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Applied and Environmental Microbiology, December 2005, p. 8141-8146, Vol. 71, No. 12
0099-2240/05/$08.00+0 doi:10.1128/AEM.71.12.8141-8146.2005
Copyright © 2005, American Society for Microbiology. All Rights Reserved.
Diversity of Carotenoid Synthesis Gene Clusters from Environmental Enterobacteriaceae Strains
Natalia Sedkova,
Luan Tao,
Pierre E. Rouvière, and
Qiong Cheng*
Biological and Chemical Sciences and Engineering, Central Research and Development, E. I. DuPont de Nemours Inc., Wilmington, Delaware 19880-0328
Received 14 June 2005/
Accepted 28 July 2005

ABSTRACT
Eight
Enterobacteriaceae strains that produce zeaxanthin and
derivatives of this compound were isolated from a variety of
environmental samples. Phylogenetic analysis showed that these
strains grouped with different clusters of
Erwinia type strains.
Four strains representing the phylogenetic diversity were chosen
for further characterization, which revealed their genetic diversity
as well as their biochemical diversity. The carotenoid synthesis
gene clusters cloned from the four strains had three different
gene organizations. Two of the gene clusters, those from strains
DC416 and DC260, had the classical organization
crtEXYIBZ; the
gene cluster from DC413 had the rare organization
crtE-idi-XYIBZ;
and the gene cluster from DC404 had the unique organization
crtE-idi-YIBZ. Besides the diversity in genetic organization,
these genes also exhibited considerable sequence diversity.
On average, they exhibited 60 to 70% identity with each other,
as well as with the corresponding genes of the
Pantoea type
strains. The four different clusters were individually expressed
in
Escherichia coli, and the two
idi-containing clusters gave
more than fivefold-higher carotenoid titers than the two clusters
lacking
idi. Expression of the
crtEYIB genes with and without
idi confirmed the effect of increasing carotenoid titer by the
type II
idi gene linked with the carotenoid synthesis gene clusters.

INTRODUCTION
The carotenoids represent one of the most widely distributed
and structurally diverse classes of natural pigments, producing
light yellow to orange to deep red colors. Eye-catching examples
include lycopene from tomatoes, ß-carotene from carrots,
and lutein from marigolds. In addition to synthesis in photosynthetic
organisms, carotenoids are also synthesized in some bacteria
and fungi (
15). These pigments have important functions in photosynthesis,
nutrition, and protection against photooxidative damage. Many
studies have reported health benefits of carotenoids, including
prevention of cancer (
5), enhancement of immune responses (
20),
and improvement of visual function (
6,
11). Currently, carotenoids
are used as nutritional supplements, pharmaceuticals, food colorants,
and animal feed additives.
Most naturally occurring carotenoids are hydrophobic tetraterpenoids containing a C40 methyl-branched hydrocarbon backbone derived from successive condensation of eight C5 isoprene units. The C5 isoprene unit, isopentenyl pyrophosphate (IPP), can be generated from an acetyl coenzyme A precursor by the mevalonate pathway (21) or from the pyruvate and glyceraldehyde-3-phosphate precursors by the nonmevalonate pathway (14). IPP is isomerized to dimethylallyl pyrophosphate (DMAPP) by IPP isomerase encoded by the idi gene. IPP is then condensed with DMAPP to form the C10 compound geranyl pyrophosphate and elongated to the C15 compound farnesyl pyrophosphate (FPP). FPP is present in both carotenogenic and noncarotenogenic bacteria. The carotenogenic pathway to extend FPP to common C40 carotenoids, such as ß-carotene, includes geranylgeranyl pyrophosphate synthase (CrtE), phytoene synthase (CrtB), phytoene dehydrogenase (CrtI), and lycopene cyclase (CrtY). Sometimes additional enzymes, including ß-carotene ketolases (CrtW), ß-carotene hydroxylases (CrtZ), and zeaxanthin glycosylases (CrtX), carry out subsequent modifications of ß-carotene to generate a variety of C40 carotenoids.
Multiple carotenoid synthesis gene clusters have been isolated for Erwinia species (now classified as Pantoea species). Most of these gene clusters (GenBank accession numbers AY166713, D90087, AB076662, and M90698) have the classic gene organization crtEXYIBZ, with the crtEXYIB genes transcribed as an operon and the crtZ gene transcribed in the opposite orientation. In a rare gene cluster from Pantoea agglomerans (GenBank accession number M87280), an unknown gene (ORF6) is present between the crtE and crtX genes. We cloned several new carotenoid synthesis gene clusters from environmental Enterobacteriaceae strains. We discovered more diversity in the carotenoid synthesis gene clusters and demonstrated the function of the unknown gene (identified as idi), which increases the carotenoid titer.

MATERIALS AND METHODS
Strain isolation.
A variety of environmental samples were collected, and eight
yellow-pigmented strains were isolated for growth on Luria-Bertani
(LB) plates at 30°C. DC404 was isolated from soil collected
from a residential garden in Wilmington, Del.; DC409, DC413,
and DC414 were isolated from a Florida soil sample; DC416 and
DC519 were isolated from tree bark collected in Florida; DC260
was isolated from the surface of a brick on a west-facing wall
in a suburb of Wilmington, Del.; and DC266 was isolated from
elm tree bark collected in Wilmington, Del. Samples were resuspended
and streaked at least twice on LB plates to homogeneity. The
16S rRNA genes of the strains were amplified and sequenced as
described previously (
4). Fatty acid profiles of a subset of
the strains were determined by gas chromatography by Microbial
ID, Inc. (Newark, Del.). Biochemical tests were also performed
on the strains by Microbial ID, Inc., using the Enterotube II
system (Becton Dickinson, Cockeysville, MD).
Carotenoid analysis.
The environmental strains or recombinant Escherichia coli strains were grown in 100 ml LB at 30°C overnight. The cells were harvested by centrifugation at 4,000 x g for 15 min. The cell pellets were extracted twice with 10 ml of an acetone-methanol mixture (50:50, vol/vol), which removed all the pigments in the cell pellets. The solvent was evaporated under nitrogen, and the carotenoids were resuspended in 1 ml of the same solvent. The resulting suspension was filtered with an Acrodisc CR 25-mm syringe filter (Pall Corporation, Ann Arbor, MI) and was analyzed using an Agilent series 1100 LC/MSD (Agilent, Foster City, CA) as described previously (17).
To determine the ß-carotene titers, parts of the overnight cultures were used to measure dry cell weight and parts were used to measure carotenoids. Authentic ß-carotene from Sigma (St. Louis, MO) was used to construct a standard curve for carotenoid measurement. Zeaxanthin and ß-cryptoxanthin standards were purchased from CaroteNature (Lupsingen, Switzerland) for pigment identification.
Cosmid library construction.
A cosmid library of each strain was constructed using a pWEB cosmid cloning kit from Epicenter Technologies (Madison, WI). Genomic DNA was sheared by passing it through a syringe needle. The sheared DNA was end repaired and size selected on a low-melting-point agarose gel. DNA fragments that were approximately 40 kb were purified and ligated into the blunt-ended pWEB cosmid vector. The library was packaged using ultra-high-efficiency MaxPlax lambda packaging extracts and titrated with E. coli EPI100 cells. Approximately 600 cosmid clones were grown in LB with 100 µg/ml ampicillin and screened by color. A positive yellow cosmid clone was sequenced using an EZ-TN<TET-1> kit (Epicenter Technologies). The sequences were assembled with the Sequencher program (Gene Codes Corp., Ann Arbor, MI).
Cloning of ß-carotene synthesis gene clusters.
Four ß-carotene synthesis plasmids (pDCQ329, pDCQ330, pDCQ331, and pDCQ332) were constructed by amplifying the carotenoid synthesis gene clusters without the crtZ gene from four strains, DC260, DC404, DC416, and DC413. The PCR fragments containing the ß-carotene synthesis genes were cloned into the EcoRI site of the pBHR1 vector (MoBiTec GmbH, Goettingen, Germany). Two other ß-carotene synthesis plasmids (pDCQ350 and pDCQ380) were also constructed in pBHR1 by SOEing (gene splicing by overlapping extension) PCR of the genes from the DC413 gene cluster. Plasmid pDCQ350 contained the crtE gene linked with the crtYIB genes from DC413, and plasmid pDCQ380 contained the crtE and idi genes linked with the crtYIB genes from DC413.
Nucleotide sequence accession numbers.
The nucleotide sequences of the carotenoid synthesis gene clusters isolated from DC260, DC404, DC416, and DC413 have been deposited in the GenBank database under accession numbers DQ090833 to DQ090836.

RESULTS AND DISCUSSION
Isolation of pigmented strains from the environment.
Eight yellow-pigmented strains were isolated from a variety
of environmental samples. Both 16S rRNA gene analysis and fatty
acid profile analysis indicated that these strains belong to
the family
Enterobacteriaceae. The 16S rRNA genes of these strains
exhibited more than 97% identity to the 16S rRNA gene sequences
of
Enterobacteriaceae strains, including
Pantoea strains, which
are known to produce zeaxanthin and derivatives of this compound.
A phylogenetic analysis of 16S rRNA gene sequences of these
strains and several
Pantoea type strains was performed. The
phylogenetic tree (Fig.
1) showed that DC260, DC413, and DC414
were closely related to cluster I of
Pantoea species (
10), DC409,
DC416, and DC519 were closely related to cluster II of
Pantoea species, and DC266 and DC404 were more distantly related and
grouped neither with the cluster I
Pantoea species nor with
the cluster II
Pantoea species.
High-performance liquid chromatography (HPLC) analysis of the
pigments indicated that all eight strains produced zeaxanthin,
ß-cryptoxanthin, and ß-carotene based on
a comparison with authentic standards. Mass spectrometry analysis
confirmed that the molecular weight (MH
+) of the zeaxanthin
peak was 569, the molecular weight of the ß-cryptoxanthin
peak was 553, and the molecular weight of the ß-carotene
peak was 537. The peaks that eluted earlier than zeaxanthin
were likely zeaxanthin derivatives (e.g., zeaxanthin monoglucoside
and zeaxanthin diglucoside), as suggested by liquid chromatography-mass
spectrometry. A biochemical pathway for synthesis of zeaxanthin
and derivatives of this compound in these
Enterobacteriaceae strains is proposed in Fig.
2. The nonmevalonate pathway from
pyruvate and glyceraldehyde-3-phosphate precursors was proposed
for IPP synthesis in these
Enterobacteriaceae strains since
the nonmevalonate pathway was reported previously for the closely
related
Erwinia strains (
13).
From the eight zeaxanthin-producing strains, DC413, DC260, DC416,
and DC404 were selected for further characterization to represent
phylogenetic diversity. A panel of biochemical tests using the
Enterotube II system (Table
1) showed that DC413 and DC416 had
the same metabolic profile. DC260 differed from these two strains
in adonitol fermentation and citrate utilization, and DC404
differed from these two strains in gas production and citrate
utilization.
Comparison of carotenoid synthesis gene clusters.
Cosmid libraries were constructed in
E. coli for the four strains
selected, and yellow positive
E. coli clones were obtained for
each of the strains. HPLC analysis showed that the cosmid clones
from DC260 and DC413 produced zeaxanthin and glucosides. The
cosmid clone from DC416 produced ß-carotene and ß-cryptoxanthin
intermediates in addition to zeaxanthin and glucosides, and
the cosmid clone from DC404 produced only zeaxanthin and no
zeaxanthin glucosides. The data suggested that the cosmid clones
isolated from DC260, DC413, and DC416 contained all the genes
necessary for synthesis of zeaxanthin glucosides. The cosmid
clone isolated from DC404 contained the genes necessary for
synthesis of zeaxanthin but lacked the
crtX gene for synthesis
of zeaxanthin glucosides. Since the DC404 native strain had
the ability to synthesize zeaxanthin glucosides, there is most
likely a
crtX gene located elsewhere in the chromosome.
The yellow positive cosmid clones were sequenced, and the carotenoid synthesis gene clusters that were determined from sequence assembly are shown in Fig. 3. Consistent with the HPLC results for the cosmid clones, all the carotenoid synthesis genes for zeaxanthin glucosides (crtEXYIBZ) were present in the clusters cloned from DC260, DC413, and DC416. The DC404 gene cluster contained the crtEYIBZ genes and lacked the crtX gene. In addition, two of the clusters, those from DC413 and DC404, contained an idi gene, encoding isopentenyl pyrophosphate isomerase (7), in the isoprenoid pathway. The organization of the carotenoid synthesis gene cluster also indicated that DC404 was more distantly related to the other strains, as suggested by phylogenetic analysis. DC404 was the first zeaxanthin-producing strain described in which the crtX gene was separated from the carotenoid synthesis gene cluster. The unique organization of the DC404 carotenoid synthesis gene cluster offers advantages for heterologous production of high-value carotenoids, such as astaxanthin. The presence of the isoprenoid idi gene in the cluster should increase the carotenoid titer (see below). The absence of the crtX gene in the cluster should prevent formation of by-products, such as zeaxanthin glucosides.
Besides the diversity in genetic organization, these genes also
exhibited considerable sequence diversity. Table
2 summarizes
the pairwise comparison of amino acid identities for the carotenoid
synthesis genes from different strains. The carotenoid synthesis
genes that we cloned from the environmental
Enterobacteriaceae strains exhibited on average 60 to 70% identity with each other,
as well as with the corresponding genes from the
Pantoea type
strains. This was also the case for the isoprenoid
idi gene
located in the carotenoid synthesis gene cluster. The
idi genes
from DC404 and DC413 exhibited 70% identity with each other
and 66% identity with the ORF6 protein in
Pantoea agglomerans.
The ORF6 protein was annotated as having an unknown function
in the GenBank database (accession number
M87280) and was identified
in an updated annotation as a type II Idi in the Swiss-Prot
database (accession number
Q01335). For the strains isolated,
the carotenoid synthesis genes from DC416 and DC260 were most
similar to each other. Among the different carotenoid synthesis
genes, the CrtI gene appeared to be the most conserved gene.
Effect of type II Idi on carotenoid production in E. coli.
Two types of isopentenyl pyrophosphate isomerases (Idi) have
been characterized so far. The type I Idi from various organisms,
including
E. coli (
7),
Saccharomyces cerevisiae (
2), and
Arabidopsis thaliana (
3), requires only divalent metals for activity. In
contrast, the nonhomologous type II Idi recently found in
Streptomyces (
9) and
Bacillus subtilis (
16) requires flavin mononucleotide,
NAD(P)H, and divalent metal ions. The
idi genes in some native
carotenoid-producing organisms (
Phaffia rhodozyma and
Hematococcus pluvialis) exhibit homology with the type I
idi genes (
8). The
idi genes identified in the carotenoid synthesis gene clusters
from DC413 and DC404 exhibit homology with the type II
idi genes.
Although insertion of the isoprenoid
idi gene into the carotenoid
synthesis gene cluster was observed previously in
P. agglomerans,
many of the
crtEXYIBZ gene clusters in
Pantoea species (GenBank
accession numbers
AY166713,
D90087,
AB076662, and
M90698), as
well as the clusters from DC260 and DC416, do not contain the
idi gene. The
idi insertion into the carotenoid synthesis gene
cluster might have occurred through a rare event during evolution.
Idi catalyzes the isomerization reaction between IPP and DMAPP, which are needed in equal amounts as substrates for the first step of chain elongation (Fig. 2). This reaction was identified as one of the rate-limiting steps for isoprenoid synthesis. An increase in the enzymatic activity of this reaction by overexpression of idi could relieve this bottleneck. It has been reported that engineering the E. coli native type I idi (1, 19) or expression of an exogenous type I idi (8) could enhance production of carotenoids in E. coli. We compared the four different gene clusters to assess the effect of the type II idi gene on carotenoid production in E. coli (Fig. 4). Four plasmids were constructed from the clusters (Table 3) by expression of all of the genes transcribed in the same orientation. These plasmids, which lacked the crtZ gene transcribed in the opposite orientation, produced ß-carotene almost exclusively in E. coli, which facilitated measurement of simple carotenoid titers by condensation of multiple peaks of zeaxanthin and glucosides into a single ß-carotene peak. Plasmids pDCQ330 and pDCQ332 expressing the idi-containing gene clusters in E. coli showed high carotenoid titers, approximately 1,500 to 1,800 ppm. Plasmids pDCQ329 and pDCQ331 expressing the gene clusters lacking idi in E. coli showed low carotenoid titers, approximately 150 to 400 ppm. The pigmentation of the colonies also agreed with the titer measurement. The E. coli strains containing pDCQ330 or pDCQ332 were bright yellow, whereas the E. coli strains containing pDCQ329 or pDCQ331 were pale yellow. However, it is interesting that the color of the native host did not correlate with the presence of idi in the gene cluster. For example, DC404 was a lighter yellow than most of the other isolates, although the idi-containing plasmid pDCQ330 derived from DC404 gave the strongest yellow color in E. coli. Differences in host background and carotenoid regulation most likely accounted for the difference in color of the native strains.
To rule out the possibility that the higher-titer
E. coli strains
with the
idi-containing clusters were due to higher activities
of the associated
crtEXYIB genes, we compared the same
crtEYIB genes with and without
idi. Plasmids pDCQ350 and pDCQ380 were
constructed from the
crtEYIB genes from DC413. An
E. coli strain
with plasmid pDCQ350 lacking
idi yielded ß-carotene
at a level of 536 ± 69 ppm, and an
E. coli strain with
the
idi-containing plasmid pDCQ380 yielded ß-carotene
at a level of 2,655 ± 20 ppm. This confirmed that the
type II
idi associated with the
crtEXYIB gene cluster could
increase the carotenoid titer approximately fivefold in
E. coli.
The higher titer obtained with pDCQ380 than with pDCQ332 might
have been due to more efficient expression of the gene cluster
after removal of the
crtX gene.

ACKNOWLEDGMENTS
We thank the DuPont Macromolecule Analysis Lab for DNA sequencing.

FOOTNOTES
* Corresponding author. Mailing address: E. I. DuPont de Nemours Inc., Experimental Station, E328/B48, Wilmington, DE 19880-0328. Phone: (302) 695-9952. Fax: (302) 695-1829. E-mail:
qiong.cheng{at}usa.dupont.com.


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Applied and Environmental Microbiology, December 2005, p. 8141-8146, Vol. 71, No. 12
0099-2240/05/$08.00+0 doi:10.1128/AEM.71.12.8141-8146.2005
Copyright © 2005, American Society for Microbiology. All Rights Reserved.
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