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Applied and Environmental Microbiology, November 2005, p. 6624-6632, Vol. 71, No. 11
0099-2240/05/$08.00+0 doi:10.1128/AEM.71.11.6624-6632.2005
Copyright © 2005, American Society for Microbiology. All Rights Reserved.
Chair of Chemical Biotechnology, University of Dortmund, D-44221 Dortmund, Germany,1 Institute of Biotechnology, Swiss Federal Institute of Technology Zurich, CH-8093 Zurich, Switzerland,2 Institute for Analytical Sciences (ISAS), Bunsen-Kirchhoff-Str. 11, D-44139 Dortmund, Germany3
Received 17 February 2005/ Accepted 17 June 2005
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Nitroaromatics are widely used in large amounts as synthetic intermediates, dyes, pesticides, pharmaceuticals, and explosives (21, 46). Their electrophilic character makes them susceptible to reduction by all kinds of microbial systems (41). Numerous bacterial strains, such as those of Pseudomonas species (1, 43) and E. coli (13), provide enzymes that are able to transform nitro groups of aromatic compounds under aerobic conditions. This indicates that biocatalysis of nitroaromatics might be complicated by influences of the enzymatic background activity of the host strain (52).
In this study, we were interested in the suitability of E. coli JM101(pSPZ3) for the oxidation of m-nitrotoluene by XMO. We investigated the enzymatic background activity of this biocatalyst and parameters determining its efficiency and specificity on a technical scale. A comparison with solvent-tolerant P. putida DOT-T1E (40) and P. putida PpS81 (18), which is deficient for an alcohol dehydrogenase, opened new perspectives for recombinant P. putida strains as efficient biocatalysts in XMO-based processes with nitroaromatic compounds.
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99% pure; m-nitrobenzyl alcohol,
95%; m-nitrobenzaldehyde,
97%; m-nitrobenzoic acid, >98%; m-toluidine, >99.0%; m-aminobenzyl alcohol,
97%; m-aminobenzoic acid,
97%; and bis(2-ethylhexyl)phthalate, 97%], Riedel-de Haën (Buchs, Switzerland) [p-dimethylaminobenzaldehyde,
99%], Aldrich (Buchs, Switzerland) [dicyclopropyl ketone, 95%], and Acros Organics (Geel, Belgium) [n-octane, >98.5%].
Bacterial strains, plasmids, media, and growth conditions.
Bacterial strains and plasmids are listed in Table 1. Bacteria were grown in Luria-Bertani (LB) complex medium (Difco, Detroit, Mich.), M9* mineral medium (identical to M9 mineral medium [42] except that it contained three times more phosphate salts in order to increase the buffer capacity and did not contain calcium chloride) (39), and RB mineral medium (6). Both mineral media were supplemented with 1 ml/liter USFe trace element solution (6). Antibiotics (kanamycin, 50 mg/liter; rifampin, 20 mg/liter) and thiamine (10 mg/liter) were added when appropriate. The pH of the M9* mineral medium was adjusted to 7.4 with 10 M NaOH before use in shaking flasks. All cultivations were performed at 30°C, and glucose (0.5% [wt/vol]) was used as a carbon source.
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TABLE 1. Bacterial strains and plasmids used in this study
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Whole-cell activity assays were also performed using E. coli JM101, P. putida DOT-T1E, and P. putida PpS81 wild-type strains in order to determine enzyme activities converting m-nitrobenzaldehyde to m-nitrobenzyl alcohol or m-nitrobenzoic acid. Analogously, the wild-type strains were incubated with 1.0 mM m-nitrotoluene, m-nitrobenzyl alcohol, m-nitrobenzaldehyde, or m-nitrobenzoic acid to determine the rate of formation of aromatic amines. The incubation time was prolonged to 90 min due to the low formation rates. Aromatic amines were detected by using Ehrlich's reagent (see below).
Two-liquid-phase biotransformation.
Biotransformations in the presence of a second, organic liquid phase were performed on a 2-liter scale using a reactor setup and procedure described earlier (6). A 100-ml overnight culture of E. coli JM101(pSPZ3) in RB medium was used as inoculum for a bioreactor containing 900 ml RB medium with 0.7% (wt/vol) glucose as a carbon source. Cells grew in batch mode at 30°C overnight. The pH was maintained constant at 7.4 by regulated addition of phosphoric acid and ammonium hydroxide. The stirrer speed and aeration rate were set to 1,500 rpm and 1 liter air per minute, respectively. Fed-batch cultivation was started by activating the feed of a solution containing 730 g glucose and 19.6 g MgSO4 · 7H2O per liter after complete consumption of the carbon source (corresponds to time zero). The initial feed rate of 5.9 g glucose/h was increased stepwise during fed-batch cultivation (see Fig. 3B and 5B). XMO synthesis was induced by the addition of dicyclopropyl ketone to a concentration of 0.02% (vol/vol) in the aqueous phase and of 60 mmol n-octane in the presence of the second liquid phase. Biotransformation was started by the addition of 1 liter of the second liquid phase, which consisted of bis(2-ethylhexyl)phthalate and 50 mmol m-nitrotoluene as substrate. The stirrer speed and aeration rate were increased to 2,000 rpm and 2 liters per minute, respectively. After separation of the aqueous and organic phase of samples by centrifugation, nitroaromatics were detected by RP-HPLC and gas chromatography, respectively (see below). Glucose and acetic acid concentrations were determined as described elsewhere (6). The cell concentration was determined spectrophotometrically at 450 nm as described elsewhere (53). One absorption unit at 450 nm corresponded to a cell dry weight of 0.29 g/liter.
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FIG. 3. Biotransformation of m-nitrotoluene by E. coli JM101(pSPZ3) in a two-liquid-phase system on a 2-liter scale (working volume). (A) XMO synthesis was induced 50 min before substrate addition. Biotransformation was started by the addition of the second organic phase (phase ratio, 0.5) containing 50 mmol m-nitrotoluene. After most of the substrate was converted, another 50 mmol m-nitrotoluene was added. Nitroaromatics are represented as the sum of the respective amounts in the organic and aqueous phase. The mass balance of nitroaromatics describes the overall sum of m-nitrotoluene, m-nitrobenzyl alcohol, m-nitrobenzaldehyde, and m-nitrobenzoic acid given as the percentage (moles/moles) of m-nitrotoluene added as substrate. (B) Cultivation parameters of the biotransformation. The glucose feed was increased stepwise starting at 5.9 g/h. Experimental details are described in Materials and Methods.
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FIG. 5. Biotransformation by E. coli JM101(pSPZ3) with induction of XMO synthesis 3.5 h after addition of nitroaromatics. (A) Biotransformation was performed using the same initial conditions as in the experiment shown in Fig. 3, except for the addition of m-nitrobenzyl alcohol and m-nitrobenzaldehyde with m-nitrotoluene in the organic phase and the delayed induction of XMO synthesis. During biotransformation, no m-nitrobenzoic acid was detected, and it therefore is not indicated in the figure. (B) Cultivation parameters of the biotransformation.
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Samples from the organic phase of the two-liquid-phase biotransformations were diluted 25-fold in ice-cold diethyl ether containing 0.1 mM n-decane as an internal standard and were dried over sodium sulfate. m-Nitrotoluene, m-nitrobenzyl alcohol, and m-nitrobenzaldehyde were separated using a gas chromatograph instrument from Fisons Instruments equipped with an OPTIMA-5 fused silica capillary column (length, 25 m; inner diameter, 0.32 mm; film thickness, 0.25 µm) from Macherey-Nagel (Oensingen, Switzerland). The temperature profile was as follows: isotherm at 40°C for 2 min, from 40 to 280°C at 18°C/min, and then 280°C isotherm for 5 min. Splitless injection with hydrogen as the carrier gas was used. Detection occurred by flame ionization. Identification and quantification of the substances were done by comparison with commercially available standards.
Aromatic amines in samples from whole-cell activity assays were detected by addition of Ehrlich's reagent, consisting of 20 g/liter p-dimethylaminobenzaldehyde in 20% hydrochloric acid (2). p-Dimethylaminobenzaldehyde reacts with primary aromatic amines to form yellow imines in acidic environments (Fig. 1A) (28). Twenty microliters of Ehrlich's reagent was added per ml cell-free supernatant of aqueous samples. Formation of yellow reaction products was monitored by eye or spectrophotometrically at 436 nm, the corresponding absorption maximum (Fig. 1B). m-Toluidine, m-aminobenzyl alcohol, and m-aminobenzoic acid served as standards for the expected amines produced by the host from m-nitrotoluene, m-nitrobenzyl alcohol, and m-nitrobenzoic acid, respectively. m-Aminobenzaldehyde was not available as a standard due to its instability (16). Aromatic amines formed from m-nitrobenzaldehyde were quantified using an equimolar mixture of m-toluidine, m-aminobenzyl alcohol, and m-aminobenzoic acid as a standard, which might have influenced the quantification.
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FIG. 1. Detection of aromatic amines by Ehrlich's reagent. (A) Primary aromatic amines nonspecifically react with p-dimethylaminobenzaldehyde in acidic solution (Ehrlich's reagent) to form yellow imines (28). (B) Spectroscopic detection of imines derived from m-toluidine, m-aminobenzyl alcohol, and m-aminobenzoic acid (1.0 mM each) by Ehrlich's reagent (E. R.) in aqueous solution (with absorption maxima at 436 nm). Controls: 1, mixture of all nitroaromatics (1.0 mM each) with Ehrlich's reagent; 2, Ehrlich's reagent alone; 3, mixture of all nitroaromatics and aromatic amines tested (1.0 mM each) without Ehrlich's reagent.
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FIG. 2. Multistep oxygenation of m-nitrotoluene by E. coli JM101(pSPZ3). The assay was performed with resting cells (1.7 g CDW/liter) as described in Materials and Methods. m-Nitrotoluene at 1.0 mM ( ) served as a substrate. m-Nitrobenzyl alcohol ( ), m-nitrobenzaldehyde ( ), and m-nitrobenzoic acid () were formed as consecutive products. x, sum of nitroaromatic reactant concentrations.
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TABLE 2. Process parameters of the two-liquid-phase biotransformation of m-nitrotoluene by E. coli JM101(pSPZ3)a
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FIG. 4. Stabilities of m-nitrobenzaldehyde in different bacterial strains. (A) E. coli JM101 (1.9 g CDW/liter), (B) P. putida DOT-T1E (2.3 g CDW/liter), and (C) P. putida PpS81 (1.7 g CDW/liter) were incubated with 1.0 mM m-nitrobenzaldehyde ( ). m-Nitrobenzyl alcohol ( ) and m-nitrobenzoic acid () were formed as products. x, sum of nitroaromatic reactant concentrations. (D) Scheme of m-nitrobenzaldehyde-degrading reactions catalyzed by host-intrinsic enzymes of E. coli JM101, P. putida DOT-T1E, and P. putida PpS81.
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Inhibition of xylene monooxygenase by aromatic amines, side products formed from nitroaromatics in the E. coli host.
Two-liquid-phase biotransformation was repeated using the identical biocatalyst and protocol except for the time point of induction in order to verify whether the relatively fast decrease of XMO activity during biotransformation correlates with the presence of nitroaromatics. Instead of substrate addition 50 min after induction, cells were incubated with nitroaromatics for 3.5 h before induction of XMO synthesis. In addition to 50 mmol m-nitrotoluene as a substrate, the second liquid phase also contained 10 mmol each of m-nitrobenzyl alcohol and m-nitrobenzaldehyde.
The enzymatic background activity of E. coli JM101(pSPZ3) reduced all m-nitrobenzaldehyde to the corresponding alcohol at an initial rate of 29 U/g CDW, immediately after the nitroaromatics were added (Fig. 5A). No formation of m-nitrobenzyl alcohol, m-nitrobenzaldehyde, or m-nitrobenzoic acid was detected after the delayed induction, which indicated a complete absence of XMO activity, while biomass, glucose, and acetic acid concentrations (Fig. 5B) were similar to those seen in the previously performed biotransformation (Fig. 3B). During the experiment, bacteria were withdrawn from the bioreactor and diluted 80-fold in phosphate buffer for whole-cell activity assays with m-nitrotoluene as a substrate. No m-nitrobenzyl alcohol formation was detected in samples withdrawn before induction at 4.5 h. In samples withdrawn after induction at 6.5 and 8.5 h, the respective m-nitrobenzyl alcohol formation rates were recovered to 75% and 49%, compared to rates obtained in whole-cell activity assays using bacteria from the same inoculum. This pointed to a reversible inhibition of XMO.
The sum of nitroaromatics steadily decreased in concentration throughout both two-liquid-phase biotransformations, independent of the time point of induction (Fig. 3A and 5A). This indicated the formation of side products from nitroaromatics by native enzymes of the E. coli host. Many microorganisms are able to reduce nitro groups to amine groups (24, 37, 56). In order to investigate whether E. coli JM101 forms aromatic amines, resting cells were incubated with m-nitrotoluene, m-nitrobenzyl alcohol, m-nitrobenzaldehyde, or m-nitrobenzoic acid. Primary aromatic amines were detected as condensation products of Ehrlich's reagent for all nitroaromatics tested in E. coli JM101 and, with lower formation rates, also in P. putida DOT-T1E and P. putida PpS81 (Table 3). The formation of m-aminobenzaldehyde from m-nitrobenzaldehyde remained unclear, since a prior reduction or oxidation to m-nitrobenzyl alcohol or m-nitrobenzoic acid, followed by the conversion to m-aminobenzyl alcohol or m-aminobenzoic acid, respectively, in the tested bacteria might have occurred.
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TABLE 3. Formation of aromatic amines from corresponding nitroaromatics
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FIG. 6. Effect of aromatic amines on the XMO-catalyzed m-nitrotoluene oxidation to the corresponding alcohol. The remaining activities of the first XMO-catalyzed reaction step in the presence of different concentrations of m-toluidine ( ), m-aminobenzyl alcohol ( ), and m-aminobenzoic acid ( ) in resting E. coli JM101(pSPZ3) (0.8 to 0.9 g CDW/liter) are represented relative to the noninhibited XMO activity.
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TABLE 4. Effects of aromatic amines on the XMO-catalyzed oxidation of m-nitrotoluene, m-nitrobenzyl alcohol, and m-nitrobenzaldehyde
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The successive oxidation of m-nitrotoluene to the corresponding alcohol, aldehyde, and acid (Fig. 2) revealed an XMO-catalyzed multistep oxygenation, as reported for toluene and pseudocumene (8). The results of the two-liquid-phase biotransformation of m-nitrotoluene by E. coli JM101(pSPZ3) were promising and illustrate the usefulness of this in situ extraction system for the accumulation of m-nitrobenzyl alcohol in technically relevant concentrations (Table 2). The further oxidation to m-nitrobenzaldehyde and m-nitrobenzoic acid, however, was hindered by the activity of host-intrinsic enzymes, which turned out to play a key role in reaction selectivity (Fig. 7).
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FIG. 7. Proposed pattern of enzyme-catalyzed reactions during biotransformation of m-nitrotoluene by E. coli JM101(pSPZ3). Vertical direction: XMO catalyzed the multistep oxygenation of m-nitrotoluene to the corresponding alcohol (a), aldehyde (b), and acid (c). m-Nitrobenzaldehyde formation was counteracted by alcohol dehydrogenase activities of the enzymatic background of the E. coli JM101 host, which reduced it to the corresponding alcohol (d). Additionally, in P. putida DOT-T1E and P. putida PpS81, m-nitrobenzaldehyde was oxidized to the corresponding acid (e). Horizontal direction: all tested bacterial strains reduced nitroaromatics to aromatic amines (f to i), which strongly inhibited XMO-catalyzed oxidation. The formation of unstable m-aminobenzaldehyde by nitroreductases (h) remains unclear.
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Aromatic amine formation took place at relatively low rates compared to the detected oxidoreductase activities and therefore had only a minor impact on product degradation. Nevertheless, we elucidated the effective inhibition of XMO by aromatic amines in E. coli JM101(pSPZ3) (Fig. 6; Table 4). This inhibition apparently takes place on the protein level and in a reversible fashion. The high polarity of aromatic amines suggests a predominant partitioning into the aqueous phase during two-liquid-phase biotransformation. Considering the determined amine formation rates (Table 3) and the resulting inhibiting effects (Fig. 6; Table 4), XMO activity is thought to be completely inhibited about 2 to 3 hours after substrate addition during two-liquid-phase biotransformation, which correlates well with our observations (Fig. 3A). XMO was active at least fourfold longer when the same experimental setup was used but with pseudocumene instead of m-nitrotoluene as the substrate (6, 9). The prevention of nitroreduction therefore seems to be crucial for efficient XMO-based biotransformation of m-nitrotoluene. Although mutants of E. coli that are deficient in oxygen-insensitive nitroreductases have been identified (34), the suitability of such strains for process applications remains to be investigated.
Significantly lower rates of aromatic amine formation were detected with P. putida DOT-T1E and P. putida PpS81 than with E. coli JM101 (Table 3). This was surprising since P. putida strains are known as effective degraders of many aromatic compounds (23, 49). However, the slower accumulation of aromatic amines might be explained by the subsequent degradation in P. putida, which may be absent in E. coli (32, 36). The generally broad substrate spectra of nitroreductases suggest a lower aromatic amine accumulation rate not only for the tested compounds but also for other nitroaromatics for the P. putida strains under investigation (44). An increased efficiency of XMO-based biotransformations on various nitroaromatics might therefore be achieved by using P. putida DOT-T1E or P. putida PpS81 instead of E. coli JM101 as the recombinant host strain. Furthermore, the solvent tolerance of P. putida DOT-T1E might be exploited to enlarge the spectrum of solvents applicable for in situ product extraction and for the production of a broader range of organic compounds in two-liquid-phase bioreactor setups (11). m-Nitrotoluene was not oxidized in P. putida strains DOT-T1E and PpS81, yet the synthesis of oxidative enzymes involved in the mineralization of m-nitrotoluene via m-nitrobenzyl alcohol, m-nitrobenzaldehyde, and m-nitrobenzoic acid has been reported for P. putida strain OU83 upon induction with m-nitrotoluene (1, 50). Interestingly, m-toluidine accumulated as the main product, apparently without significant inhibition of the m-nitrotoluene hydroxylation.
Effects of dehydrogenases on product formation patterns.
The multistep oxygenation of m-nitrotoluene by XMO (Fig. 7a to c) was counteracted by host-intrinsic enzyme activities from the E. coli host, which reduced m-nitrobenzaldehyde to m-nitrobenzyl alcohol (Fig. 4A and 7d). This reduction has been proposed to be catalyzed by an unspecific alcohol dehydrogenase activity (8, 31). All of the m-nitrobenzaldehyde previously formed by XMO was reduced to the corresponding alcohol at the end of the two-liquid-phase biotransformation (Fig. 3A). In contrast to XMO, alcohol dehydrogenase(s) was apparently not inhibited by aromatic amines formed as side products. A biocatalyst which provides a lower alcohol dehydrogenase activity and a prolonged XMO presence might further increase the efficiency of m-nitrobenzyl alcohol accumulation and allow the production of m-nitrobenzaldehyde or m-nitrobenzoic acid.
P. putida PpS81 and P. putida DOT-T1E both reduced m- nitrobenzaldehyde to m-nitrobenzyl alcohol with identical conversion rates (Fig. 4B and C and 7d). This suggests that alcohol formation was catalyzed by enzymes different from the alcohol dehydrogenase lacking in P. putida PpS81 (18). The m-nitrobenzaldehyde reduction rates detected in the P. putida strains were only half as high as those in E. coli JM101 and would therefore counteract the XMO-catalyzed oxidation of m-nitrobenzyl alcohol at a significantly lower level in P. putida DOT-T1E and P. putida PpS81 used as hosts.
However, both P. putida strains also oxidized m-nitrobenzaldehyde to the corresponding acid (Fig. 4B and C and Fig. 7e), presumably with an aldehyde dehydrogenase such as NtnC, a p-nitrobenzaldehyde dehydrogenase from Pseudomonas sp. strain TW3 (22). On the other hand, the similar rates of alcohol and acid formation from m-nitrobenzaldehyde in P. putida DOT-T1E (Fig. 4B) point to the activity of a single enzyme that catalyzed both reactions. Such an alcohol dehydrogenase with aldehyde dismutase activity was reported to catalyze the stoichiometric disproportion of acetaldehyde into one equivalent of ethanol and acetic acid in yeast (48). Taking reductive and oxidative activities into account, the net conversion rates on the carbonyl group of m-nitrobenzaldehyde were similar in P. putida DOT-T1E, P. putida PpS81, and E. coli JM101, making all of them equally useful as hosts for the production of m-nitrobenzaldehyde. Nevertheless, the additional aldehyde dehydrogenase supports XMO-catalyzed oxidation of m-nitrobenzaldehyde and makes P. putida DOT-T1E and P. putida PpS81 interesting as hosts in an XMO-based process for the production of m-nitrobenzoic acid from m-nitrotoluene. Further studies will be necessary to clarify whether the substrate range is limited to m-nitrobenzaldehyde and whether these oxidoreductases are also present in other interesting P. putida strains.
Effect of enzymatic background activity on cofactor regeneration.
Both the XMO-catalyzed oxidation of m-nitrobenzyl alcohol (Fig. 7b) (19) and the alcohol dehydrogenase-catalyzed reduction of the resulting m-nitrobenzaldehyde in the reverse direction (Fig. 7d), require NADH as a cofactor. This "futile cycle" might decrease process efficiency not only by the counteracting product formation but also by limiting NADH availability. No significant cofactor shortage was expected in our setup, since detected m-nitrobenzaldehyde reduction rates were similar in the two-liquid-phase biotransformations using E. coli JM101(pSPZ3) (Fig. 3A and 5A) and in whole-cell activity assays with E. coli JM101 (Fig. 4A). However, this issue may become important for biotransformations with higher and more enduring oxygenase activities (14). Closer identification of the enzymes involved might simplify the generation of knockout mutants unable to reduce m-nitrobenzaldehyde to the alcohol. Such an engineered strain might be more efficient as a host for the biocatalytic production of m-nitrobenzaldehyde or m-nitrobenzoic acid from m-nitrotoluene.
Reductions catalyzed by NAD+-dependent dehydrogenases are associated with NADH consumption, whereas oxidations generate NADH. The detected conversion of m-nitrobenzaldehyde to m-nitrobenzoic acid in P. putida DOT-T1E and P. putida PpS81 should therefore support cofactor regeneration in an XMO-based process using these strains as hosts. Such an uncoupling from metabolic cofactor regeneration was shown to be useful in synthetic applications with the selective oxidation of 2-methylquinoxaline by recombinant E. coli (G. Ionidis, D. Meyer, and A. Schmid, unpublished data) and might also be relevant for environmental applications such as the biodegradation of o-chlorotoluene by an engineered Pseudomonas strain (20).
This work confirms that the enzymatic background activity of microbial biocatalysts can interfere with biotransformation by substrate and product degradation. Side product formation often can be avoided by using recombinant biocatalysts based on host strains such as E. coli, which provide a "neutral" enzymatic background due to a narrow catabolic substrate spectrum. We identified host-specific factors limiting the catabolic performance of m-nitrotoluene biotransformation by XMO in recombinant E. coli JM101. Our results suggest a significantly higher efficiency for the successive oxidation of m-nitrotoluene to m-nitrobenzyl alcohol, m-nitrobenzaldehyde, and m-nitrobenzoic acid with P. putida DOT-T1E or P. putida PpS81 as the host than with E. coli JM101. Future research activities are therefore directed towards the evaluation and development of recombinant P. putida strains for biocatalytic applications.
We are indebted to Bruno Bühler for fruitful discussions, to Andreas Schenzle for helpful advice concerning the detection of aromatic amines, and to Juan L. Ramos for providing P. putida DOT-T1E.
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