Simmons et al. (23) recently reported the periplasmic accumulation of assembled, full-length immunoglobulin G1 (IgG1) in E. coli at titers of up to 150 mg/liter.
Several groups previously used filamentous fungi, especially Trichoderma reesei and Aspergillus species, as hosts for mammalian protein production. We have developed strains of Aspergillus niger var. awamori which show improved secretion of foreign proteins (30). Typically, the desired mammalian protein is produced as a fusion to the C terminus of a highly secreted native protein, such as A. niger glucoamylase or T. reesei cellobiohydrolase I, because this strategy can increase titers significantly over those obtained with production as a nonfusion protein (31). A cleavage site (Lys-Arg) recognized by the Golgi apparatus serine proteinase KexB (13) is often used to allow release of the mammalian protein during the secretion process (reviewed in reference 10). This approach has been used by Frenken et al. (7) for the production of an ScFv fragment in A. niger. Work with T. reesei has demonstrated the production and assembly of an Fab fragment; in this work, the heavy chain (Fd) was expressed as a fusion with native secreted cellobiohydrolase I, while the light chain was not expressed as a fusion protein (19). Titers of up to 150 mg of secreted Fab/liter were observed.
Unlike antibody fragments, full-length IgG1 molecules include an N-linked glycosylation site in the Fc portion of the heavy chain. Production of the antibody in alternative hosts can lead to a lack of glycosylation in bacteria or to altered glycosylation in eukaryotic hosts. It has been shown that the structure of the glycan can be important with respect to pharmacokinetics (33), although nonglycosylated IgG1 has a serum half-life similar to that of wild-type IgG1 (26).
Therapy with a monoclonal antibody may depend on the effector functions that reside in the Fc domain. Recruitment of cytotoxic cells or complement activation may require appropriate glycosylation of the Fc region for optimum interactions with Fc
receptors or C1q (17; reviewed in reference 14). Alternatively, antigen binding alone may be sufficient for some therapeutic purposes, and effector functions may actually be undesirable. In these situations, a full-length antibody may still be preferred to benefit from the long serum half-life that results from the interaction of the Fc domain with FcRn, the IgG salvage receptor (9). However, glycosylation does not appear to be necessary for antibody interactions with FcRn, and glycan structure may prove similarly irrelevant.
Humanized antibodies consist of the hypervariable complementarity-determining regions derived from rodent antibodies grafted into human framework sequences. In this article, we describe the production of full-length, humanized antibodies in A. niger and characterize the products in some detail.
| MATERIALS AND METHODS |
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- and
-chain variable regions of trastuzumab were synthesized at Aptagen, Inc. (Herndon, Va.), by using Gene Forge custom gene synthesis technology according to the published amino acid sequence of antibody 4D5-8 (4) and incorporating Aspergillus codon bias (GenBank accession numbers AY513485 and AY513484, respectively). The cDNAs encoding human
- and
-chain constant regions were amplified by PCR with human leukocyte cDNA (QUICK-Clone cDNA; Clontech Laboratories, Palo Alto, Calif.) as a template. The variable and constant regions were joined and inserted into the expression vectors by standard methods. cDNA clones expressing the entire mature antibody Hu1D10
and
chains (15) were amplified by PCR and inserted into the expression vectors.
Separate expression vectors (available upon request) were constructed for the antibody heavy and light chains. The expression cassette was flanked by the glaA (glucoamylase gene) promoter and terminator regions. The open reading frame encoded a fusion protein consisting of the A. niger glucoamylase signal sequence, the proregion, most of the mature protein (catalytic domain and part of the linker region but not the C-terminal starch binding domain), a short region including the residues Lys and Arg (cleavage site for A. niger KexB), and the mature
or
chain of IgG1 (Fig. 1). Either the A. niger pyrG gene or the Neurospora crassa pyr4 gene was used as a selectable marker for Aspergillus transformation. Selection was done by complementation of a pyrG mutant strain allowing growth on medium lacking uridine (1).
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GAM:Pyr2 is a derivative of dgr246 P2 (30) in which the glucoamylase gene has been deleted. The strain thus has deleted pepA and glaA loci and has been subjected to several rounds of mutagenesis and screening for improved secretion of a mammalian protein (bovine chymosin). A. niger was transformed by the method of Campbell et al. (2), except that 15 mg of beta-D-glucanase (Interspex Products, San Mateo, Calif.)/ml was used instead of Novozyme 234 to digest mycelial cell walls and release protoplasts.
Aspergillus cultures.
For small-scale antibody production, Aspergillus was grown in 50-ml starter cultures in 250-ml shake flasks with CSL-fructose medium (containing, per liter, the following components: 100 g of corn steep liquor [50% solids; Roquette America, Inc., Keokuk, Iowa], 1 g of NaH2PO4 · H2O, 0.5 g of MgSO4, 100 g of maltose, 10 g of glucose, 50 g of fructose, and 3 ml of Mazu DF60-P [Mazur Chemicals, Gurnee, Ill.] [pH 5.8]). Flasks were incubated at 37°C and 200 rpm for 2 days. Five milliliters of the 2-day-old medium was transferred to 50 ml of Promosoy special medium [containing, per liter, the following components: 70 g of sodium citrate, 15 g of (NH4)2SO4, 1 g of NaH2PO4 · H2O, 1 g of MgSO4, 1 ml of Tween 80, 2 ml of Mazu DF60-P, 45 g of Promosoy 100 (Central Soya, Fort Wayne, Ind.), and 120 g of maltose]. The pH of the medium was brought to 6.2 with NaOH. The production medium flasks were incubated at 30°C and 200 rpm for 5 days, and supernatant samples were harvested. These culture conditions were used to produce A. niger-derived trastuzumab (An-trast-I) for purification.
Fermentation.
Selected Aspergillus transformants that produced antibody Hu1D10 were grown in 14-liter fermentors with a working volume of 8.0 liters to produce large amounts of material for purification. Each culture was initiated by inoculating 50 ml of CSL-fructose medium with a spore suspension. After 48 to 60 h of incubation at 30°C and 140 rpm, each culture was transferred to 0.8 liters of CSL-fructose medium in a bottom-baffled 2.8-liter Fernbach flask. After overnight incubation at 30°C and 140 rpm, each culture was transferred to 7.2 kg of medium in a 14-liter Biolafitte fermentor. The fermentation medium used for the production of antibody Hu1D10 contained the following components (per liter): NaNO3, 12 g; KCl, 0.5 g; KH2PO4, 1.5 g; MgSO4 · 7H2O, 2.05 g; NaH2PO4 · H2O, 3.5 g; Promosoy 100, 45 g; sodium citrate, 70 g; Tween 80, 1 g; Mazu DF204, 0.5 g; NETO 7350 (a high-maltose corn syrup; A. E. Staley Manufacturing, Decatur, Ill.), 41 g; and trace elements solution, 1 ml. The pH was maintained at 5.5 by the addition of 28% (wt/wt) NH4OH. The fermentation medium used for the production of antibody 3G-Hu1D10 contained the following components (per liter): (NH4)2SO4, 15 g; MgSO4 · 7H2O, 1 g; NaH2PO4 · H2O, 1 g; Promosoy 100, 45 g; sodium citrate, 70 g; Tween 80, 1 g; Mazu DF204, 0.5 g; and maltose, 120 g. The initial pH of 6.2 was allowed to fall to 5 and then was maintained by the addition of 28% (wt/wt) NH4OH. The fermentors were run at 30°C with an overpressure of 0.5 bar (1 bar = 105 Pa) and an airflow of 5 standard liters per minute. Agitation was ramped from 250 to 750 rpm to minimize splashing. Glucose at 60% (wt/wt) was fed to maintain an excess concentration in the fermentors, as monitored by using a glucose oxidase assay kit (Instrumentation Laboratory Co., Lexington, Mass.). Expression from the glaA promoter was induced under these conditions even though glucose, rather than maltose, was fed.
Antibody detection.
Samples of culture supernatants were mixed with an appropriate volume of 2x sample loading buffer and subjected to sodium dodecyl sulfate-polyacrylamide gel electrophoresis (SDS-PAGE) with precast gels according to the manufacturer's instructions (NuPAGE bis-Tris electrophoresis system; Invitrogen Corporation, Carlsbad, Calif.). Either the gels were stained for protein with Coomassie brilliant blue stain or the protein was transferred to membrane filters by Western blotting (28). Human
light chains and
heavy chains were visualized on Western blots by sequential treatment with goat anti-human
light-chain (bound and free) antibody or goat anti-human IgG Fc followed by rabbit anti-goat IgG conjugated with horseradish peroxidase (HRP). HRP color development was brought about by incubation with H2O2 and 4-chloro-1-naphthol.
Quantification of antibody in culture supernatants was performed by enzyme-linked immunosorbent assays (ELISAs) with quantification kits from Bethyl Laboratories, Inc. (Montgomery, Tex.). For light-chain detection, goat anti-human
(bound and free) was used to coat microtiter plate wells and, after sample addition and washing, the bound light chain was detected with goat anti-human
(bound and free)- HRP conjugate followed by the color development reaction. For heavy-chain detection, goat anti-human IgG Fc was used to coat microtiter plate wells, and goat anti-human IgG Fc- HRP conjugate was subsequently added. For the detection of assembled antibody or the Fab' fragment, we used goat anti-human
(bound and free) followed by goat anti-human IgG Fc-HRP conjugate or goat anti-human IgG (Fab specific)- HRP conjugate, respectively. Serial dilutions of known concentrations of human
and
chains were used as standards for quantification purposes.
Antibody purification.
Antibody was purified from shake flask culture supernatants after the removal of particulates by centrifugation and buffer exchange into phosphate-buffered saline on 10-ml Econo-Pac 10 DG desalting columns (Bio-Rad Laboratories, Hercules, Calif.). Affinity chromatography on a HiTrap protein A HP chromatography column (Amersham Pharmacia, Piscataway, N.J.) then was performed by following the manufacturer's protocol.
Antibody was purified from fermentor cultures as follows. Fungal cells were removed from culture broth by filtration through a cellulose pad (K900; Seitz) with FW12 diatomaceous earth (Eagle Pitcher) as a filter aid. The filtered broth was concentrated approximately sevenfold by tangential ultrafiltration with a cellulose membrane with a 30,000-molecular-weight cutoff (Prep/Scale TFF; Millipore). To remove particulates, the concentrate was centrifuged at 25,000 x g for 15 min, and the supernatant was filtered through a series of membranes; each membrane had a smaller pore size than the previous membrane, ending with a 0.2-µm-pore size. IgG1 was purified from the supernatant by hydrophobic charge induction chromatography (HCIC) performed with the aid of a high-performance liquid chromatography (HPLC) system (AKTA Explorer 10; Amersham Biosciences, Uppsala, Sweden). HCIC provided the ability to separate antibody molecules from other supernatant proteins and from glucoamylase fusion proteins.
HCIC was carried out on a column containing MEP HyperCel (Ciphergen Biosystems) medium. The column was equilibrated with 50 mM Tris- 200 mM NaCl (pH 8.2) buffer. A supernatant, adjusted to pH 8.2, was applied to the column at a linear flow rate of 100 cm/h. After the column was washed with five column volumes of equilibration buffer, bound molecules were eluted by incrementally decreasing the pH. Two column volumes of each of the following buffers were delivered to the column at 200 cm/h, in the order listed: 100 mM sodium acetate (pH 5.6), 100 mM sodium acetate (pH 4.75), 100 mM sodium acetate (pH 4.0), and 100 mM sodium citrate (pH 2.5). Free IgG1 eluted within the pH range of 4.5 to 5.5 and was immediately neutralized with 1 M Tris (pH 8.2) buffer. The purity of the antibody exiting the column was assessed by SDS-PAGE.
Size exclusion chromatography (SEC) was subsequently performed by using an AKTA Explorer system with a HiLoad 26/60 column and Superdex 200 preparation-grade medium (Amersham Biosciences). The flow rate was maintained at 17 cm/h. After the column was equilibrated with 20 mM sodium acetate-136 mM NaCl (pH 5.5), a 6.5-ml sample was driven through the column with one column volume of equilibration buffer.
Amino-terminal sequences.
Following SDS-PAGE, proteins was transferred to polyvinylidene difluoride membranes, and amino-terminal sequence analysis by Edman degradation was performed at Argo BioAnalytica, Inc.
Monosaccharide analysis.
The monosaccharide composition of the antibody sample was determined at Charles River Laboratories (Worcester, Mass.) by HPLC analysis of sugars released by acid hydrolysis.
Proteolytic digestion and LC-MS analysis.
Peptide mapping and glycan analysis by reverse-phase HPLC-mass spectrometry (MS) were performed at Charles River Laboratories. Antibody was reduced and carboxymethylated by diluting 1 mg in 1 ml of 6 M guanidine HCl- 20 mM Tris base- 2 mM EDTA (pH 8.3). After the addition of 20 mmol of dithiothreitol and incubation for 2 h at 37°C, 40 mmol of iodoacetamide was added and incubation was continued for a further 2 h at 37°C in the dark. The antibody was dialyzed overnight in 50 mM ammonium bicarbonate- 1 M urea (pH 8.3). The sample then was removed from the dialysis cassette, trypsin was added to provide an enzyme/antibody ratio of 1:25 (wt/wt), and the sample was incubated at 37°C for 24 h. An HP1100 HPLC system coupled to a Q-TOF II electrospray ionization mass spectrometer (Micromass Inc., Elstree, United Kingdom) was used for liquid chromatography (LC)-MS and LC-MS- MS analyses. MS data were collected from 200 to 2,500 m/z. For individual peak MS-MS analysis, data were collected from 50 to 2,000 m/z. For reverse-phase HPLC, a Vydac C18 column was used at 35°C, and the flow rate was 0.2 ml/min with 0.01% trifluoroacetic acid in deionized water as mobile phase A and 0.007% trifluoroacetic acid in acetonitrile as mobile phase B. Peptide mapping analysis was performed by using the Micromass ProteinLynx 3.5 program.
Cell proliferation assay.
The ability of trastuzumab produced by Aspergillus to inhibit the proliferation of human breast adenocarcinoma cell line SK-BR-3 (ATCC HTB-30), which overexpresses HER2, was compared to that of commercially available trastuzumab (Herceptin; Genentech, South San Francisco, Calif.) by using assays similar to those described by Hudziak et al. (12) and Carter et al. (4). Human epidermoid carcinoma cell line A-431 (ATCC CRL-1555), which expresses low levels of HER2 and high levels of the epidermal growth factor receptor, was used as a control (see reference 12 and references therein). SK-BR-3 cells were maintained in McCoy's 5a medium containing 15% fetal bovine serum (FBS) and A-431 cells were maintained in Dulbecco minimal essential medium containing 10% FBS (all media from Invitrogen) in a 5% CO2 incubator. Cells were detached with trypsin and suspended in complete medium at a density of 1.8 x 104/ml. Aliquots of 100 µl, 1.8 x 103 cells, were placed in 96-well microtiter plates, and the cells were allowed to adhere for 6 h. Aliquots of 100 µl of medium containing twofold serial dilutions of antibody from 20 to 0.078 µg/ml (final concentrations of 10 to 0.039 µg/ml in the miocrotiter plates) or medium alone then were added to the wells. After 72 h, relative proliferation was measured by using a CellTiter 96 aqueous one-solution cell proliferation assay (Promega Corporation, Madison, Wis.) according to the manufacturer's instructions. All assays were performed in triplicate.
Flow cytometry.
The human Burkitt's lymphoma-derived cell line Raji (ATCC, Manassas, Va.), which expresses the HLA-DR ß-chain allotype recognized by antibody Hu1D10 (15), was maintained in RPMI 1640 (Gibco BRL, Grand Island, N.Y.) containing 10% FBS (HyClone, Logan, Utah) in a 7.5% CO2 incubator. For the competition experiments, a mixture of fluorescein isothiocyanate (FITC)-labeled antibody NS0-Hu1D10 (0.25 µg/test) and competitor antibody (serial twofold dilutions of NS0-Hu1D10 [Hu1D10 derived from a mouse myeloma NS0 cell culture] or Aspergillus-derived Hu1D10 starting at 6.25 µg/test) in fluorescence-activated cell sorting staining buffer (phosphate-buffered saline containing 1% bovine serum albumin [BSA] and 0.2% sodium azide) was added to Raji cells (5 x 105 cells/test) in a final volume of 100 µl. After incubation on ice for 30 min, the cells were washed three times with fluorescence-activated cell sorting staining buffer and analyzed by flow cytometry with a FACScan (Becton Dickinson, San Jose, Calif.). The competitor concentration (nanograms per test) was plotted against the mean channel fluorescence.
Apoptosis assay.
To measure the abilities of antibody NS0-Hu1D10 and the Aspergillus-derived Hu1D10 antibodies to induce apoptosis, Raji cells resuspended at 5 x 105 cells/ml in RPMI 1640 containing 10% FBS were incubated with 2 µg of antibody at 37°C for 5 or 24 h in quadruplicate. The cells then were washed three times with the binding buffer provided in an apoptosis detection kit (Pharmingen, San Diego, Calif.) and were stained with FITC-conjugated annexin V and propidium iodide according to the manufacturer's protocol. Cell death was determined by two-color flow cytometry. Percent apoptosis was defined as the sum of the percentage of cells stained with annexin V alone (apoptotic cells) and the percentage of cells stained with both annexin V and propidium iodide (necrotic cells). Relative cell fluorescence was analyzed with a FACScan.
ADCC.
Human peripheral blood mononuclear cells (PBMCs) were isolated from healthy donors by using Ficoll-Paque PLUS lymphocyte isolation solution (Amersham Biosciences). Antibody-dependent cellular cytotoxicity (ADCC) with antibody Hu1D10 was analyzed by using a lactate dehydrogenase (LDH) detection kit (Roche Molecular Biochemicals, Indianapolis, Ind.) with PBMCs as effector cells and Raji cells as target cells. Target cells were washed and resuspended in RPMI 1640 containing 1% BSA and added to 96-well U-bottom plates with the desired concentrations of antibody NS0-Hu1D10 and the Aspergillus-derived Hu1D10 antibodies in 100-µl volumes per well. The plates were incubated for 30 min at 37°C for opsonization. Effector cells in 100 µl of RPMI 1640 containing 1% BSA then were added to each well at an effector/target ratio of 40:l. After 4 h of incubation at 37°C, all plates were centrifuged, and cell-free supernatants were incubated with the LDH reaction mixture in separate 96-well flat-bottom plates for 30 min at 25°C. The absorbance of reaction samples was measured at 490 nm. Antibody-independent cellular cytotoxicity was measured by adding effector and target cells in the absence of antibodies. Spontaneous release was measured by adding only target or effector cells. LDH release was negligible when Raji cells were incubated with antibody Hu1D10 in the absence of effector cells. Maximal release was measured by adding 2% Triton X-100 to target cells. Percent lysis was determined with the following equation: [(LDH release of sample spontaneous release of effector cells spontaneous release of target cells)/(maximal release of target cells spontaneous release of target cells)] x 100. Each condition was examined in duplicate.
Pharmacokinetics.
Two groups of Sprague-Dawley rats (weight range, approximately 250 to 300 g) received, per kilogram of body weight, an intravenous bolus dose of 2 mg of A. niger-derived trastuzumab (three rats) or commercially available trastuzumab (four rats). Animals were dosed according to individual body weight with an antibody preparation that had been diluted to a final concentration of 0.9 mg/ml. Blood samples to provide serum (0.5 ml/sample) were collected at 0, 1, 4, 8, 24, 48, 72, and 96 h and at 7, 12, and 14 days postdose. Serum was prepared by centrifugation of the blood samples within 30 min of collection. The serum was decanted, and the serum samples were stored at 80°C. Human IgG1 levels in these serum samples were measured by ELISAs as described above. The minimum dilution of the serum samples in these assays was 1:800, and the limit of detection was 2.5 ng/ml for commercially available trastuzumab added to serum from a nondosed rat.
| RESULTS |
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light chains and
1 heavy chains of trastuzumab or Hu1D10. The expression cassettes consisted of the A. niger glaA promoter and an open reading frame that encoded a fusion protein consisting of the signal sequence and 6-amino-acid proregion of A. niger glucoamylase, the mature glucoamylase protein up to the linker region (53 kDa, not including glycosylation), a cleavage site for KexB, and the mature antibody light or heavy chain (Fig. 1). The light-chain and heavy-chain expression vectors, one of which included the A. niger pyrG gene or the N. crassa pyr4 gene as a selectable marker, were used to generate cotransformants of strain dgr246
GAM:Pyr2 of A. niger var. awamori. The exact amino acid sequence present at the junction between glucoamylase and the immunoglobulin chain is shown in Fig. 1 for four different transformants. The antibodies produced by these four different transformants were designated An-trast-I, An-trast-II, An-Hu1D10, and An-3G-Hu1D10.
Antibody in shake flask culture supernatants was detected by visualization of protein bands by SDS-PAGE or by ELISAs. In this way, individual transformants producing high levels of antibody and balanced amounts of light and heavy chains could be identified. For An-trast-I, 41 transformants were screened in this manner after cotransformation with the glucoamylase- light-chain vector bearing the N. crassa pyr4 gene and the glucoamylase- heavy-chain vector with no selectable marker. For An-trast-II, 36 transformants were screened after cotransformation with the glucoamylase- light-chain vector bearing the A. niger pyrG gene and the glucoamylase- heavy-chain vector with no selectable marker. For An-Hu1D10, 36 transformants were screened after cotransformation with the glucoamylase- light-chain vector bearing the A. niger pyrG gene and the glucoamylase- heavy-chain vector with no selectable marker. For An-3G-Hu1D10, 21 transformants were screened after cotransformation with the glucoamylase- light-chain vector with no selectable marker and the glucoamylase- heavy-chain vector bearing the A. niger pyrG gene as a selectable marker. The transformant with the highest titer of trastuzumab produced up to 0.9 g of IgG1(
)/liter in 50-ml shake flask cultures. In contrast, the transformants with the highest titer of Hu1D10 produced approximately 0.2 g/liter. The vectors were shown by Southern analysis to integrate at one or more random sites in the genome and in multiple (approximately three to five) copies (results not shown). Due to these differences in copy number and integration site, it is not possible to directly compare titer data between different transformants.
It was also possible to transform only the light- or heavy-chain vector into Aspergillus. Up to 1.5 g of secreted trastuzumab light chain/liter or 0.33 g of trastuzumab heavy chain/liter was detected by ELISAs for transformants expressing only one or the other of the individual antibody chains. SDS-PAGE analysis showed that the light chain was predominantly intact but that the heavy chain was prone to degradation.
An Fab' form of trastuzumab was produced by coexpression of the light chain and a truncated form of the heavy chain. The same glucoamylase- light-chain expression vector as that described above was used for this purpose. In the glucoamylase- heavy-chain expression vector, the coding region for the heavy chain terminated after the codon for Cys229 (the second Cys residue in the antibody hinge region between CH1 and CH2) with the addition of two Ala codons and a stop codon. The highest titers of the trastuzumab Fab' form measured in shake flask cultures by ELISAs were approximately 1.2 g/liter.
Antibody assembly and cleavage.
Nonreducing SDS-PAGE revealed a series of bands in supernatant samples of transformed strains without purification; these bands were absent from parental strains (Fig. 2A). The antibody was purified from supernatants by protein A affinity chromatography, and this purified material was analyzed by SDS-PAGE under reducing conditions as shown in Fig. 2B. The identity of the bands was confirmed by Western blot and MS analyses (results not shown).
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Two forms of the antibody heavy chain released from glucoamylase were observed on reducing SDS-PAGE for all transformants (Fig. 2B). One form was determined to be glycosylated because endoglycosidase H treatment caused a loss of the lower-mobility heavy-chain band. The other form of the heavy chain was shown to be nonglycosylated by MS analysis, since the mass of the relevant tryptic peptide was consistent with the presence of unmodified Asn297 (see below).
Aglycosylated antibody was produced by coexpression of the trastuzumab light chain and a mutant form of the heavy chain in which the codon for Asn297 was changed to encode a glutamine residue. In this instance, only one form of the heavy chain was seen on reducing SDS-PAGE, and this band had the same mobility as the higher-mobility (nonglycosylated) band described above (results not shown). Approximately 0.1 g of aglycosylated trastuzumab/liter was produced.
N-terminal sequence analysis by Edman degradation of the antibody chains released from glucoamylase was performed after purification as described below. The sequences around the KexB cleavage site, the position of actual cleavage, and the approximate frequency of cleavage are shown in Fig. 1. It was observed that the amino acids immediately next to the amino-terminal side of the KexB site could influence cleavage efficiency, as demonstrated previously by Spencer et al. (24). For example, inclusion of the sequence Ile-Ser before the KexB cleavage site in An-trast-II improved the percentage of light chain that was separated from glucoamylase from approximately 30% to approximately 60%, as judged by the intensity of bands on SDS-PAGE under reducing conditions. In one instance, antibody Hu1D10 was expressed with three glycine residues included immediately after the Lys and Arg residues of the KexB cleavage site to produce An-3G-Hu1D10. Analysis by SDS-PAGE showed that efficient cleavage had occurred in this instance, and a single, 150-kDa band representing assembled antibody was observed under nonreducing conditions (Fig. 2A). N-terminal sequence analysis also showed that the fidelity of cleavage at the desired site immediately after the Lys and Arg residues was improved in this instance. Similar heterogeneity of the cleavage site and improvement by insertion of three glycine residues at the C-terminal side of the cleavage site have been reported elsewhere (24).
Purification of free antibody.
As mentioned above, protein A affinity chromatography served to capture antibody from A. niger culture supernatants. Both free antibody and any antibody to which glucoamylase remained attached were copurified by this method. However, a method that could separate free antibody from glucoamylase-antibody fusion proteins was also sought. HCIC with MEP HyperCel was previously investigated as an alternative to protein A affinity chromatography for antibody capture and purification (20). We adapted this procedure as described in Materials and Methods and found that after loading of the column at pH 8, free antibody could be eluted within the pH range of 4.5 to 5.5, whereas glucoamylase-antibody fusion proteins did not elute until the pH was lowered further.
Fractions from HCIC containing free An-trast-I antibody (that had been produced in shake flask cultures) were pooled and further purified by protein A affinity chromatography followed by SEC to remove degraded or incompletely assembled antibody. Alternatively, a two-step purification procedure with HCIC and SEC but without the protein A affinity chromatography step was used to purify An-Hu1D10 and An-3G-Hu1D10 (that had been produced in fermentors). Antibody preparations were generated by these methods for further characterization, and an example of purified An-trast-I analyzed by SDS-PAGE is shown in Fig. 3. Under nonreducing conditions, a single prominent antibody band at 150 kDa was observed along with some minor bands of lower molecular masses, which may include antibodies lacking one light chain (125 kDa) and a heavy-chain dimer (100 kDa). Under reducing conditions, only the light chain and the heavy-chain doublet (glycosylated and nonglycosylated forms) were observed. Glucoamylase- light-chain and glucoamylase- heavy-chain fusion proteins were not detected.
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Antigen binding.
The binding of An-trast-I to the extracellular domain of the HER2 (ErbB2) receptor was tested by measuring the dose-dependent effects on the proliferation of SK-BR-3 breast cancer cells, which express high levels of HER2 (12, 4). No obvious difference was observed between the antiproliferative effects of An-trast-I and those of commercially available, Chinese hamster ovary (CHO) cell-derived trastuzumab. For both antibodies, the maximal reduction of proliferation (to almost 50% the proliferation of SK-BR-3 cells without the addition of antibody) was reached at an antibody concentration of 0.625 µg/ml.
A competitive binding assay was performed to examine the affinity of the two types of Aspergillus-derived Hu1D10 antibodies (An-Hu1D10 and An-3G-Hu1D10) relative to that of control antibody NS0-Hu1D10 for the HLA-DR ß chain on the surface of Raji cells. The cells were incubated with a fixed amount of FITC-conjugated NS0-Hu1D10 and various amounts of unlabeled NS0-Hu1D10 or either of the two Aspergillus-derived Hu1D10 antibodies. The relative cell fluorescence was measured by flow cytometry. No clear difference in binding to Raji cells was observed among NS0-Hu1D10 and the Aspergillus-derived Hu1D10 antibodies (Fig. 4), indicating that the production of Hu1D10 in A. niger had little effect on the structure of its antigen binding site.
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An-trast-I was digested with trypsin, and the peptide fragments were separated by reverse-phase HPLC and analyzed by MS. Tryptic fragments that represented 99% of the antibody molecule were identified on the basis of mass by LC-MS analysis, and the amino acid sequences determined for these fragments by MS-MS analysis represented 77% of the antibody. The peptide from the heavy chain that includes residue N297, the single potential site of N-linked glycosylation, was identified. As mentioned above, an unmodified Asn residue was present in a subpopulation of this peptide. In the other subpopulation, the peptide was modified in a manner consistent with the addition of a glycan. LC-MS and MS-MS data showed that the glycan structure appeared to be of the high-mannose type, with the number of hexose residues per glycan ranging from 6 to 15 and the most abundant containing 9 hexose residues (that is, Hex9GlcNAc2). The data also indicated the presence of peptides corresponding to both the intact C terminus of the heavy chain and a form lacking the terminal Lys residue. This modification is seen in IgG1 preparations obtained from mammalian cell cultures. No evidence for glycosylation at sites other than Asn297 was observed, but we cannot exclude the possibility that a subpopulation of antibody molecules had additional glycan.
In combination, the information from monosaccharide analysis and data from MS analysis suggested that the most abundant glycan structure was Galf2Man7GlcNAc2. However, both simpler and more complex structures were also present.
Pharmacokinetics.
Two groups of rats received 2 mg of antibody/kg as a single intravenous bolus dose; one group (three rats) was dosed with An-trast-I, and one group (four rats) was dosed with CHO cell-derived trastuzumab. Serum samples were collected at various time points over 14 days. The concentration of human IgG1(
) in serum was measured by ELISAs. Similar serum concentration-versus-time profiles were observed for An-trast-I and trastuzumab (Fig. 6). A noncompartmental analysis of the data was performed. Given the half-life of trastuzumab of several weeks, the present study was too short to obtain an accurate estimate of this parameter. However, the parameters commonly used to evaluate bioequivalence, namely, the mean peak concentration of antibody in serum (Cmax) and the area under the concentration-time curve up to the last measured concentration (AUClast), were comparable for the two antibodies. Specifically, the Cmax values (mean and standard deviation) were 49.5 ± 6.2 µg/ml for the CHO cell-derived antibody and 48.3 ± 3 µg/ml for An-trast-I, and the AUClast values were 153 ± 4.4 µg · h/ml for the CHO cell-derived antibody and 143 ± 11 µg · h/ml for An-trast-I. These results indicated that the fungal expression of trastuzumab did not significantly affect the pharmacokinetic disposition of the antibody in vivo.
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Human PBMCs from two different donors were used in the analysis. With donor A (Fig. 7A), the maximal cytotoxicity level reached nearly 40% with any of the three Hu1D10 antibodies. In this particular experiment, An-Hu1D10 induced cytotoxicity slightly better than the other two Hu1D10 antibodies. Between NS0-Hu1D10 and An-3G-Hu1D10, however, there was no clear difference in the induction of cytotoxicity. With donor B (Fig. 7B), the maximal cytotoxicity level was between 15 and 20%, and the differences among the three Hu1D10 antibodies were minimal.
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| DISCUSSION |
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Antibody light chains or heavy chains could be produced alone in A. niger. Wood et al. (32) were also able to detect separate secretion of light (
) chains and heavy (µ) chains in Saccharomyces cerevisiae. In contrast, Takahashi et al. (25) were unable to detect secreted light or heavy (Fd fragment) chains when these were expressed individually in P. pastoris.
It has been repeatedly demonstrated that the secretion of foreign proteins by filamentous fungi is improved when the protein of interest is initially synthesized as a fusion to the C-terminus of a naturally secreted fungal protein (reviewed in reference 10). This is the system that we adopted in this work. An Fab fragment of an antibody was previously produced in T. reesei (19), and higher titers (up to 150 mg/liter) of the secreted fragment were obtained when the heavy chain was produced as a fusion with the native cellobiohydrolase I protein. However, in that study, the light chain was not produced as a fusion.
The production of a protein as a fusion requires a strategy for cleavage to release the desired protein with, preferably, an authentic N terminus. In this study, we relied on the native Aspergillus KexB protease to separate the fusion protein after a Lys-Arg sequence. However, this cleavage was not always efficient, especially for the light chain, possibly due to inaccessibility of the cleavage site caused by the secondary structure at the antibody N termini (24). Optimization of the amino acid sequence immediately next to the N-terminal side of the cleavage site improved cleavage to some extent. However, cleavage of 100% of the fusion proteins was not achieved, and the site of cleavage varied, so that heterogeneity at the N termini of the heavy and light chains resulted (Fig. 1). The insertion of three glycine residues at the C-terminal side of the cleavage site was required to result in complete cleavage without heterogeneity in the N termini of the released antibody chains. Insertion of other sequences at this location was not tested.
Assembly of antibody presumably occurs in the endoplasmic reticulum of A. niger, in the presence of chaperone proteins (e.g., BiP) and disulfide isomerases, as it does in mammalian cells. Cleavage by KexB would be expected to occur later, as the assembled antibody traverses the Golgi apparatus. It was clear that antibody assembly could occur despite the presence of glucoamylase at the N termini, because secreted antibody to which glucoamylase remained attached was observed in the culture supernatants of some transformants. Both trastuzumab and Aspergillus-derived Hu1D10 were shown to have antigen affinities similar to those of the equivalent antibodies produced in mammalian cell cultures. This was the case despite the presence of three glycines at the N terminus of An-3G-Hu1D10 or the Lys and Arg residues variably present at the N terminus of An-trast-I or An-Hu1D10.
A portion of the antibody heavy chain secreted by Aspergillus was not glycosylated, and an Asn residue was shown to be present at the consensus N-linked glycan attachment site (position 297). This finding suggests that the heavy chain had never been glycosylated, because deglycosylation with an enzyme with endoglycosidase H-type activity (EC 3.2.1.96) would leave a GlcNAc residue attached to Asn297, whereas deglycosylation with an enzyme with peptide: N-glycosidase F-type activity (EC 3.5.1.52) would convert the asparagine residue to an aspartate residue. Based on gel mobility data, the glycan on the heavy chain of the Aspergillus-derived antibody was approximately twice the size of that on the heavy chain of the control antibody produced in CHO cells. Wood et al. (32) showed that glycosylated and nonglycosylated forms of heavy chain µ were produced in yeast cells. Similarly, Horwitz et al. (11) showed that heavy chain
produced in yeast cells appeared as a doublet on reducing SDS-PAGE, although the glycosylation states of the two heavy-chain forms were not determined. We were able to produce an aglycosylated mutant form of trastuzumab by changing the Asn residue at position 297 to Gln, but the titers of this form of the secreted antibody were reduced. Different substitutions at position 297 or at position 299 would also create aglycosylated heavy-chain variants and might allow higher titers of secreted antibody.
We examined the composition of glycan present on An-trast-I that had been purified from shake flask cultures with complex medium. The glycan on antibody purified from fermentor cultivations may differ from that obtained from defined media. In particular, the presence of terminal Galf may be dependent on the culture conditions and may also be affected by the strain of A. niger used (18). It has been suggested that terminal Galf may be antigenic (29); therefore, elimination of this residue from glycan by an appropriate choice of a strain or manipulation of a strain would be beneficial. Since approximately half of the heavy chains were shown to be nonglycosylated, it is likely that some fraction, conceivably a major fraction, of assembled antibodies had one nonglycosylated heavy chain and one glycosylated heavy chain. The glycan on IgG1 obtained from mammalian cells is believed to be sequestered between the two heavy chains and to engage in functionally important interactions with the protein. The size of the glycan may be restricted, so that complex glycans seldom include terminal sialic acid residues (reviewed in reference 14). It is possible that the glycan present on Aspergillus-derived IgG1, although larger than the mammalian glycan, also is sequestered between the heavy chains, since only one chain may be glycosylated. It was of interest to determine how the Aspergillus glycosylation pattern affects antibody function.
The long serum half-life of antibodies depends on their interaction with FcRn. It has been demonstrated that this interaction is not influenced by the structure of glycan on the antibody Fc region and that even nonglycosylated antibody has a long serum half-life (26). However, rapid clearance could be caused by interactions with other receptors. For example, there is evidence that IgG1 with high-mannose-type glycosylation is cleared rapidly from serum possibly through interactions with mannan binding proteins or receptors (33). We saw no evidence of rapid clearance of An-trast-I from rat serum in our experiments. This result is consistent with the suggestion that although the glycan on Aspergillus-derived IgG1 is a large high-mannose-type structure, it is sequestered between the heavy chains.
The Aspergillus-derived Hu1D10 antibodies exhibited ADCC activity even though the structure of the attached carbohydrate was different from that for NS0-Hu1D10. However, it has yet to be determined whether the extents of ADCC activity were identical or slightly different for Aspergillus- and mammalian cell-derived IgG1 antibodies. Since the Aspergillus-derived Hu1D10 antibodies appear to be mixtures of aglycosylated and glycosylated forms and the former is expected to exhibit no ADCC activity, it will be interesting to isolate the glycosylated form and compare it to mammalian cell-derived Hu1D10 with regard to ADCC activity and binding to human CD16.
Horwitz et al. (11) also demonstrated that full-length antibody produced in yeast cells exhibited ADCC activity but not complement-dependent cytotoxicity (CDC), presumably because of inappropriate glycosylation. It is proposed that effective CDC function requires the presence of mammalian-type terminal sugars on the Fc glycan, whereas the presence of the core glycan sugars is sufficient to allow an interaction with Fc
RIIIA on NK cells and for ADCC to function (reviewed in reference 14). We have not tested the CDC activity of Aspergillus-derived antibody, but it may be diminished relative to that of mammalian-derived antibody.
| ACKNOWLEDGMENTS |
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| FOOTNOTES |
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| REFERENCES |
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receptor I and influence the synthesis of its oligosaccharide chains. J. Immunol. 157:4963-4969.[Abstract]
RIII and antibody-dependent cellular toxicity. J. Biol. Chem. 277:26733-26740.
-galactosidase A from Aspergillus niger. Eur. J. Biochem. 268:4134-4143.[Medline]
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