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Applied and Environmental Microbiology, February 2005, p. 713-720, Vol. 71, No. 2
0099-2240/05/$08.00+0 doi:10.1128/AEM.71.2.713-720.2005
Copyright © 2005, American Society for Microbiology. All Rights Reserved.
Aaron Wlaschin, and
Friedrich Srienc*
Department of Chemical Engineering and Materials Science and BioTechnology Institute, University of Minnesota, St. Paul, Minnesota
Received 19 August 2004/ Accepted 19 September 2004
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Poly-(R)-3-hydroxybutyric acid (PHB) belongs to a family of naturally occurring, biodegradable polyesters, known as polyhydroxyalkanoates (PHA) (for a recent review see reference 51). These materials act as reserve compounds for carbon, energy, and reducing equivalents and are of interest because their material properties make them a potential alternative to some petroleum-based thermoplastics. Recombinant Escherichia coli systems have been used extensively to study PHA production (for instance, see references 16, 24, 32, 33, 39, and 47). The effect of oxygen stress on recombinant E. coli cultures has been examined (52, 54); however, these studies all fed various amounts of oxygen and were not strictly anaerobic. PHB production in the absence of oxygen represents an interesting strategy for large-scale biopolymer production because anaerobic culturing typically permits simpler reactor design, control strategies, and operating conditions. For instance, since the low aqueous solubility of oxygen is not an issue, the culture is not subject to oxygen mass transfer limitations or steep oxygen gradients, which can cause experimental variation when there is nonideal reactor mixing. Anaerobic systems also have the added benefit of potentially coproducing other valuable by-products like ethanol, lactate, succinate, or hydrogen.
PHA production under conditions of oxygen stress and in the absence of oxygen has been reported for organisms that natively accumulate PHA (3, 4, 45). Anaerobic PHA production has been studied in undefined bacterial consortia found in a wastewater treatment process known as enhanced biological phosphorous removal (for recent reviews, see references 31 and 46). These studies examined a still unclear relationship between a PHA-accumulating bacterial consortium and the removal of phosphorous compounds from wastewater streams (37).
Elementary mode analysis is used here to study theoretical aspects of anaerobic PHA production. This method uses a field of mathematics known as convex analysis to identify all possible, unique, nondivisible pathways for a network (40-43). These pathways represent the simplest, steady-state flux patterns available to a system. Under steady-state conditions, the metabolic fluxes of an organism can be expressed as a nonnegative linear combination of elementary modes (12, 13). Elementary mode analysis has been used to study E. coli biochemical network properties (29, 41, 43, 49); however, few studies have examined the operation of foreign pathways engineered into a recombinant host (11). The network modeling approach provided a structured basis to interpret experimental results and defined explicitly the theoretical capabilities of the anaerobic E. coli metabolism. The presented study should therefore be generally useful for analyzing, interpreting, and engineering different aspects of cellular metabolisms.
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(Invitrogen, Carlsbad, Calif.) was used in all experiments. Two different strains were created by transforming DH5
with different plasmids. Plasmid pPT500 contains the native, three-gene Ralstonia eutropha PHB operon from pAeT41 (32) ligated into the pCR Blunt vector (Invitrogen). The operon is efficiently expressed in E. coli by the native R. eutropha operon promoter, which resembles the E. coli
70 system (48). This E. coli strain is referred to as PHB(+). The other plasmid, pCR-KT, was constructed by ligating the R. eutropha ß-ketothiolase gene, without a promoter, into the pCR Blunt vector. The control strain harboring this plasmid does not express any PHB genes and is referred to as PHB().
Culturing conditions.
For growth studies, the strains were cultured in 2x YT medium:16-g/liter tryptone (Difco, Detroit, Mich.), 10-g/liter Bacto yeast extract (Difco), and 5-g/liter NaCl (Sigma, St. Louis, Mo.) supplemented with 4% (wt/vol) glucose (Sigma) and 100-µg/ml kanamycin (Sigma). DH5
does not grow on minimal media due to chromosomal mutations. For nongrowth studies, the cells were harvested from the growth reactor during the mid-growth phase, washed twice with ice-cold phosphate buffer (0.2-g/liter KCl, 5-g/liter NaCl, 2.72-g/liter Na2HPO4-7H2O, 0.24-g/liter KH2PO4 [Sigma]) and resuspended in phosphate buffer with 2% (wt/vol) glucose as the substrate and 100-µg/ml kanamycin. All cultures were maintained at 30°C, with the pH controlled at 7.0 with 4 M NaOH and with an agitation rate of 300 rpm. Before inoculation, the reactors were sparged with nitrogen gas until the dissolved oxygen concentration reached zero. During cultivation, the reactors were sparged with 0.5 liter of nitrogen gas per min to maintain positive reactor pressure and to maintain anaerobic conditions.
Analytical techniques.
PHB content was determined by the method described in reference 38. Glucose concentrations were determined with the Sigma Diagnostics D-glucose kit (Sigma). Ethanol concentrations were determined by adding 0.5 ml of culture supernatant to a gas chromatography vial along with 0.1 ml of internal standard solution (3-g/liter 1-propanol [Sigma]). Samples were run on a Hewlett-Packard (Palo Alto, Calif.) 5890A gas chromatograph with a DB-WAX 30-W capillary column and were analyzed with a flame ionization detector. Acetate levels were analyzed with the R-BIOPHARM (Darmstadt, Germany) acetic acid kit. The by-products lactate, succinate, pyruvate, and 3-hydroxybutyrate were analyzed by the procedure from reference 53 and with a Hewlett-Packard 5890A gas chromatograph and a DB-WAX 30W capillary column with a flame ionization detector. CO2 measurements were obtained for the nongrowth cultures with a ThermoOnix Prima
B mass spectrometer (Houston, Tex.). CO2 production was expressed as the accumulated mass of CO2 produced per liter of culture. This was done to facilitate comparison with other products.
Metabolic network analysis.
The theoretical capabilities of the E. coli biochemical network were analyzed by the elementary mode model described previously (12). The reader is referred to this previous work for a detailed description of the metabolic model and for the designation of the individual reactions. Here, we describe only the modifications made to the model to realize the aim of this work. The analysis considered acetate, ethanol, lactate, succinate, and glucose as potential substrates. The designation of the appropriate transport reactions (R90, R91, R94, and R95) was changed from irreversible to reversible. In addition, the designation of reaction R55, which accounts for the interconversion of acetate and acetyl coenzyme A (CoA), was changed to reversible. The additional substrates were included because under anaerobic conditions significant amounts of these compounds are often secreted (1, 6, 15) and would be potentially available for PHB synthesis. To account for PHB synthesis, the following reaction was added to the model:
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The elementary mode analysis was run with the publicly available program METATOOL version 352_double (34, 42).
The Euclidean distances (44) calculated below only considered native enzymes. Network reactions that account for diffusion-controlled events like the transport of ethanol across the cell membrane were not considered. The Euclidean distance contributions for reversible reactions utilized the absolute value of the flux.
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FIG. 1. Residual biomass and glucose time profiles for anaerobic E. coli cultures in growth media. The residual biomass is the total biomass minus the mass of PHB. Open circles, strain PHB(+); filled circles, strain PHB().
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FIG. 2. Product time profiles for anaerobic E. coli cultures in growth medium. Open circles, strain PHB(+); filled circles, strain PHB(). Dotted lines highlight the region used for rate and yield calculations. See text for more detail.
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The recombinant E. coli strain PHB(+) was capable of anaerobically synthesizing PHB. The strain accumulated PHB up to approximately 50% of its cell dry weight (cdw). The specific rate of approximately 2.3 ± 0.2 mmol of PHB/g of residual cdw/h is comparable to previously reported rates in recombinant E. coli strains growing on rich medium in the presence of oxygen (27, 28). The volumetric PHB production rate and PHB titer are comparable to the majority of the strains tested with batch growth in reference 28; however, improvements are likely possible by screening and selecting an E. coli strain best suited for the culturing conditions. High-cell-density strategies, like fed-batch cultivation, would likely further improve the volumetric production rate (27).
Cell growth is not required for anaerobic PHB synthesis. PHB was synthesized anaerobically under nongrowth conditions (see Fig. 3 and 4). The specific PHB content of the PHB(+) culture increased from approximately 45 to 60% of the cell dry weight. The specific PHB synthesis rate under nongrowth conditions was approximately 0.91 ± 0.2 mmol of PHB/g of residual biomass/h. The ability to produce PHB under nongrowth conditions opens the possibility of novel feeding strategies for producing PHA copolymers and for controlling PHA granule microstructure in E. coli (23).
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FIG. 3. Residual biomass, glucose, and CO2 time profiles for anaerobic E. coli cultures in nongrowth medium. Open circles, strain PHB(+); filled circles, strain PHB().
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FIG. 4. Product time profiles for anaerobic E. coli cultures in nongrowth medium. Open circles, strain PHB(+); filled circles, strain PHB(). Dotted lines highlight the region used for rate and yield calculations. See text for more details.
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PHB synthesis had a significant effect on the production of by-products for both growth and nongrowth conditions. Strain PHB() accumulated significantly more acetate than strain PHB(+), while strain PHB(+) accumulated more ethanol than strain PHB(). Under growth conditions, strain PHB() made significantly more lactate and succinate than strain PHB(+). These trends are likely due to the high levels of accumulated acetate.
By-product yields.
The metabolic differences between the two strains were quantified by examining the by-product glucose yields. The product yield, Y, based on glucose is defined as
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for the products were nearly linear between h 12 and 22 for the growth cultures and between h 0.5 and 3 for the nongrowth conditions, the culture yields were nearly constant during these intervals. More than 67% of all PHB synthesis occurred during these intervals. The following analysis is limited to these culturing phases. The reactor yields for both growth and nongrowth conditions are plotted as the ratio of specific product secretion rates to the specific glucose uptake rate in Fig. 5. The rates calculated from the experimental cultures are shown as data points, while the slopes of the lines are equivalent to the product yield based on equation 2. The numerical value for each yield, in terms of moles of carbon (C moles) of product per C mole of glucose, is given in each plot.
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FIG. 5. Bioreactor yields for cultures under (a) growth conditions and (b) nongrowth conditions expressed as the ratio of the specific product secretion rate to the specific glucose uptake rate. All rates are expressed as C millimoles per gram of residual cell dry weight (rcdw) per hour. Filled circles and solid lines represent data from strain PHB(), while open circles and dashed lines represent data from strain PHB(+). Numerical values for the yields are shown in the upper left of each panel. The filled circle is the product yield in terms of C millimoles per C millimole of glucose for strain PHB(), while the open, dashed circle is the carbon yield for strain PHB(+).
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Interestingly, Fig. 5 shows that even with a higher extracellular concentration of potentially toxic acetate, strain PHB() during growth and nongrowth conditions had a higher acetate yield on glucose.
Only trace amounts of pyruvate were detected. H2 and formate concentrations were not determined. CO2 concentrations were not measured for the growth conditions.
Based on the carbon yields in Fig. 5 and the CO2 data, approximately 68 and 87% of the utilized carbon during nongrowth conditions was recovered for the PHB() and PHB(+) cultures, respectively. If it is assumed that one formate molecule is formed via pyruvate formate-lyase during the production of each acetate and each ethanol molecule and that each 3-hydroxybutyrate and each PHB molecule results in the production of two formate molecules, the carbon recoveries based on Fig. 5 improve to approximately 80 and 104% for the PHB() and PHB(+) cultures, respectively. These formate-corrected yields were used to determine a redox balance, which is expressed here as the ratio of an electron balance on the oxidized glucose to the produced fermentation products. The PHB() and PHB(+) cultures had ratios of 1.28 and 0.97, respectively. The carbon and redox shortcomings in the PHB() culture are believed to be the result of analytical error. A carbon and redox balance was not attempted for the growth conditions since the complex medium contained approximately 26 g of undefined components per liter (see Materials and Methods). Therefore, a considerable amount of the carbon is unaccounted for in the recovered by-products. However, even without more detailed data, it is apparent that anaerobic production of PHB is possible and that it has a significant effect on cellular metabolism.
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The presented work is an experimental study of anaerobic PHB production in E. coli. In addition, we have attempted to interpret the observed differences in by-product yields in terms of network fluxes. A biochemical pathway analysis technique known as elementary mode analysis (40-43) was utilized to provide a rational basis for interpreting the results from a systems biology basis. The analysis method was used to investigate three questions related to the experimental results and two theoretical questions related to network properties as follows.
(i) Anaerobic PHB production.
Elementary mode analysis was first used to determine whether the network model could predict the feasibility of anaerobic PHB production. The analysis identified a total of 202 anaerobic PHB-producing pathways. Ninety-eight modes made PHB without coproducing biomass. These results are summarized in Table 1. Product carbon yield is used as a measure of pathway efficiency and is defined here as the ratio of the C moles in the product to the number of C moles in the substrate(s). The most efficient anaerobic PHB synthesis mode has a carbon yield of 0.8 (Fig. 6). This mode represents the upper limit of network performance. However, the mode does not account for critical processes like maintenance energy generation, which would lower the observed product yield.
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TABLE 1. Summary of elementary mode analysis of a recombinant E. coli biochemical network
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FIG. 6. Most efficient anaerobic PHB-synthesizing pathway for the recombinant E. coli biochemical network. PHB carbon yield is 0.8.
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The set of all 98 possible anaerobic PHB pathways was analyzed for their Euclidean distance from the most efficient, native ATP-producing pathway, which was identified as
in reference 12. This pathway was examined because under nongrowth conditions it is heavily utilized to satisfy maintenance energy requirements. The Euclidean distance, Dj, between a given anaerobic PHB pathway,
, and the optimal anaerobic energy pathway,
, is defined as follows
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The overall stoichiometries of the six pathways with the shortest Euclidean distances to the energy pathway
are shown in Table 2. These pathways show two trends consistent with experimental results. Four of the pathways (modes 2 to 5) consume acetate along with glucose to make PHB. These pathways suggest that PHB production would lower the observed acetate yield. Four of the pathways (modes 1, 3, 4, and 6) coproduce ethanol along with PHB. These pathways suggest that PHB production would increase the observed ethanol production. During both growth and nongrowth experiments, strain PHB(+) accumulated less acetate and accumulated more ethanol than strain PHB() (Fig. 2 and 4). Thus, the concept of the smallest Euclidean distance appears to be consistent with the observed behavior.
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TABLE 2. Anaerobic PHB-producing pathways that represent the shortest Euclidean distance from the optimal anaerobic energy-producing pathwaya
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(iii) Production of lactate and succinate.
The most efficient pathway for anaerobic growth and energy production in terms of glucose carbon yield (0.5 ATP per C mol of glucose) produces only acetate, ethanol, and formate as by-products (pathway
; see Table 2) (12). However, there is often substantial accumulation of lactate and succinate during anaerobic culturing (Fig. 2 and 4). The next most efficient pathways have an ATP/C mol of glucose yield of 0.33 and produce either lactate or a combination of succinate, acetate, and formate (pathways not shown). Lactate production in E. coli has been linked to cultivation at acidic pHs because, as compared to acetate, lactate is less toxic (19, 25). Lactate is also actively transported out of the cell, which may permit faster NAD+ regeneration fluxes than diffusion of acetate and ethanol through the cell boundaries (5, 30). The production of succinate, which is also actively transported out of the cell, likely represents a strategy similar to the lactate-producing mode.
(iv) Optimal pathways for coproducing PHB and another valuable or less toxic compound like ethanol, lactate, succinate, or H2.
From a practical standpoint, it could be advantageous to direct fluxes away from toxic compounds like acetate toward either less toxic or more valuable by-products. Figure 7 examines the theoretical capabilities of the E. coli biochemical network to anaerobically coproduce ethanol (Fig. 7a), succinate (Fig. 7b), lactate (Fig. 7c), and H2 (Fig. 7d) along with PHB. Some of the carbon yields for succinate are greater than 1 due to the assimilation of CO2 via PEP carboxylase. H2 production is assumed to occur from formate via formate hydrogen-lyase.
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FIG. 7. Relationship between product carbon yields for multiple products. Carbon yield was defined as the ratio of C moles in product to the number of C moles in the substrate(s). The H2 yield represents the moles of H2 produced per C mole of substrate(s). a, Ethanol and PHB; b, lactate and PHB; c, succinate and PHB; and d, H2 and PHB. The line represents the yield performance of linear combinations of the two highest-yielding single-product pathways. Modes above this line represent a higher conversion of substrate carbon into coproducts.
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(v) Comparison of PHB production in E. coli and Saccharomyces cerevisiae.
Numerous studies have examined PHA expression in different recombinant systems with the intention of taking advantage of each unique biochemical network (for example, see references 20, 26, 35, 36, 47). A comparison of the most efficient anaerobic PHB-producing modes in E. coli and S. cerevisiae reveals very different theoretical network capabilities. The most efficient E. coli pathway has a theoretical PHB carbon yield of 0.8 (Fig. 6), while the most efficient S. cerevisiae pathway has a theoretical PHB carbon yield of only 0.24 (11). The topological features of both biochemical networks are similar, but the absence of two key enzymatic activities in S. cerevisiae lowers its PHB carbon yield. Unlike E. coli, S. cerevisiae does not possess a transhydrogenase system (9, 21) nor does it possess a pyruvate formate-lyase activity. The lack of these enzymatic activities lowers the anaerobic PHB yield.
The anaerobic synthesis of PHB was demonstrated in a recombinant E. coli strain under both growth and nongrowth conditions. The recombinant pathway had a significant effect on by-product secretion patterns. The system represents a potentially interesting strategy for PHA synthesis and provides insight into the E. coli central metabolism.
Present address: Center for Biofilm Engineering, Montana State University, Bozeman, MT 59717. ![]()
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