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Applied and Environmental Microbiology, October 2005, p. 5735-5742, Vol. 71, No. 10
0099-2240/05/$08.00+0 doi:10.1128/AEM.71.10.5735-5742.2005
Copyright © 2005, American Society for Microbiology. All Rights Reserved.
Thayer School of Engineering, Department of Biological Sciences, and Department of Chemistry, Dartmouth College, Hanover, New Hampshire, 03755,1 Department of Chemical Engineering, Princeton University, Princeton, New Jersey 085442
Received 24 February 2005/ Accepted 13 May 2005
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While the successful expression of a recombinant protein is a necessary requirement, recovery and purification still remain a significant cost in recombinant protein production. We thus sought to integrate the existing R. eutropha protein expression platform with a protein purification strategy to simplify the expression and purification of recombinant proteins. This specific approach uses the natural ability of R. eutropha to produce a polymer known as polyhydroxybutyrate (PHB), which accumulates as insoluble granules within the cell. PHB is a member of the polyhydroxyalkanoate class of polymers, synthesized by many bacteria, as carbon storage compounds (2, 15, 16, 26, 30, 31, 32). Polyhydroxyalkanoates have received attention as biodegradable polymers and can be obtained by fermentation processes utilizing cheap, abundant renewable carbon sources (2, 24). Polyhydroxyalkanoates have been produced industrially by ZENECA Bioproducts (26) and Monsanto (10).
PHB synthesis in R. eutropha has been the model system for studying polyhydroxyalkanoate biosynthesis in bacteria (10, 15, 16, 18, 26). The biogenesis of polyhydroxyalkanoate granules involves two distinct proteins, the polyhydroxyalkanoate synthase (PhaC) and phasins (PhaP). Phasins are low-molecular-weight proteins whose role in polyhydroxyalkanoate formation is not well understood (10, 11, 15, 16, 18, 24, 26, 30, 31, 32). Phasins accumulate during PHB synthesis, bind to PHB granules, and promote further PHB synthesis (32). It has been shown that phaP mutants form only one large PHB granule and that up-regulating the phaP gene increases the number of PHB granules while reducing their size (15, 26). Phasins accumulate at high levels in cells that are synthesizing PHB, and as much as 5% of total cellular protein can be PhaP (16). Phasins have high affinity for PHB granules and are the predominant protein present on the granule surface (24, 26).
In this study, we exploit the specific affinity between PhaP and the PHB granules for the purpose of purifying a recombinant model protein (GFP). In essence, this yields an affinity-based purification scheme wherein the cell synthesizes its own chromatography matrix and PhaP is used as the affinity tag to sequester a protein of interest to the PHB granule surface. The recombinant protein can then be recovered by cell disruption followed by a centrifugation step that separates the insoluble high-density polymer from other soluble cellular components. In an improved version, the protein of interest is linked to PhaP through an intein allowing its release by thiol induced cleavage (see Fig. 3).
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FIG.3. Flowchart of a recombinant protein purification scheme based on PhaP mediated PHB granule sequestration. Ralstonia eutropha recombinants expressing phasin-intein-GFP (PIG) are cultivated in a shake flask or a bioreactor. Cells are harvested by centrifugation, washed and resuspended in buffer B1 prior to cell disruption. The cell lysate is centrifuged, the supernatant fraction discarded and the insoluble fraction retained. After washing the insoluble pellet, the fraction is resuspended in buffer B2. The intein is thiol activated and GFP is released from the whole cell debris into the supernatant. The pure protein is recovered by centrifugation, discarding the pellet and retaining the supernatant fraction.
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TABLE 1. Strains and plasmids used in this study
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TABLE 2. Oligonucleotides used in this study
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Fluorescence microscopy.
To prepare cells for fluorescence microscopy, cells were transferred from LB agar plates into 200 µl of buffer (phosphate-buffered saline) and resuspended thoroughly; 10 µl of this cell suspension were transferred to a single well in a 15-well slide pretreated with 1% poly-L-lysine. Microscopy was carried out using a Leica epifluorescence light microscope. An ORCA-ER charge-coupled device camera (Hamamatsu) and OPENLAB software (Improvision) were used for all image acquisition and processing.
Sucrose gradient fractionation.
Strains were cultivated in 50 ml of Lee medium to an approximate optical density at 600 nm of 10. The cultures were centrifuged and the cells resuspended in 2 ml of buffer B1 (20 mM Tris, 500 mM NaCl, 1 mM EDTA, pH 8.5). Cells were sonicated in a Fisher Scientific Sonic Dismembrator 550 in ten pulsed cycles (2 seconds ON, 0.5 second off, 30 second duration, 5 min cooling on ice between cycles); 1 ml of the lysate was loaded onto a sucrose density gradient. The sucrose density gradient consists of nine layered 1 ml fractions of buffer B1 containing 0 to 2 M sucrose (0.25 M increments). The 10-ml solutions were spun at 1,500 x g for 3 h. Ten 1 ml fractions were collected with a syringe and needle.
Fluorometry.
Fluorescence was measured using the SpectraMax Gemini spectrophotometer (Molecular Devices). Excitation and emission wavelengths of 360 nm and 509 nm, respectively, were used.
PHB analysis.
The concentration of PHB was quantified by the sulfuric acid-HPLC method of Karr et al. (12) with modifications (30).
Intein mediated cleavage.
A published intein mediated cleavage protocol (14) has been adapted for this study; 300 µl of the lysate generated from the sonication was centrifuged, the supernatant discarded and the insoluble pellet retained. The pellet was washed three times by resuspension in 1 ml of buffer B1 followed by centrifugation. The pellet was then resuspended in 500 µl of buffer B2 (buffer B1 containing 40 mM dithiothreitol). The pellet was incubated overnight at 37°C. After incubation, the solution was centrifuged and the supernatant and pellet retained. The pellet was again washed as described above and resuspended in the original volume (500 µl). Samples were subjected to fluorometry and sodium dodecyl sulfate (SDS)-polyacrylamide gel electrophoresis (PAGE) on a 12% Tris-HCl polyacrylamide gel (Bio-Rad), stained with SimplyBlue SafeStain (Invitrogen).
ß-Galactosidase assay.
We added 70 µl of an aqueous 4 mg/ml ortho-nitrophenyl-ß-D-galactopyranoside (ONPG) solution to 200 µl of 1X cleavage buffer (0.6 M Na2HPO4·7H2O, 0.4 M NaH2PO4·H2O, 0.1 M KCl, 0.01 M MgSO4·7H2O, 2.7 ml/liter ß-mercaptoethanol) and incubated in a 30°C water bath for 10 min; 5 or 10 µl of sample (diluted to an appropriate concentration in Buffer B1) was added to the cleavage buffer containing ONPG and incubated at 30°C for 30 min. The reaction was quenched by adding 500 µl Stop Buffer (1 M Na2CO3). The amount of ONPG hydrolyzed was determined by measuring optical density at 420 nm and using the molar extinction coefficient of ONPG (4,500 M1 cm1). Total protein concentrations were measured using a Bradford protein assay kit (Bio-Rad, Hercules, CA). 1 unit of galactosidase activity was defined as the cleavage of 1 nmol of ONPG to o-nitrophenol and galactose in 1 min at 30°C.
Construction of plasmid pG (phaPp::gfp transcriptional fusion in pKNOCK-Cm).
The phaP promoter from pUCPPCm was inserted into pKNOCK-Cm as a EcoRI/EcoRV fragment yielding pGB27. The gfpmut2 open reading frame (ORF) was PCR amplified from plasmid pGY1a+ using oligonucleotides oGB41 and oGB42 and cloned into pCR2.1-TOPO (Invitrogen). The gfp ORF was cloned from the resultant TOPO derivative into pGB27 as a SacI/XhoI fragment yielding pG.
Subcloning an intein (pGB73).
The Mxe GyrA intein was PCR amplified from plasmid pTWIN1 (New England Biolabs) with oGB176 and oGB177 and cloned into pCR2.1-TOPO to yield pGB73.
Construction of plasmids pGB80 and pGB82 (phaPp::gfp::phaP and phaPp::gfp::intein::phaP transcriptional fusions in pKNOCK-Cm).
The phaP ORF was PCR amplified from R. eutropha genomic DNA with oligonucleotides oGB183 and oGB44 and subcloned into pCR2.1-TOPO yielding pGB76. Plasmid pGB76 was digested with EcoRV and KpnI and cloned into pG digested with MlyI and KpnI to generate plasmid pGB80. The intein from plasmid pGB73 was cloned into plasmid pGB80 as an AscI/XbaI fragment, yielding vector pGB82.
Construction of plasmids pGB91 and pGB93 (phaP::gfp and phaP::intein gfp translational fusions in pKNOCK-Cm).
A translational fusion of the phaP ORF and the gfp ORF was constructed by overlap PCR. The phaP ORF was PCR amplified from R. eutropha genomic DNA using oligonucleotides oGB185 and oGB186. The gfp ORF was PCR amplified from pGY1a+ using oligonucleotides oGB187 and oGB40. The resultant PCR products were purified and used as templates in a subsequent PCR. The resultant 1.2-kb PCR fragment was cloned into pCR4Blunt-TOPO yielding pGB85. The 1.2-kb phaP::gfp translational fusion was cloned into pKNOCK-Cm as a NotI/XhoI fragment yielding pGB91. Plasmid pGB93 was created by introducing the intein from pGB73 into pGB91 as an AscI/XbaI fragment.
Construction of plasmids pGP and pGIP (phaPp::gfp::peptide linker::phaP and phaPp::gfp::intein::peptide linker::phaP transcriptional fusions in pKNOCK-Cm).
The phaP ORF was PCR amplified from genomic DNA using oligonucleotides oGB209 and oGB44. The resultant 0.6 kb fragment was cloned into pCR2.1-TOPO to yield pGB96. The phaP ORF in plasmids pGB80 and pGB82 was excised as an XbaI/KpnI fragment and replaced with the 0.6-kb XbaI/KpnI fragment of pGB96 to yield plasmids pGP and pGIP, respectively.
Construction of plasmids pPG and pPIG (phaP::peptide linker::gfp and phaP::peptide linker::intein::gfp translational fusions in pKNOCK-Cm).
The phaP ORF was PCR amplified from genomic DNA using oligonucleotides oGB185 and oGB208. The resultant 0.6 kb fragment was cloned into pCR2.1-TOPO to yield pGB97. The phaP ORF in plasmids pGB91 and pGB93 was excised as a SacI/AscI fragment and replaced with the 0.6-kb SacI/AscI fragment of pGB97 to yield plasmids pPG and pPIG, respectively.
Construction of plasmid pPIL (phaP::peptide linker::intein::lacZ translational fusion in pKNOCK-Cm).
The lacZ ORF was PCR amplified from E. coli S17 genomic DNA using oligonucleotides oGB216 and oGB217. The 3.0-kb fragment was subcloned into pCRII-Blunt-TOPO to generate pGB470. The lacZ ORF from pGB470 was cloned into pPIG as an XbaI/XhoI fragment, yielding plasmid pPIL.
R. eutropha strain generation.
Ralstonia eutropha recombinant strains were generated according to methods previously described (3, 22, 23). R. eutropha G, was generated using plasmid pG, which carries a transcriptional fusion between the phaP promoter and the gfpmut2 ORF (6) (phaPp::gfp). Plasmid pG is a suicide plasmid and is integrated at the phaP promoter locus of the R. eutropha chromosome. Since integration occurs within the promoter region, the wild-type phaP gene remains intact. R. eutropha PG and R. eutropha PIG were generated using plasmids pPG and pPIG, respectively. Plasmid pPG contains an in-frame translational fusion between the phaP ORF and gfpmut2 ORF (phaP::gfp). Plasmid pPIG is isogenic to pPG, with the exception of the in-frame insertion of the Mxe GyrA intein between the two open reading frames (phaP::Mxe GyrA intein::gfp). Plasmids pPG and pPIG do not contain the phaP promoter and the phaP ORF serves as the homologous recombination locus. Therefore in R.eutropha PG and R. eutropha PIG, the wild-type phaP gene has been replaced by a translational fusion encoding phaP::gfp and phaP::intein::gfp, respectively.
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FIG. 1. Representative GFP localization. Fluorescence microscopy and sucrose density gradient fractionation of cell lysates. a) Wild-type R.eutropha. b) R. eutropha G (expressing GFP). c) R. eutropha PG (expressing PhaP-GFP). d) R. eutropha PIG (expressing PhaP-intein-GFP). Cell lysates were generated by sonication and added to the top of a sucrose density gradient. Fluorescence of individual sucrose density gradient fractions is expressed in relative fluorescence units divided by 100 and shown in green. Corresponding PHB concentrations are expressed in mg/liter and shown in tan.
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R. eutropha PG and R. eutropha PIG showed a strong fluorescent signal in fraction 7, which coincides with the fraction containing PHB. These results strongly suggest that in R. eutropha PG and R. eutropha PIG, the GFP is localized to the PHB granules.
A fluorescent signal also appeared in the upper fractions of the R. eutropha PG and R. eutropha PIG density gradients. We propose several possible explanations for the presence of soluble GFP in these strains: (i) excess PhaP-GFP and PhaP-intein-GFP cannot bind because the PHB granule binding capacity has been exhausted, (ii) affinity is reduced due to the C-terminal fusion of GFP to the PhaP protein, or (iii) the minor fluorescence could represent a small amount of desorption that occurs during sonication and sucrose density gradient fractionation.
From the fluorescence microscopy and sucrose density fractionation, we concluded that PhaP-GFP and PhaP-intein-GFP fusions are localized in vivo to PHB granules. A cleavage experiment was designed to demonstrate the release of pure GFP from whole cell debris (see Materials and Methods). Briefly, R. eutropha strains were cultivated in Lee medium, harvested, resuspended in buffer B1 and sonicated. The lysate was centrifuged and the supernatant fraction, containing the soluble protein fraction, was discarded. The pellet was washed in buffer B1. To induce intein cleavage, the pellet was resuspended in buffer B2, and incubated overnight at 37°C. The mixture was then centrifuged and the pellet and supernatant fractions both retained. The pellet was again washed with buffer B1.
Figure 2A shows the fluorescence of the pellet and supernatant fractions. Neither the R. eutropha wild-type pellet nor the corresponding supernatant showed appreciable fluorescence. Similarly, the pellet and supernatant fractions of R.eutropha G showed no appreciable fluorescence as expected. As expected, R. eutropha PG showed strong fluorescence on the pellet with no appreciable fluorescence present in the supernatant. In contrast, R. eutropha PIG showed very strong fluorescence in the supernatant fraction, indicating that GFP had been released from the pellet into the supernatant fraction. Although the bulk of the total fluorescence was present in the supernatant, a minor amount of fluorescence remained on the PHB granule. To confirm the dithiothreitol-mediated release of GFP and the absence of pH effects, an identical experiment was performed in which the cell debris fraction generated from R. eutropha PIG was resuspended in buffer B1 (i.e., buffer B2 lacking dithiothreitol). No appreciable fluorescence was found in the supernatant fraction and the fluorescence of the cell debris remained unchanged (data not shown).
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FIG. 2. Intein mediated cleavage of GFP and beta-galactosidase from whole cell debris. R. eutropha strains were lysed by sonication, the supernatant discarded and the insoluble pellet containing PHB granules retained. Intein mediated cleavage was activated by incubating the washed pellet overnight in buffer B2 at 37°C. After incubation, the pellet and supernatant fractions were isolated. (a) Fluorometry. Green bars show the fluorescence of the supernatant fractions. Tan colored bars denote the fluorescence of the resulting pellet fraction. (b) SDS-PAGE of fractions. Lanes 2 and 3: R. eutropha wild-type pellet and supernatant following dithiothreitol treatment, respectively. Lanes 4 and 5: R. eutropha G pellet and supernatant. Lanes 6 and 7: R. eutropha PG pellet and supernatant. Lanes 8 and 9: R. eutropha PIG pellet and supernatant. (c) SDS-PAGE. Lane 2: R. eutropha PIL supernatant.
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To further investigate the robustness of this method we attempted to purify a relatively large, multimeric, catalytically active protein (ß-galactosidase, 4 x 116 kDa). R. eutropha PIL was generated using plasmid pPIL (see Table 1). Plasmid pPIL is isogenic to plasmid pPIG with the exception that the gfpmut2 ORF in pPIG has been replaced with the lacZ ORF in pPIL. Therefore, in R. eutropha PIL, the wild-type phaP gene has been replaced by a phaP::Mxe GyrA intein::lacZ translational fusion.
Intein mediated release of pure ß-galactosidase, using cell extracts of R. eutropha PIL was demonstrated. Craven et al. (7) reported a specific activity of 40,000 U/nmol (340,000 U/mg, 28°C, pH 7.0) for purified ß-galactosidase obtained by three purification steps (ammonium sulfate precipitation, size exclusion chromatography and DEAE chromatography). Colby and Hu (5) reported 19,000 U/nmol (160,000 U/mg, 30°C, pH 7.0) for purified ß-galactosidase obtained by five purification steps (ammonium sulfate precipitation, electrophoresis, DEAE chromatography, size exclusion chromatography and crystallization). Following the above described method, a specific activity of 53,000 U/nmol was measured in the supernatant following dithiothreitol treatment of whole cell debris. Thus, a single purification step, without external chromatography; results in a protein fraction of high purity consistent with previously reported data for pure ß-galactosidase and SDS-PAGE (see Fig. 2C).
We have also explored the effect of orientation by using PhaP as the C-terminal fusion partner (i.e., creating plasmids pGIP and pLIP). Similar to results generated using PhaP as the N-terminal fusion partner, we have shown that soluble, active GFP and ß-galactosidase can be recovered in a single purification step when PhaP was used as the C-terminal fusion partner (data not shown).
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The single step purification eliminates the need for elaborate and costly protein purification schemes. Moreover, adapting the use of inteins eliminates the need for specific endopeptidases, which are routinely used to release recombinant protein from affinity matrixes. It is contemplated that this system could be adapted for use in other hosts that either produce PHB granules naturally or hosts that have been engineered to produce PHB.
By integrating high-level recombinant protein expression with a simple, protein purification step, this system has the potential to improve upon current technologies for the large-scale production of commodity enzymes, therapeutic proteins, vaccines, and peptides.
We thank George O' Toole (Dartmouth Medical School) for the use of his fluorescence microscopy equipment.
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