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Applied and Environmental Microbiology, October 2005, p. 6345-6352, Vol. 71, No. 10
0099-2240/05/$08.00+0 doi:10.1128/AEM.71.10.6345-6352.2005
Copyright © 2005, American Society for Microbiology. All Rights Reserved.
Environmental Biotechnology Group, Department of Biotechnology, Delft University of Technology, NL-2628 BC Delft, The Netherlands,1 Paques B.V. NL-8561 EL Balk, The Netherlands2
Received 18 February 2005/ Accepted 20 May 2005
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To remove NOx from flue gas, several chemical and biological processes have been developed (9, 18, 28). However, a promising process, in which the advantages of chemical and biological processes are combined, is the BioDeNOx process (6). In this process, the NOx is absorbed by the Fe(II)EDTA2 chelating complex in a scrubber and subsequently removed by microbial denitrification in a reactor. Due to the high temperature of flue gases, the process operates at a temperature of between 50 to 55°C.
The BioDeNOx process comprises four reactions, i.e., two chemical reactions in the scrubber and two microbiological reactions in the bioreactor (Fig. 1). The first reaction is the absorption and complexation of NOx with Fe(II)EDTA2. This chemical reaction is fast and leads to an increased mass transfer rate of NOx (9). The second reaction is the oxidation of Fe(II)EDTA2 to Fe(III)EDTA by oxygen in the flue gas. This reaction is an unwanted chemical reaction as it lowers the availability of Fe(II)EDTA2 for NO absorption. In the bioreactor, NOx are reduced to N2 by denitrifying bacteria by using an organic substrate, e.g., ethanol, as electron donor. Subsequently, iron reducers reduce Fe(III)EDTA to Fe(II)EDTA2, using, e.g., ethanol as an electron donor.
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FIG. 1. Schematic drawing of the BioDeNOx process. NOx is a mixture of NO and NO2 (6).
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TABLE 1. Operational characteristics of lab- and pilot-scale reactors
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Medium and cultivation methods.
Anoxic sodium bicarbonate (5 g/liter)-buffered media were used, with 0.28 g NH4Cl, 0.25 g K2HPO4, 0.1 g MgSO4·7H2O, 0.01 g CaCl2·2H2O, and 0.1 g yeast extract per liter. After autoclaving and cooling under argon, 1 ml of trace element solution (42) was added per liter of medium, and the pH of the medium was adjusted to 7.0. Serum bottles (100-ml volume) were filled with 30 ml mineral medium. Subsequently, 1 ml of inoculum was added anaerobically. Substrates were injected aseptically with syringes to final concentrations of 25 mM Fe(II)EDTA2, 25 mM Fe(III)EDTA, 5 mM nitrate, 2 mM nitrite, 2 mM ethanol, 2 mM acetate, and 2 mM succinate. EDTA, nitrite, nitrate, and acetate were added as sodium salts. Fe(II)EDTA2 and Fe(III)EDTA stock were prepared using equal concentrations (100 mM) of sodium-EDTA and FeCl2 or FeCl3 under anoxic condition (41). Hydrogen, NO, and N2O were flushed in the headspace when they were used as the substrates. The bottles were incubated at 55°C.
Growth experiments for determining the optimal pH and temperatures for the isolate and the type strain were performed in mineral medium containing nitrite as an electron acceptor and ethanol as an electron donor. A pH range from 5 to 9 and a temperature range from 20°C to 60°C were used, and growth was estimated by protein determination after 24 and 48 h.
Type strains used in this study.
Deferribacter thermophilus (DSM 14813), Denitrovibrio acetophilus (DSM 12809), Bacillus infernus (DSM 10277), Bacillus simplex (DSM 1321), Bacillus thermodenitrificans (DSM 465), and Bacillus azotoformans (DSM 1046) were obtained from the Deutsche Sammlung von Mikroroganismen und Zellkulturen GmbH, Braunschweig, Germany.
Enrichment and isolation of NO-reducing bacteria.
Enrichment of NO-reducing microorganisms was performed using Fe(II)EDTA2 as an electron donor and nitrosyl complex [i.e., Fe(II)EDTA·NO2] as an electron acceptor. The medium was supplied with 100 mg/liter yeast extract as a carbon source. The nitrosyl complex at a concentration of 5 mM was formed with 5 mM nitrite and 25 mM Fe(II)EDTA2 (41) according to the following stoichiometry: 2Fe(II)EDTA2 + NO2 + 2H+
Fe(II)EDTA-NO2 + Fe(III)EDTA + H2O. After all the nitrite reacted with Fe(II)EDTA2 to form Fe(II)EDTA·NO2 complex, the free nitrite concentration in the medium was checked and the bottles were inoculated with 1 ml of inoculum from both the lab- and pilot-scale reactors to enrich nitrosyl complex-reducing microorganisms. The enrichment cultures were transferred every 3 to 4 days. Growth was observed by turbidity and measured by the increase in the protein concentration.
Pure cultures were isolated from the enrichment described above by the agar dilution method (32). Cells from the enrichment of the lab-scale reactor were diluted in the same medium containing 2% (wt/vol) agar in Hungate tubes and incubated at 55°C. Individual colonies were picked and transferred to the same medium. The purity of the isolate was further substantiated microscopically and by the use of PCR-DGGE (40).
Analytical and growth procedures.
Ferrous iron was quantified photometrically at 510 nm after chelating with 6 mM o-phenanthroline in 1.5 M sodium acetate buffer in a test volume of 1 ml (a modification of method described in reference 10). Enzymatic bioanalysis kits (R-Biopharm AG, Germany) were used to measure ethanol and acetate. Nitrate (4) and nitrite (17) were measured using standard colorimetric assays. The growth yield was measured by protein estimation (20). DNA-DNA hybridization and subsequent determination of G+C content were performed as described by Marmur (24), Gillis et al. (14) and De Ley et al. (8).
The headspace gas of the enrichments and batch cultures were analyzed for N2 and N2O qualitatively using on-line gas chromatography as described previously by Otte et al. (30).
DNA extraction.
Samples were taken at different time points from both the lab- and pilot-scale reactors. The DNA from the bacterial biomass was extracted using a soil DNA extraction kit (MOBIO Laboratories) according to the procedure described by the manufacturer. The quality and yield of the extracted DNA were determined by agarose gel electrophoresis. Subsequently, the extracted DNA was used as template DNA in the PCR.
PCR amplification of 16S rRNA gene fragments.
Fragments carrying the 16S rRNA gene of the domain Bacteria were amplified by using the primers 341F with a GC clamp and 907R (37) for DGGE analysis. Primers GM3 and GM4 were used to produce a nearly complete 16S rRNA gene fragment of the isolated strain (5). PCR amplifications were performed in 100-µl volumes containing 5 to 100 ng of template DNA, 10 µl of 10-times-concentrated Taq buffer, 250 µM of each deoxynucleoside triphosphate, 25 pmol of each primer, and 2.5 U of Taq DNA polymerase (Amersham Biosciences, Roosendaal, The Netherlands). PCR products were determined by electrophoresis in 1% (wt/vol) agarose gels, which were stained with ethidium bromide and destained with water.
DGGE analysis of PCR products.
DGGE was performed as described previously, using the D-Code system (Bio-Rad Laboratories, Veenendaal, The Netherlands) with 1-mm-thick gels (37). PCR products were applied directly onto 6% polyacrylamide gels with denaturing gradients from 20 to 70% denaturant (100% denaturant is 7 M urea and 40% [vol/vol] formamide). Individual bands were excised from the gel, reamplified using the same primer pair, and again checked for purity by DGGE. Subsequently, the PCR products were purified with a QIA-Quick gel extraction kit (QIAGEN Laboratories) and sequenced.
The obtained sequences were first compared to sequences stored in the GenBank database by using the BLAST algorithm. Subsequently, the phylogeny of the community members was inferred using the software program ARB (21). Briefly, the sequences were imported into ARB and aligned using the Automatic Aligner function. Subsequently, a neighbor-joining tree was created using the Jukes-Cantor correction mode. The statistical significance of the phylogenetic groups in the tree was tested using bootstrap analysis (1,000 replicates), which was performed with the software program PAUP.
Oligonucleotide probes used in this study.
Specific probes for the isolated strain KT-1 and for members of the phylum Deferribacteres were designed using the Probe Design function in the ARB software (21). The complete 16S rRNA sequence of strain KT-1 was used for designing probes. In case of the Deferribacteres probe, sequences obtained from excised DGGE bands were used. Fixed cells of type strains (see above) were used as reference strains for testing the specificities of the probes. Table 2 gives an overview of the probes used in the study.
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TABLE 2. FISH probes used in this study
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Cell counts of strain KT-1, Deferribacter, and other bacteria were done by semiquantitative evaluation as described by Neef et al. (26). The hybridized samples were analyzed by two observers for determining the fraction of probe-positive cells relative to all cells visualized with the general bacterial probe Eub338 or DAPI (4',6'-diamidino-2-phenylindole) stain. The hybridization experiments were repeated three-times to confirm the results, and different microscopic fields of the slides were photographed and analyzed.
Nucleotide sequence accession numbers.
The sequences determined in this study have been deposited in the GenBank database under accession numbers AY920317 to AY920325.
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Enrichment and isolation of NO-reducing bacteria.
Enrichment of microorganisms reducing Fe(II)EDTA·NO2 was performed with inocula from both the lab-scale and pilot-scale reactors. The cultures showed a change in medium color from green to reddish brown after 2 to 3 days of incubation. The chemical analysis of controls and inoculated bottles confirmed the reduction of Fe(II)EDTA·NO2 complex to N2 with Fe(II)EDTA2 as the electron donor. After six successive transfers (with a 1:10 dilution in every transfer), the enrichment culture obtained from the lab-scale reactor was used for isolation of pure cultures. Pure cultures were obtained in 2% (wt/vol) agar incubated at 55°C. Colonies appeared after 3 to 4 days and showed a similar morphology. Five of the colonies were picked and inoculated in different bottles with the same culture medium used for the enrichment. One of the bottles showed growth and was taken for indefinite serial liquid dilution to obtain a pure culture. The purity of the culture was checked by microscopic observation. In addition, PCR-DGGE analysis showed one band (Fig. 2, lane 7), indicating a pure culture.
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FIG. 2. DGGE profiles of PCR-amplified 16S rRNA gene fragments obtained from biomass taken at different time points from the lab-scale (LS) and pilot-scale (PS) BioDeNOx reactors. Lane 1, lab-scale reactor, August 2001, 55°C; lane 2, lab-scale bioreactor, February 2002, 50°C; lane 3, lab-scale reactor, October 2001, 55°C; lane 4, lab-scale reactor, April 2002, 40°C; lane 5, lab-scale reactor, May 2002, 40°C; lane 6, pilot-scale reactor, May 2002, 50°C; lane 7, KT-1. Labeled bands were excised, reamplified, and sequenced.
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FIG. 3. Neighbor joining tree based on 16S rRNA sequences, showing the phylogenetic affiliation of strain KT-1 and other microbial community members in the lab- and pilot-scale BioDeNOx reactors. The scale bar represents an estimated 10% sequence divergence. Names in boldface refer to sequences obtained in this study. Numbers on the branches are bootstrap values; only values higher than 90% are given.
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FIG. 4. (A) Growth of strain KT-1 with 25 mM Fe(II)EDTA2, 5 mM nitrite, and 1 mM ethanol. (B) Growth of strain KT-1 with 25 mM Fe(II)EDTA2, 5 mM nitrite, and 3 mM ethanol.
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Identification of bacteria in the BioDeNOx process.
A neighbor-joining tree was generated using the sequences of the excised DNA fragments, showing the phylogenetic affiliation of BioDeNOx community members (Fig. 3). Both the lab- and pilot-scale reactors showed the presence of DNA fragments at the same position in the gel as for strain KT-1. Nevertheless, comparative analysis of the sequences of these fragments (Fig. 2, bands PS1 and LS1) showed that they were more closely related to members of the Deferribacteres phylum, i.e., Deferribacter thermophilus (16) and Flexistipes sinusarabici (12).
The sequence from another DNA fragment of the pilot-scale reactor (Fig. 2, band PS2) was closely related to the genus Desulfitobacterium, a thermophilic sulfite- and Fe(III)-reducing bacterium (13). Furthermore, sequences of bacteria affiliated with members of the ß subdivision of the Proteobacteria, such as Hydrogenophilus spp. and Alcaligenes spp., were identified in the lab-scale reactor sample (Fig. 2, band LS2). Sequences affiliated with the phylum Bacteroidetes, which includes members of the Cytophaga, Flavobacteria, and Bacteroides (Fig. 2, bands LS5, LS6, and LS7), and with the phylum Spirochaetes (Fig. 2, band LS4) were also identified in the lab-scale reactor samples.
In situ detection of members of the Deferribacteres group.
Probes specific for members of the phylum Deferribacteres were designed from the sequences of the DGGE-separated DNA fragments. Probe BDN_584, which belongs to accessibility class IV (3), was tested with the type species Deferribacter thermophilus, Denitrovibrio acetophilus, and KT-1 as reference strains. The probe gave positive signals with D. thermophilus and D. acetophilus but not with strain KT-1. The probe was tested on samples from both the lab-scale (May 2002, 40°C) and pilot-scale (May 2002, 50°C) reactors. Approximately 65% of all cells were stained with this probe, using Eub338 as a general probe targeting all bacteria (Fig. 5A).
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FIG. 5. (A) In situ detection of bacteria in the pilot-scale bioreactor (May 2002, 50°C) with a Cy3-labeled (red) probe specific for members of the phylum Deferribacteres (i.e., probe BDN_584) and a Cy5-labeled (green) probe specific for the ß subdivision of the Proteobacteria. DAPI (blue) was used to stain all bacteria. Bar, 20 µm. (B) In situ detection of strain KT-1 in the pilot-scale bioreactor with a Cy3-labeled (red) probe specific for strain KT-1 (i.e., probe BDN_174). DAPI (blue) was used to stain all bacteria. Bar, 20 µm.
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In situ detection of the strain KT-1.
Specific oligonucleotide probes were designed from the complete 16S rRNA sequence of strain KT-1 and used to study the relative abundance of this strain in the lab- and pilot-scale reactors. Probe BDN_174, which belongs to accessibility class III (3), was tested at different formamide concentrations with strain KT-1, Bacillus thermodenitrificans, Bacillus simplex, and Bacillus infernus. The probe gave a positive result with strain KT-1 and no results with the other bacteria. Subsequently, the probe was tested on different samples of the lab-scale (May 2002, 40°C) and pilot-scale (May 2002, 50°C) bioreactors. Approximately 20% of the total number of bacterial cells, as determined with DAPI, were stained with the probe in both samples, indicating a substantial presence of strain KT-1 (Fig. 5B).
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The initial results of 16S rRNA sequencing of strain KT-1 showed only 95% similarity with the type species Bacillus azotoformans. This suggested that strain KT-1 could be a new Bacillus species belonging to the phylum Firmicutes of the low-G+C gram-positive bacteria, since the similarity percentage was lower than 97% (standard threshold percentage for new species description). However, DNA-DNA hybridization analysis of both strains gave a result of 89% homology. Clearly, this is far above the species common boundary (50 to 70%) described by Rosello-Morá and Amann (35) in their article discussing the comparison of DNA-DNA homology and 16S rRNA similarities of 180 strains. The same article also mentioned that around 10% of these microorganisms, which fall inside the species common boundary, have a 16S rRNA similarity lower than 97%. In addition, high similarity of the whole-cell protein profile (results not shown) and physiological characteristics (except the optimum temperature for growth) of strain KT-1 and B azotoformans (in this study) suggested that strain KT-1 is a new strain of the species B. azotoformans.
Analysis of diversity and dynamics in BioDeNOx reactors.
DGGE analysis showed that the microbial community in the BioDeNOx reactors was changing with time, temperature, and flue gas composition (Fig. 2). In the pilot-scale reactor, apart from oxygen, some traces of untreated SO2 in the flue gas could also have been the reason for the difference in the banding pattern. The detection of SO42 (20 to 70 mg/liter) in the bioreactor can be explained because of SO2 oxidation.
The low microbial diversity observed in DGGE may be due to the high temperature of 50 to 55°C at which the process is carried out. The high temperature might have eliminated mesophilic bacteria, which are commonly found in other processes and environments.
Microbial community composition in BioDeNOx reactors.
Both the lab- and pilot-scale reactors showed sequences closely affiliated to type strains of the phylum Deferribacteres. The literature indicated that the members of the phylum Deferribacteres are moderately thermophilic bacteria that can reduce Fe(III), nitrate, arsenate, and sulfur by using organic substrates as electron donors (12, 16). Deferribacter thermophilus is a thermophilic dissimilatory iron-reducing bacterium isolated from a petroleum reservoir (16), and Flexistipes sinusarabici is a thermophilic bacterium isolated from hot brine water of the Red Sea (12). In addition to these bacteria, the pilot-scale reactor biomass showed sequences affiliated with the genus Desulfitobacterium (13), which can reduce sulfite as well as Fe(III). The remaining amount of SO2 in the flue gas of the pilot-scale reactor could be the reason for this bacterium to appear in the reactor.
Hybridization analysis with probe BDN_584, designed for the Deferribacteres group, confirmed their presence in large numbers both in the lab- and pilot-scale reactors (Fig. 5A). This is consistent with the DGGE results. FISH results with probe BDN_174, specific for strain KT-1, showed that the isolate is a representative bacterium in the samples from both reactors (approximately) but cannot be considered the most dominant species in either reactor (Fig. 5B). This is in contrast to the DGGE results, where sequences of strain KT-1 were not found. The reason for this difference could be a bias in the PCR or the relatively low number of cells. Also, the gram-positive cell wall structure would have been highly resistant to the cell wall disruption step of the DNA extraction methodology.
FISH experiments using general probes gave positive signals with bacteria belonging to the ß subclass of the Proteobacteria. This is also consistent with PCR-DGGE results (Fig. 3). The positive result obtained with ß-subclass-specific probes (20 to 25% of the biomass [Fig. 5A]) indicates that these bacteria might play a role in the BioDeNOx process.
The oligonucleotide probe for members of the phylum Bacteroidetes did not show a positive signal, in contrast to the DGGE sequencing results. This may be because these microorganisms were low in number or because the general probe for this phylum does not target them. However, Cytophaga-like bacteria cannot be directly related to the process function, as it is known that they are common in anaerobic microbial communities as fermentative chemoorganoheterotrophs (15). In addition, DGGE sequences closely related to Spirochaeta were detected in only one sample of the lab-scale reactor, indicating that this group does not play an important role in the process.
Conclusions.
The combination of culture-dependent and -independent approaches gave important information on the structure and function of the microorganisms involved in the BioDeNOx process. Strain KT-1, isolated from the BioDeNOx reactor, is a moderately thermophilic strain of the species Bacillus azotoformans. It can reduce Fe(II)EDTA·NO2 to N2 but does not reduce Fe(III)EDTA. DGGE analysis of PCR-amplified 16S rRNA gene fragments showed sequences of community members closely affiliated with Deferribacter thermophilus, which is a moderately thermophilic iron-reducing bacterium. Moreover, fluorescence in situ hybridization with KT-1-specific and Deferribacter-specific probes showed that the former covered between 15 and 20% and the later around 65% of the overall microbial community. The process data showed that ethanol as an electron donor was used predominantly (60 to 70%) for the reduction of Fe(III)EDTA and only 20 to 30% for the reduction of the nitrosyl complex. This indicates that members of the phylum Deferribacteres are important players in the reduction of Fe(III)EDTA. For a better insight into the dynamics of the microbial community, however, replicate samples from the bioreactors need to be taken more frequently. Future work should concentrate on this and on the isolation of community members involved in the reduction of Fe(III)EDTA.
The Dutch Science Foundation for Applied Research (STW) and Biostar Development C.V. financially supported this research (project WMK 4963).
Collaborative research was carried out by scientists of the Department of Environmental Technology at Wageningen University and the Department of Chemical Engineering at the University of Groningen.
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