Previous Article | Next Article ![]()
Applied and Environmental Microbiology, July 2004, p. 3996-4003, Vol. 70, No. 7
0099-2240/04/$08.00+0 DOI: 10.1128/AEM.70.7.3996-4003.2004
Copyright © 2004, American Society for Microbiology. All Rights Reserved.
Center for Food Safety, University of Georgia, Griffin, Georgia 30223
Received 30 December 2003/ Accepted 31 March 2004
|
|
|---|
|
|
|---|
Recent outbreak investigations revealed that recontamination after a listerial treatment is applied is the primary source of L. monocytogenes in many commercially prepared ready-to-eat processed foods (4, 8, 11, 14). Studies have revealed that certain strains of L. monocytogenes can become well established in a food processing facility in locations such as floor drains and remain members of the resident microbial flora for months or years (13, 21). Although significant improvements in plant layout and equipment design and procedures for cleaning and sanitizing have been made, it is believed that L. monocytogenes will continue to be introduced into the environment in which ready-to-eat foods are exposed for further processing and packaging (21).
The objective of this study was to isolate, from biofilms obtained from floor drains of processing plants that were negative for Listeria species, microorganisms that produce metabolites bactericidal or inhibitory to L. monocytogenes and determine their ability to kill or suppress growth of L. monocytogenes when cocultured in a liquid growth medium and in a biofilm.
|
|
|---|
Isolation and screening of microorganisms for metabolites inhibitory to L. monocytogenes.
Biofilm samples collected from floor drains at different food processing plants having a recent history of no detectable L. monocytogenes were used to obtain isolates of bacteria and yeasts. Two methods, including direct plating and enrichment culture, were used to isolate these microorganisms. TSB (10 ml) was added to each biofilm sample (ca. 1 g), and biofilm preparations were serially diluted (1:10) in 0.1% peptone to 103 CFU/ml. A volume of 0.1 ml of each dilution was plated on dichloran rose bengal chloramphenicol agar (DRBC) and tryptic soy agar (TSA) plates in duplicate. DRBC plates were incubated at 30°C for 72 h, and TSA plates were incubated at 37°C for 24 h. A biofilm preparation (1 ml) also was added to 9 ml of TSB and incubated at 37°C for 24 h for enrichment. Enrichment cultures were serially diluted in 0.1% peptone, and 0.1-ml portions from dilutions of 105 to 108 were plated onto TSA and DRBC plates and incubated according to the conditions described above. Thirty to forty colonies per biofilm specimen were randomly selected from plates and streaked for isolation. Two methods, including a spot-on-lawn assay and a double-layer assay, and two temperatures (37 and 15°C) were used to screen isolates for antilisterial activity.
For the spot-on-lawn assay, 0.1 ml of approximately 107 cells of the five-strain mixture of L. monocytogenes was plated in duplicate onto the surface of TSA plates. Candidate competitive-exclusion isolates were grown individually in TSB at 37°C for 24 h, cells were sedimented by centrifugation (4,000 x g for 20 min), and the supernatant fluid of each culture was filter sterilized (0.22-µm-pore-size cellulose acetate membrane; Nalgene Co., Rochester, N.Y.). A 12-mm-diameter disk (Dispens-O-Disk; Difco Laboratories, Detroit, Mich.) was placed onto the surface of each TSA plate, and 0.1 ml of filter-sterilized supernatant from a single culture was applied to the surface of the disk. In addition, a disk with nisin (3.125 µg; Sigma, St. Louis, Mo.) was used as the positive control and a disk with 0.1 M phosphate-buffered saline (PBS), pH 7.2, was used as the negative control. The plates were incubated at 37°C for 24 h and then observed for zones of inhibition (
0.5 mm).
The double-layer assay, also a two-step procedure, involved first growing a spot-inoculated candidate competitive-exclusion isolate on TSA and then applying a second layer of growth medium containing the five-strain mixture of L. monocytogenes. Specifically, an individual colony of candidate competitive-exclusion bacterium was inoculated in the center of each of two TSA plates and incubated for 24 h at 37°C. The five-strain mixture of L. monocytogenes was added at 106 CFU/ml to brain heart infusion with 0.4% agar (Difco) at 50°C and stirred for 1 min at 200 rpm with a magnetic stir bar. Approximately 8 ml of this preparation was poured onto the surface of each TSA plate as a second layer and allowed to cool to room temperature. The cultures were then incubated for 24 h at 37°C and observed for zones of inhibition (
0.5 mm). A nisin A and B gene-carrying Lactococcus lactis subsp. lactis strain (ATCC 11454) was used as the positive control, and a yeast isolate, which was isolated in this work and confirmed to produce no extracellular antimicrobials to L. monocytogenes, was used as the negative control.
Competitive growth inhibition of L. monocytogenes in broth cultures at different temperatures:.
All isolates with anti-L. monocytogenes activity were further tested in TSB-YE for competitive growth with L. monocytogenes at 37, 15, 8, and 4°C. Approximately 106 CFU (0.1 ml) of a potential competitive-exclusion microorganism having anti-L. monocytogenes activity and 0.1 ml of 103 CFU of the five-strain mixture of L. monocytogenes were added to 10 ml of TSB-YE and incubated at 37, 15, 8, or 4°C. Cultures (1 ml) were sampled at intervals of 8 and 24 h for 37°C; at 1, 2, 3, 7, 10, and 14 days for 15°C; at 1, 7, 14, and 21 days for 8°C; and at 2, 7, 14, 21, and 28 days for 4°C incubation and enumerated for L. monocytogenes on modified Oxford agar (Difco) held at 37°C for 48 h and for total bacterial counts (L. monocytogenes and competitive-exclusion microorganisms) and competitive-exclusion microorganism counts (competitive-exclusion microorganisms only) on TSA held at 37°C for 48 h.
Identification of competitive-exclusion microorganisms.
Isolates having anti-L. monocytogenes activity at all four temperatures tested were identified by Gram staining, biochemical assays (API CHB and API CHL; bioMérieux Industry, Marcy l'Etoile, France), and 16S rRNA gene alignment profile analysis (Midi Labs, Newark, Del.).
Preparation of stainless steel coupons.
Stainless steel (T-304; Tull Metals Company, Atlanta, Ga.) coupons (4 by 2.5 cm) were washed by a 10-min immersion with agitation (150 rpm) in 1,000 ml of an aqueous 2% RBS 35 detergent concentrate solution (20 ml of RBS 35 concentrate per liter of tap water at 50°C; Pierce, Rockford, Ill.), and rinsed by immersion in 1,000 ml of tap water (initially at 50°C) with agitation (150 rpm) for 25 min. Five additional 1-min immersions with agitation (150 rpm) in 1,000 ml of distilled water at ambient temperature were performed. The coupons were dried, and a hydrophobic marker was used to encircle an area of 1.13 cm in diameter. The coupons were then individually wrapped and autoclaved at 121°C for 30 min.
Competitive exclusion of L. monocytogenes in a biofilm.
Biofilms were grown using modifications of the protocols described by Leriche and Carpentier (10) and Chae and Schraft (5). An inoculum of 0.1 ml of ca. 106 to 108 CFU of candidate competitive-exclusion microorganisms and ca. 103 to 104 CFU of the five-strain mixture of L. monocytogenes was deposited within the marked area of the stainless steel coupon and then placed in a humidity-controlled incubator (approximately 95% relative humidity) at 37, 15, 8, or 4°C for 6 h. Nonadherent bacteria were removed by vacuum aspiration after 6 h of incubation and replaced with 0.1 ml of fresh TSB medium. The stainless steel coupons were reincubated at the same temperature, and the medium was replaced every 1, 3, 3, and 7 days for incubation at 37, 15, 8, and 4°C, respectively. At each sampling time, selected coupons in duplicate were transferred to a laminar flow hood in which weakly adherent bacteria were removed by washing the marked area of each coupon three times with PBS, and then remaining liquid from the marked area was removed by vacuum aspiration. The coupons were each placed in a 50-ml centrifuge tube containing 9.9 ml of PBS and ca. 30 glass beads (5-mm diameter; Fisher Scientific, Norcross, Ga.). The tubes were agitated by a Vortex mixer (Fisher Scientific) for 2 min to disrupt bacteria in the adherent biofilm. The suspended bacteria were serially diluted (1:10) in 0.1% peptone and plated in duplicate on TSA for competitive-exclusion microorganism counts and total bacterial counts and on modified Oxford agar for L. monocytogenes counts. The plates were incubated for 48 h at 37°C, and competitive-exclusion microorganism counts, total bacterial counts, and L. monocytogenes counts were determined. Coupons inoculated with only ca. 103 to 104 CFU of L. monocytogenes served as positive controls, whereas coupons inoculated with only ca. 106 to 108 competitive-exclusion microorganisms served as negative controls. All experiments were duplicated, and results are presented as the means plus standard deviations.
Identification of nisin-encoding genes by competitive-exclusion microorganisms.
A PCR assay was used to identify nisin-encoding genes in competitive-exclusion microorganisms. Bacterial DNA was extracted with a microbial genomic DNA isolation kit according to the procedures described by the manufacturer (Mo Bio Laboratories, Inc., Solana Beach, Calif.). The oligonucleotide sequences of the primers used were as given in parentheses: NisA (5-CGGCTCTGATTAAATTCTGAAG and 5-CGGTTGAGCTTTAAATGAAC) and NisB (5-AGAGAAGTTATTTACGATCAAC and 5-ATCTGACAACAAATCTTTTTGT) (16). PCR was performed by using an Icycler 96-well reaction module (Bio-Rad Laboratories, Hercules, Calif.) according to the protocols described by Olasupo et al. (16).
Statistical analysis:.
Least-square means of L. monocytogenes counts in biofilm samples with and without competitive-exclusion microorganisms were analyzed using the general linear model of the Statistical Analysis System procedure (SAS Institute, Cary, N.C.). The criterion for significance of difference was P < 0.05 for all tests.
|
|
|---|
All isolates inhibitory to L. monocytogenes were evaluated individually for their ability to inhibit growth of or kill a five-strain mixture of L. monocytogenes in TSB-YE at 37°C. Under these conditions, two yeast isolates were weakly inhibitory to L. monocytogenes, repressing growth of listeriae by 0.7 log10 CFU/ml compared to the positive control of L. monocytogenes only. This possibly may be attributed to the slower growth of these yeast strains than of bacteria in TSB-YE. In contrast, nine of the bacterial isolates were strongly inhibitory to L. monocytogenes, with each providing a >5-log10-CFU/ml differential within 24 h compared with the L. monocytogenes-only positive control (Fig. 1).
![]() View larger version (54K): [in a new window] |
FIG. 1. Inhibition at 37°C of L. monocytogenes (LM) by competitive-exclusion microorganisms (not including yeast isolates) in TSB-YE.
|
![]() View larger version (61K): [in a new window] |
FIG. 2. Inhibition at 15°C of L. monocytogenes (LM) by competitive-exclusion microorganisms (not including yeast isolates) in TSB-YE.
|
![]() View larger version (60K): [in a new window] |
FIG. 3. Inhibition at 8°C of L. monocytogenes (LM) by competitive-exclusion microorganisms (not including yeast isolates) in TSB-YE.
|
![]() View larger version (64K): [in a new window] |
FIG. 4. Inhibition at 4°C of L. monocytogenes (LM) by competitive-exclusion microorganisms (not including yeast isolates) in TSB-YE.
|
![]() View larger version (76K): [in a new window] |
FIG. 5. PCR amplification of nisin A (lanes 1 to 4) and nisin B (lanes 5 to 8) genes of competitive-exclusion microorganisms and genes of nisin A and B (ATCC 11454, control). Lanes: M, 100-bp DNA ladder; 1 and 5, ATCC 11454; 2 and 6, C-1-92; 3 and 7, C-1-152; 4 and 8, 143.
|
|
View this table: [in a new window] |
TABLE 1. Inhibition at 37°C of L. monocytogenes (LM) by competitive-exclusion microorganisms (CEM) in biofilms formed on stainless steel coupons
|
|
View this table: [in a new window] |
TABLE 2. Inhibition at 15°C of L. monocytogenes (LM) by competitive-exclusion microorganisms (CEM) in biofilms formed on stainless steel coupons
|
|
View this table: [in a new window] |
TABLE 3. Inhibition at 8°C of L. monocytogenes (LM) by competitive-exclusion microorganisms (CEM) in biofilms formed on stainless steel coupons
|
|
View this table: [in a new window] |
TABLE 4. Inhibition at 4°C of L. monocytogenes (LM) by competitive-exclusion microorganisms (CEM) in biofilms formed on stainless steel coupons
|
|
View this table: [in a new window] |
TABLE 5. Comparison of inhibitory activities of two superior competitive-exclusion microorganisms (CEM) against L. monocytogenes in TSB and biofilms
|
|
|
|---|
Decontaminating floor drains of listeriae is especially challenging because, when entrapped in a biofilm (5), L. monocytogenes is afforded unusual protection against disinfectants and treatments available to control pathogens on environmental surfaces (6, 7, 20, 21). Our goal was to isolate and characterize microorganisms that would thrive in combination with L. monocytogenes within its biofilm at a wide range of temperatures that occur in food processing facilities (especially refrigeration conditions) and would compete to control listerial growth and possibly eliminate the pathogen.
With the use of biofilms from floor drains of food processing facilities having a history of no L. monocytogenes contamination as the source of candidate competitive-exclusion microorganisms, 413 microbial isolates were obtained for evaluation. Initial screening identified 24 promising candidates with antilisterial activity. Further competitive testing between the candidate microorganisms and L. monocytogenes in broth and in biofilms at different temperatures identified nine bacterial isolates that effectively reduced, controlled, or eliminated detectable L. monocytogenes depending on environmental conditions. One strain in particular, L. lactis subsp. lactis C-1-92, was exceptionally effective in controlling L. monocytogenes when in biofilms for long periods of time, including at 4°C. This strain uniquely encodes nisin A and B, which are inhibitory to L. monocytogenes (16). Interestingly, this isolate did not grow at 4°C but apparently produced antilisterial metabolites at this temperature to maintain L. monocytogenes populations in biofilms below the detectable limit. Similarly, Amézquita and Brashears (1) observed that some lactic acid bacteria could competitively inhibit L. monocytogenes in ready-to-eat meats at refrigeration temperature even though the competitive bacteria did not grow.
Another isolate, E. durans 152, also was very effective in controlling L. monocytogenes in biofilms. Enterococcus spp. are sometimes used as starter cultures for meat fermentations when acid production is of primary importance (12). Metabolites, including enterocins, of Enterococcus spp. have been documented to be bactericidal to L. monocytogenes (2, 3, 9, 19).
Lactic acid bacteria and their products have been well documented for their antimicrobial activity against the growth of L. monocytogenes (1, 16, 17). However, their application in the food industry to control L. monocytogenes has been limited because of their cost, variable effect, fastidious growth requirements, and potential spoilage of foods. The lactic acid bacteria that we isolated from biofilms formed in floor drains have likely adapted to the environmental conditions present in floor drains, thereby enabling them to grow or compete at a wide range of temperatures, including refrigeration temperature, and also to form a biofilm to enable attachment to equipment and drain surfaces. Two lactic acid bacterial isolates, in particular, were identified as highly effective in controlling, and perhaps eliminating, L. monocytogenes in biofilms at different temperatures. Additional studies are needed to determine the efficacy of these strains in controlling listeriae when different cell numbers (including exceptionally high populations, e.g., 108 CFU/cm2) of L. monocytogenes are present in biofilms, when different nutrients and environmental conditions are present, and when different combinations of competitive-exclusion bacteria are used, especially in the food processing plant environment. However, our initial studies are very encouraging and indicate that at least two of the lactic acid bacteria that we have isolated and characterized are promising candidates for controlling L. monocytogenes in biofilms in food processing facilities.
This study was supported by grants from the American Meat Institute Foundation and the State of Georgia's Traditional Industries Program for Food Processing.
|
|
|---|
rkroth, and H. Korkeala. 2001. Prevalence of Listeria monocytogenes in broilers at the abattoir, processing plant, and retail level. J. Food Prot. 64:994-999.[Medline]
This article has been cited by other articles:
| |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Copyright © 2009 by the American Society for Microbiology. For an alternate route to Journals.ASM.org, visit: http://intl-journals.asm.org | More Info»