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Applied and Environmental Microbiology, September 2004, p. 5081-5088, Vol. 70, No. 9
0099-2240/04/$08.00+0 DOI: 10.1128/AEM.70.9.5081-5088.2004
Copyright © 2004, American Society for Microbiology. All Rights Reserved.
Research Group of Industrial Microbiology, Fermentation Technology and Downstream Processing, Department of Applied Biological Sciences, Vrije Universiteit Brussel, Brussels, Belgium
Received 15 March 2004/ Accepted 12 May 2004
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The average contamination of meat with Listeria monocytogenes is about 30 to 60%, and the spread of antibiotic resistance genes among this and other pathogenic bacteria is raising new concerns (6, 36, 44). In fermented sausages, L. monocytogenes can even be isolated after sausage fermentation and drying (14, 15, 18, 20). A study concerning the prevalence of L. monocytogenes on the Belgian retail market revealed that in 11.69% of a total of 308 samples of minced cured meat products (including dry fermented sausages), this pathogen was detectable in a 25-g sample (38). Bacteriocin production may be considered an extra hurdle in the production of fermented sausages, contributing to a more stable and safer end product. Hugas et al. (17) have found that L. curvatus LTH 1174 can reduce the counts of artificially added listeriae in fermented sausages to a higher extent than a nonbacteriocinogenic (control) culture.
The starter cultures used to date for the production of fermented sausage are not necessarily the best-suited strains. They either cannot be or are not competitive enough compared with the contaminating lactic acid bacteria naturally present in the raw material. Moreover, too little is known as to what properties a starter or protective culture should display or not (25). However, in the past few years, suppression of pathogens like L. monocytogenes has become a major issue, and much work has been devoted to select strains that are antagonistic to food-borne pathogens (31). L. curvatus LTH 1174, which produces the bacteriocin curvacin A, was shown to be a successful starter strain for German-type sausage fermentations; the strain gained dominance over the fortuitous flora and even over a commercial L. curvatus starter and was able to reduce the listeria counts in fermented sausages (17, 43). Modeling the response of this strain to changing medium conditions will give new insights concerning the nutrient requirements of this interesting sausage starter (32).
De Man, Rogosa, and Sharpe (MRS) medium is usually used to study meat fermentation processes (12, 26, 27). This medium has been developed to support good growth of lactic acid bacteria (9). However, lactic acid bacteria are fastidious with respect to their nutrient requirements, and the growth of some strains is often inhibited in MRS medium because of nutrient limitation (28). This is not the case in sausage batter, a nutrient-rich environment, usually with added carbohydrates, where increases in free amino acids and peptides are evident during ripening of the sausage (8). It is unclear which compound(s) is responsible for the limitation of cell growth in cultivation media, but sugars, amino acids, and vitamins seem to be the most important (3, 19, 24, 30, 35, 39). Consequently, to mimic meat environments, nutrient-rich environments have to be employed. An additional strategy to understand the nutrient requirements of a strain is to model the limitations of the strains when grown in meat simulation media.
The aim of this study was to determine growth inhibition due to nutrient limitation of the bacteriocin producer L. curvatus LTH 1174 active against listeriae when grown in standard MRS and modified MRS medium. The data obtained were fitted with a modified version of the nutrient depletion model (28).
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Fermentation experiments.
To investigate the influence of the complex nutrient source, i.e., bacteriological peptone (Oxoid), Lab Lemco (Oxoid), and yeast extract (VWR International, Darmstadt, Germany), on both growth and bacteriocin production of L. curvatus LTH 1174, fermentations were performed in standard MRS and modified MRS medium. The latter contained 0.5, 2, 4, or 6 times the concentration of each complex nutrient source component of standard MRS medium. Fermentation in standard MRS medium was run as a control fermentation and contained the following components (per liter): 10 g of bacteriological peptone, 8 g of Lab Lemco, 4 g of yeast extract, 0.2 g of MgSO4 · 7H2O, 0.038 g of MnSO4 · H2O, and 1 ml of Tween 80. The fermentation carried out with a double amount of complex nutrient source was performed in triplicate to show the reproducibility of the experiments. Standard deviations were calculated both on the experimental values and on the biokinetic parameters derived from the primary model. Also, three fermentations were carried out whereby the concentration of one of the above-mentioned complex nutrient source components was used at four times its concentration in standard MRS medium.
Fermentations were carried out in a 15-liter laboratory fermentor (BiostatC; B. Braun Biotech International, Melsungen, Germany) as previously described (26). All fermentations were performed at a constant temperature of 25°C and a controlled pH of 5.5. For the preparation of the inoculum, 10 ml of MRS medium was inoculated with 0.5 ml of a freshly prepared L. curvatus LTH 1174 culture and incubated at 30°C for 12 h; 5 ml of this preculture was added to 100 ml of MRS medium. After 13 h of growth at 30°C, this culture was used to inoculate the fermentor. Temperature and pH control as well as agitation were performed on-line (Micro-MFCS for Windows NT; B. Braun Biotech International) (26).
Assays.
At regular intervals, samples were withdrawn aseptically from the fermentor to determine cell dry mass (CDM), bacteriocin activity in cell-free culture supernatant, lactic acid concentration, and residual glucose concentration. Briefly, CDM was determined gravimetrically after membrane filtration (26); the amount of lactic acid produced and the residual glucose concentration were determined by high-performance liquid chromatography (HPLC) (10). The level of bacteriocin activity in the cell-free supernatant was determined by a modified critical dilution method (10) with L. innocua LMG 13568 as the indicator organism (26). The bioavailable bacteriocin activity measured in the cell-free culture supernatant was expressed in arbitrary units (AU) per milliliter or mega-arbitrary units (MAU) per liter. The standard deviations for the CDM, glucose, and lactic acid measurements were 0.11, 0.04, and 0.02 g liter1, respectively. Modeling of bacterial growth was performed with both CDM measurements and the biomass concentrations obtained from measurements of optical density at 600 nm. Therefore, the optical density values from a series of previously performed fermentations were calibrated against biomass (CDM). A change of one unit of optical density was shown to be equivalent to an increase of 0.26 g of CDM liter1 (r2 = 0.962).
Analyses of free amino acids were performed in duplicate for all fermentations on selected samples distributed over the course of the fermentation. Proteins were removed from the samples by addition of an isovolume of trichloroacetic acid and subsequent centrifugation (16,060 x g, 15 min). Amino acid analysis was performed with the Waters AccQTag amino acid analysis method (Waters Corporation, Milford, Mass.).
Modeling.
Cell growth was modeled with the equation dX/dt = µmax
i X for t >
, where X is the biomass concentration, t is the time,
is the duration of the lag phase, µmax is the maximum specific growth rate, and
i is a dimensionless general inhibition function (see Table 1 for units). During the lag phase, cell growth was set to zero.
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TABLE 1. Equations used for primary model developmenta
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i was modeled with a three-step inhibition function based on the nutrient depletion model (28):
i = 1 if X < X1;
i = 1 I1 (X X1) if X1 < X < X2; and
i = 1 I1 (X2 X1) I2 (X X2) if X > X2, where X1 and X2 are the critical biomass concentrations at the start of the consecutive phases of decreasing growth rate and I1 and I2 are the inhibition slope coefficients. The parameters X1, X2, I1, and I2 of the three-step inhibition function used describe the self-inhibition of the cells due to depletion of sugar and other nutrients and to the accumulation of lactic acid. Primary modeling of glucose consumption, lactic acid production, and bacteriocin production and apparent inactivation was performed both to fit the data as well as to estimate the biokinetic parameters representative for growth and curvacin A production. The equations used are listed in Table 1. They are the same as those reported by Messens et al. (32), except that bacteriocin production was made dependent on a value of XB, i.e., the minimum biomass concentration required for the onset of bacteriocin production due to induction (11, 28, 42).
The differential equations were solved numerically with the Euler integration technique in Microsoft Excel 97 (version 8.0a). All parameters needed for modeling were estimated by minimizing the residual sum of squares between experimental and modeled data. For bacteriocin activity, the sum of squares was weighted inversely proportional with the uncertainty of the measurement (i.e., the detection limit in AU of each dilution). Previously, it has been shown that these large-scale and strictly computer-controlled fermentation experiments are highly repeatable, as well as the estimation of biokinetic parameters for a defined set of fermentation conditions. It has been estimated for L. sakei CTC 494 and L. curvatus LTH 1174 that upon repetition, the coefficients of variation of the biokinetic parameters are generally lower than 10%, with the exception of kinact (26, 32, 41, 42). Moreover, inherent biological variation within a treatment was small compared to the large differences observed among experiments under different conditions.
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FIG. 1. Modeling of biomass (in grams of CDM per liter ( ) and bacteriocin production (in MAU per liter) x) (a and c) and of glucose consumption (in grams of glucose per liter) ( ) and lactic acid formation (in grams of lactic acid per liter) ( ) (b and d) for L. curvatus LTH 1174 in the control fermentation in standard MRS medium (a and b) and in MRS medium with twice the amount of the complex nutrient source (c and d) at a controlled temperature of 25°C and a constant pH of 5.5. The symbols represent experimental values; lines are drawn according to the model. For the fermentation with twice the concentration of complex nutrient source, the values are the averages of three fermentations, and the error bars represent the standard deviations.
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TABLE 2. Influence of the complex nutrient source (CNS) on µmax, X1, I1, X2, I2, YX/S, and mS of L. curvatus LTH 1174 in modified MRS medium at a constant temperature of 25°C and a constant pH of 5.5a
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FIG. 2. Influence of the complex nutrient source on production of biomass (in grams of CDM per liter) (a) and production of lactic acid (in grams of lactic acid per liter) (b) as a function of time. Standard MRS () and MRS with 0.5 ( ), 2 ( ), 4 ( ), or 6 ( ) times the standard complex nutrient source concentration was used. The symbols represent experimental values; lines are drawn according to the model. In the case of twice the amount of complex nutrient source, the values are the averages of three fermentations, and the error bars represent the standard deviations.
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FIG. 3. Influence of complex nutrient source concentration on maximum attainable bacteriocin activity (bars), specific bacteriocin production ( ), and bacteriocin inactivation rate ( ). The values for the fermentation with twice the amount of complex nutrient source are the averages of three experiments for which the error bars represent the standard deviations.
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Influence of the separate components of the complex nutrient source.
To determine which of the three constituting components of the complex nutrient source (bacteriological peptone, Lab Lemco, or yeast extract) was most crucial for growth and bacteriocin production of L. curvatus LTH 1174, fermentations were performed with an elevated concentration (four times the concentration of standard MRS medium) of each component separately. In the case of the elevated bacteriological peptone concentration, a boost of cell growth was seen, as shown by the µmax of 0.58 h1 compared to that of the control fermentation (µmax = 0.47 h1). The µmax obtained was comparable to the value obtained when the concentration of all components was increased fourfold simultaneously (0.61 h1). With higher amounts of Lab Lemco and yeast extract, µmax was comparable to that of the control fermentation (Table 3). In all cases, the nutrients added resulted in higher values of X1 and Xmax compared to the control fermentation (Fig. 4a). In the case of bacteriological peptone and Lab Lemco, Xmax was comparable (2.20 g of CDM liter1), but a lower concentration was obtained with the elevated level of yeast extract (1.64 g of CDM liter1). In addition, higher maintenance was seen in the case of an elevated level of yeast extract, while for bacteriological peptone and Lab Lemco, the maintenance coefficient was comparable to that of the control fermentation (Table 3). In all cases, Bmax was higher than in standard MRS, being 2.46, 2.11, and 1.75 MAU liter1 for bacteriological peptone, Lab Lemco, and yeast extract, respectively (Fig. 5). However, this was the result of increased biomass, since kB was comparable (bacteriological peptone) or slightly lower (Lab Lemco and yeast extract) than for the control fermentation (Fig. 5).
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TABLE 3. Influence of an elevated concentration of bacteriological peptone (BP), Lab Lemco (LL), or yeast extract (YE) on µmax, X1, I1, X2, I2, YX/S, and mS of L. curvatus LTH 1174 in MRS medium at a constant temperature of 25°C and a constant pH of 5.5
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FIG. 4. Influence of an elevated concentration of the separate components of the complex nutrient source of standard MRS (), 4x bacteriological peptone ( ), 4x Lab Lemco ( ), or 4x yeast extract ( ) on the production of biomass (in grams of CDM per liter) (a) and the production of lactic acid (in grams of lactic acid per liter) (b) as a function of time. The symbols represent experimental values; lines are drawn according to the model.
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FIG. 5. Influence of fourfold-higher concentration of the separate components of the complex nutrient source of standard MRS (BP, bacteriological peptone; LL, Lab Lemco; YE, yeast extract) on maximum attainable bacteriocin activity (Bmax) / (kB) (bars), specific bacteriocin production (kinact) ( ), and bacteriocin inactivation rate ( ).
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Amino acid analyses.
To determine the use of free amino acids by L. curvatus LTH 1174, amino acid analyses were performed on samples of each fermentation. For all fermentations studied, the concentration of tyrosine showed a strong decreasing trend, and at some point during the fermentation it was no longer detected in the samples. Tyrosine was the only amino acid that was completely depleted during all fermentations. Additionally, serine and asparagine/aspartic acid were completely used up during fermentation in standard MRS medium, while all other amino acids showed a decreasing trend. For fermentations with a fourfold or sixfold concentration of complex nutrient source, the concentrations of all amino acids apart from tyrosine remained constant. For the fermentation with double the amount of complex nutrient source, tyrosine and serine showed a decreasing trend. For fermentations with a fourfold-higher concentration of either bacteriological peptone, Lab Lemco, or yeast extract, tyrosine was completely depleted, asparagine/aspartic acid and serine showed a decreasing trend, and the concentration of all other amino acids remained constant.
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An increase of the initial complex nutrient source concentration of MRS medium up to four times the standard concentration led to an increase in both the maximum specific growth rate (µmax) and the maximum attainable biomass (Xmax) and resulted in faster lactic acid production, indicating the limitation of nutrients in standard MRS medium. The decreased µmax at six times the standard complex nutrient source concentration may be due to the formation of toxic metabolites, for instance, those formed during sterilization of the medium. Slowing of lactic acid production was not observed at complex nutrient source concentrations higher than the concentration in standard MRS medium. The biomass concentration at which the two phases of inhibition started (X1 and X2) increased up to a fourfold increase in complex nutrient source concentration. Hence, the cells were able to grow faster and could reach a higher biomass before certain nutrients became limiting. A similar observation for increasing values of X1 and X2 with increasing nutrient concentrations has been made for L. sakei CTC 494 (28).
In the case of doubling the complex nutrient source concentration of standard MRS medium, the higher µmax and Xmax values reached also led to maximum bacteriocin activity in the cell-free culture supernatant (Bmax), since the specific bacteriocin production (kB) was comparable to that obtained in standard MRS medium. In contrast, at higher complex nutrient source concentrations, Bmax did not increase further because of a counterbalance due to a decreased kB with increasing nutrient concentrations. This is in accordance with the results obtained by Aymerich et al. (2), who showed that doubling the concentration of the separate components of standard MRS medium did not significantly alter bacteriocin production, while concentrations higher than threefold even had a detrimental effect on bacteriocin production. It has also been shown for Lactococcus lactis subsp. lactis ATCC 11454 that the relative nisin production rate was not directly proportional to the specific growth rate, since low nutrient concentrations supported a relatively higher specific nisin production rate than higher nutrient concentrations (21). Likewise, for Lactobacillus amylovorus DCE 471, specific bacteriocin production was reduced if the complex nitrogen source of the MRS medium was increased (5).
All these results are in accordance with the findings of De Vuyst et al. (10), who suggested that a low specific growth rate or unfavorable growth conditions (stress conditions) in general might stimulate bacteriocin production. In the case of L. curvatus LTH 1174, a lower specific growth rate as a result of stress due to nutrient limitation also induced higher specific bacteriocin production. With Enterococcus faecium RZS C5, maximum bacteriocin activity was observed with 25% of the complex nutrient source concentration of standard MRS medium. However, kB was unaffected, and it was hypothesized that the higher activity was due to a lower adsorption of the bacteriocin molecules onto the bacterial cells, since Xmax decreased by 30% (29).
When the bacteriological peptone concentration of standard MRS medium was increased fourfold, bacterial growth was boosted while specific bacteriocin production was unaffected. Although a comparable amount of biomass was produced with the fourfold increased concentration of Lab Lemco, kB and hence Bmax were lower. Both bacteriological peptone and Lab Lemco are of animal origin. However, bacteriological peptone is obtained through an enzymatic treatment of meat, while the latter is a conventional meat extract. When comparing the molecular mass distribution, a greater amount of smaller peptides are found in bacteriological peptone compared to Lab Lemco (4). It seems that bacteriological peptone contains compounds that stimulate growth by L. curvatus LTH 1174 without adversely affecting bacteriocin production. Bacteriological peptone also provided the best growth of Pediococcus damnosus NCFB 1832, followed by meat extract, and in both cases pediocin PD-1 activity was highest (34). Plantaricin 423 activity also reached the highest titers when Lactobacillus plantarum 423 was grown in MRS medium supplemented with 1.7% (wt/vol) bacteriological peptone (40). In contrast, the plantaricin production rate by L. plantarum TMW 1.25 was not affected by altering the nitrogen source of MRS medium (22).
The fourfold increased amount of yeast extract seemed to offer little additional nutrients necessary for growth, since the µmax value obtained was comparable to the value in standard MRS medium and Xmax was only slightly higher. When comparing the results obtained for elevated levels of Lab Lemco and yeast extract, an identical µmax was obtained. In the case of yeast extract, however, the maintenance coefficient was higher, and subsequently less energy was available for growth and bacteriocin production. This resulted in a lower Xmax and, due to the growth-associated character of bacteriocin production, a lower Bmax. Since kB was even slightly lower in the case of Lab Lemco compared to yeast extract, the higher bacteriocin activity was the result of a higher cell number attained in the case of the medium enriched with Lab Lemco. The relatively large amounts of growth factors, free amino acids, and short peptides and an overall higher content of amino nitrogen present in yeast extract did not seem to have a strong stimulatory effect on the growth of L. curvatus LTH 1174. This may be due to the adaptation of this strain to the nutrient spectrum present in its natural environment, fermented sausage. In contrast, sakacin P production by L. sakei CCUG 42687 was increased by addition of yeast extract and to a lesser extent by tryptone (1). Also, in the case of L. lactis subsp. lactis A164, biomass production was stimulated and bacteriocin activity was maximal when the basal medium without a nitrogen source present was supplemented with 3% yeast extract (7).
Amino acid analyses further revealed that only serine, tyrosine, and asparagine/aspartic acid were completely depleted with L. curvatus LTH 1174 in standard MRS. In view of the generation of aromatic compounds during sausage fermentation, the branched-chain amino acids, such as leucine, isoleucine, and valine, as well as phenylalanine or methionine are most important. They can lead to the production of aldehydes, alcohols, and acids which have a very low threshold value (33). Hence, the amino acid metabolism of L. curvatus LTH 1174 most probably will not contribute to the final sausage aroma. This has been shown previously for a strain of L. curvatus which demonstrated very low leucine metabolism (23). For Lactobacillus johnsonii La1, it has been shown that alanine, serine, isoleucine, and cysteine are the most important amino acids for its growth in milk (13).
Aasen et al. (1) found aspartic acid, asparagine, arginine, serine, and glycine to be completely consumed by L. sakei CCUG 42687. However, supplementing the medium with asparagine had no effect on the growth rate or sakacin P production by this strain (3). A study with L. sakei Lb790/pMLS114, a bacteriocin-negative strain transformed with a plasmid containing the sakacin P gene cluster, indicated complete consumption of the amino acids serine, asparagine, and aspartic acid. Bacteriocin production ceased when serine was depleted, while slow growth continued until the two other amino acids were depleted. Supplementing the medium with these limiting amino acids led to an increase in sakacin P production from 34 to more than 100 mg/liter, while cell mass only increased about 20% (I. M. Aasen, T. Møretrø, and L. Axelsson, Eurolab Conference, 2001, abstract, p. 160).
In this paper, it has been shown that the bacteriocin-producing meat isolate L. curvatus LTH 1174 was limited in its growth in standard MRS medium due to nutrient depletion. It is clear that this strain is adapted to a meat environment, since the nutrient spectrum from meat-derived components stimulated biomass production and resulted in higher bacteriocin titers. In contrast, yeast extract did not stimulate growth or bacteriocin production. This study shows that starter cultures to be applied in a certain food matrix should preferably be isolates from their natural environment. In addition, this study shows that nutrient-rich media should be used to mimic food fermentation processes, in particular with respect to bacteriocin production. Although such experiments are carried out in vitro, they will contribute to a better understanding of the behavior of the strain in a food environment.
The technical assistance of Vincent Schrijvers and Kristof Verbrugghe was greatly appreciated. L. curvatus LTH 1174 was kindly provided by W. P. Hammes (Institut für Lebensmitteltechnologie, Universität Hohenheim, Stuttgart, Germany).
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