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Applied and Environmental Microbiology, March 2005, p. 1507-1514, Vol. 71, No. 3
0099-2240/05/$08.00+0 doi:10.1128/AEM.71.3.1507-1514.2005
Copyright © 2005, American Society for Microbiology. All Rights Reserved.
Wageningen Centre for Food Sciences (WCFS),1 Wageningen University and Research CentreAgrotechnology and Food Innovations, Wageningen,2 NIZO Food Research, Ede,4 Centre for Biological Medicines and Medical Technology, RIVM, Bilthoven, The Netherlands3
Received 26 July 2004/ Accepted 18 October 2004
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In heterofermentative LABs such as Leuconostoc mesenteroides, mannitol is formed from fructose in a single conversion by mannitol dehydrogenase, and fructose-to-mannitol conversion rates of >90% are common (13, 24, 27). In contrast, most homofermentative LABs, such as Lactococcus lactis, do not normally produce mannitol. Mannitol formation in homofermentative LABs is limited to strains whose ability to regenerate NAD to fulfill the redox balance is severely hampered. In these strains, mannitol 1-phosphate dehydrogenase (M1PDH) and mannitol 1-phosphatase (M1Pase) are the enzymes involved in the mannitol biosynthesis route (Fig. 1). Transient formation of high concentrations of intracellular mannitol (90 mM) and mannitol 1-phosphate (76 mM) were detected in high-density nongrowing cell suspensions of a lactate dehydrogenase (LDH)-deficient L. lactis strain (22). During growth, only small amounts of mannitol (<0.4 mM) were transiently produced extracellularly (23). Recently, inactivation of the mannitol transport system in an LDH-deficient L. lactis strain resulted in high extracellular mannitol production. About one-third of glucose was converted into mannitol by nongrowing cells, and no undesired mannitol utilization after glucose depletion was observed (12). In these strains, mannitol was produced to fulfill the redox balance during sugar metabolism, since NAD is regenerated in the conversion of fructose 6-phosphate into mannitol 1-phosphate by M1PDH.
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FIG. 1. Proposed pathway for glucose and mannitol metabolism of Lactococcus lactis. The steps are as follows: 1, phosphoenolpyruvate-dependent sugar phosphotransferase system (PTS); 2, mannitol-specific PTS; 3, mannitol export (mechanism unknown); 4, phosphoglucose isomerase; 5, M1PDH; 6, M1Pase; 7, 6-phosphofructokinase; 8, fructose-diphosphatase; 9, fructose 1,6-diphosphate aldolase; 10, triosephosphate isomerase; 11, glyceraldehyde 3-phosphate dehydrogenase and phosphoglycerate kinase; 12, phosphoglyceromutase and enolase; 13, pyruvate kinase; 14, LDH; 15, pyruvate-formate lyase; 16, acetaldehyde dehydrogenase and alcohol dehydrogenase; 17, pyruvate dehydrogenase; 18, acetate kinase; 19, -acetolactate synthase; 20, -acetolactate decarboxylase; and 21, 2,3-butanediol dehydrogenase.
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Based on the predictions of the mannitol model and taking into account previous engineering results, the cloning and expression of a M1Pase gene in L. lactis would be a logical step to increase mannitol production. To the best of our knowledge, there are no M1Pase genes annotated in the genome databases of LABs (2, 18; http://genome.jgi-psf.org) or other bacteria. However, a specific M1Pase gene in Eimeria tenella, a protozoan parasite (20), has been described. In these parasites and some fungi, M1Pase has an important role in the mannitol cycle. In the mannitol cycle of E. tenella, mannitol is produced as reserve carbohydrate source for spores; during sporulation, mannitol is consumed. Storage of mannitol is considered to be essential for parasite viability (20).
In this work, we investigated the effect of overexpression of the M1Pase gene from E. tenella on the mannitol-producing capacities of L. lactis NZ9000, LDH-deficient strain NZ9010 (3, 14), and strain HWA217 with reduced phophofructokinase activity (1). High mannitol production by growing cells of the L. lactis strains overexpressing the M1Pase gene and mtlD gene was observed, and a correlation between the M1Pase activity and the mannitol production was shown.
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TABLE 1. L. lactis strains and plasmids used in this work
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Construction of plasmid pWW002 and pWW003.
In our previous work, the mtlD gene encoding M1PDH from L. plantarum was cloned into the nisin-inducible expression vector pNZ8148 (30).
The M1Pase gene of E. tenella was cloned in the lactococcal expression vector pNZ8148. For this, the M1Pase gene was amplified by PCR from Escherichia coli expresssion vector pQE-60 (QIAGEN) containing the M1Pase gene from E. tenella (20), using the primers M1PaseET-1FW (5'-GGGTCTAGAAGCCATGGCAGAGACTGAGTGG-3') and M1PaseET-1RV (5'-GGCCGAGCTCTTAGGGTTTAGCGTTTGG-3'), with introduced XbaI, NcoI, and SacI digestion sites, respectively (underlined). The M1Pase gene was cloned into E. coli cloning vector pCR4-TOPO and the resulting plasmid was transformed to E. coli (TOPO TA cloning kit; Invitrogen). The sequence of the E. tenella M1Pase gene (20) was verified by sequencing the cloned PCR product (Baseclear, Leiden, The Netherlands). The NcoI-SacI-digested PCR product of the M1Pase gene was cloned into pNZ8148, resulting in pWW002 containing the M1Pase gene fused to the nisA promoter. The M1Pase gene was also cloned downstream of mtlD in pNZ-mtlD by ligation of XbaI-SacI-digested M1Pase PCR product into XbaI-SacI-digested pNZ-mtlD, resulting in pWW003.
The plasmids pWW002 and pWW003 were transformed into the L. lactis strains NZ9000, NZ9010, and HWA217 (Table 1) by electroporation. Plasmid pNZ9530, containing the nisR and nisK genes, was cotransformed in L. lactis HWA217 to allow nisin-induced expression of mtlD and the M1Pase gene in strain HWA217 (17).
Analysis of fermentation products and glucose consumption.
During growth, samples were taken from the L. lactis cultures and centrifuged for 1 min at 10,000 x g; the supernatants were stored at 20°C until further analysis. Lactate, acetate, formate, glucose, mannitol, ethanol, 2,3-butanediol, and acetoin were detected in the supernatants by a refractive index detector (Waters 2414) after separation by high-performance liquid chromatography with a 30-cm IOA-1000 ion exclusion column (Alltech, Breda, The Netherlands) with 3 mM sulfuric acid as an eluent, at a flow rate of 0.4 ml/min and a temperature of 90°C.
Preparation of cell extracts.
Cell cultures (each, 50 ml) were harvested for enzyme assays at an OD600 of approximately 1.2 or 2 h after induction with nisin. Cell extracts were prepared by disruption of cells by glass beads. For this, 50 ml of cell culture was centrifuged (4°C; 20 min at 2000 x g), and the cell pellets were washed with 50 mM MES (morpholineethanesulfonic acid) buffer (pH 7.0) and resuspended in 2 ml 50 mM MES buffer (pH 7.0). Subsequently, 1 ml of cell suspension was added to 1.0 g of 0.1-mm-diameter zirconia-silica beads (BioSpec Products, Inc.) in a 2-ml Eppendorf cup, and cells were disrupted by vigorous shaking at 4°C for 5 min. Cell debris was removed by centrifugation (4°C; 2 min at 10,000 x g), and the supernatant was used for all enzyme assays. The protein content of the extracts was determined by the BCA protein assay (Pierce), with bovine serum albumin as the standard.
Enzyme assays.
The reduction of fructose 6-phosphate by M1PDH was assayed as reported previously (30), with the following modifications: a reaction mixture containing 50 mM sodium phosphate buffer (pH 6.0) with 0.5 mM NADH was used. For the strains containing plasmid pWW003 and overproducing M1PDH, cell extract was added to the reaction mixture to give a final concentration of 5 to 10 µg of protein/ml. For strains not overproducing M1PDH, cell extract was added to a final concentration of 250 µg of protein/ml. The reaction was initiated by the addition of 1 mM fructose 6-phosphate. M1PDH activities were determined from the rate of NADH oxidation or formation at 30°C by measuring the absorbance at 340 nm with a microplate reader (Tecan Safire, Salzburg, Austria).
M1Pase activity was basically determined in a reaction mixture as reported previously (30), with the only modification in the amount of cell extract used (20 to 50 µg of protein/ml). The inorganic phosphate formed was determined by a modified protocol from the Sigma Diagnostics inorganic phosphate kit. The absorbance at 660 nm was measured with a microplate reader (Tecan Safire).
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TABLE 2. Mannitol productions related to M1Pase and M1PDH activity in L. lactisa
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Nisin-dependent mannitol production by overproduction of M1PDH and M1Pase.
The L. lactis strains harboring pWW003 were grown anaerobically on glucose, and M1Pase and M1PDH production was induced with increasing nisin concentrations, which resulted in increasing enzyme activities of both enzymes (Fig. 2). For strains NZ9000(pWW003) and NZ9010(pWW003), maximum M1Pase activity was reached at 1 ng of nisin/ml. For the HWA217(pWW003) strain, the highest enzyme activities were reached with 10 ng of nisin/ml. Concomitant to the increasing M1PDH and M1Pase activities, a significant increase in mannitol production in all three strains was also observed (Fig. 2). Moreover, increasing nisin concentrations resulted in higher final concentrations of mannitol. In agreement with the measured M1Pase activities, concentrations higher than 1.0 ng of nisin/ml did not result in much higher mannitol production in strains NZ9000(pWW003) and NZ9010(pWW003). Maximal mannitol production by L. lactis strain HWA217(pWW003) with reduced PFK activity was reached at 10 ng of nisin/ml, although growth and glucose consumption were slightly inhibited at this nisin concentration (data not shown). At maximum induction conditions, glucose-to-mannitol conversions of 11 and 21% were observed for strains NZ9000(pWW003) and HWA217(pWW003) (Table 3). The largest amount of mannitol was produced by the LDH-deficient strain NZ9010(pWW003). Up to 7.3 mM mannitol was produced from 26.8 mM glucose, corresponding to a glucose-to-mannitol conversion of 27% (Table 3). To investigate whether the observed mannitol production served as an alternative redox sink, the mannitol-producing strains were grown under aerobic conditions. The activation of NADH oxidase (NOX) under aerobic conditions was expected to decrease the availability of NADH for M1PDH, and thus a decreased level of mannitol production was expected. Indeed, less mannitol was produced than under anaerobic conditions. Strain NZ9000(pWW003) still converted 8% of the glucose into mannitol (Table 3), whereas mannitol production by the LDH-deficient strain NZ9010(pWW003) and strain HWA217(pWW003) with reduced PFK activity was severely decreased to conversion ratios of 10 and 3%, respectively.
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FIG. 2. M1Pase and M1PDH activities (in micromoles per minute per milligram of protein) and mannitol production of L. lactis overexpressing the M1Pase gene of E. tenella and the M1PDH gene mtlD from L. plantarum. Cells were grown anaerobically on M17 broth supplemented with 0.5% glucose; M1PDH and M1Pase production was induced with 0, 0.1, 0.3, 1.0, 3.0, and 10 ng of nisin/ml at an OD600 of 0.5; and cells were harvested 2 h after induction. Mannitol production during growth on glucose was recorded. L. lactis strains used are as follows: NZ9000(pWW003) (A and D), HWA217(pWW003) (B and E), and NZ9010(pWW003) (C and F). Black bar, M1Pase; grey bar, M1PDH (A to C); , 0; , 0.1; , 0.3; , 1.0; , 3.0; and , 10 ng of nisin/ml.
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TABLE 3. Product formation by L. lactis strains overproducing E. tenella M1Pase and L. plantarum M1PDHa
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M1Pase-dependent mannitol production.
To determine the direct effect on the mannitol production by modulating solely the M1Pase activity, L. lactis NZ9000(pWW002) was used. M1Pase activity in this strain was induced by the addition of various concentrations of nisin. The endogeneous M1PDH was induced in this strain by preculturing cells on M17 broth containing mannitol, since the mannitol utilization genes, including the mtlD gene encoding M1PDH, are activated during growth on mannitol (23, 30). Induction with increasing levels of nisin in these mannitol-induced cells during growth on glucose resulted in a stable and high level of M1PDH activity, and an increasing level of M1Pase activity (Fig. 3A). Concomitant with the M1Pase activity, mannitol production also increased (Fig. 3B), with a maximum of 0.11 mol mannitol per mole of glucose. M1Pase activities higher than 1.2 µmol min1 mg of protein1 did not result in higher glucose-to-mannitol conversions.
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FIG. 3. M1Pase-dependent mannitol production by L. lactis NZ9000(pWW002). Cells precultured on 0.5% of mannitol were grown anaerobically on M17 broth containing 0.5% of glucose and induced with 0, 0.1, 0.3, 1.0, 3.0, and 10 ng of nisin/ml at an OD600 of 0.1; cells were harvested at an OD600 of 1.2. The activities of the E. tenella M1Pase and the L. lactis M1PDH in the cell extracts were measured in micromoles per minute per milligram of protein (A) and the final amount of mannitol produced in moles per mole of glucose was plotted against M1Pase activity (B). Black bars, M1Pase; grey bars, M1PDH.
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FIG. 4. Glucose consumption and product formation during growth by uninduced (A) and nisin-induced (B) L. lactis NZ9010(pWW003) cells. Cells were grown anaerobically on M17 broth supplemented with 2% glucose. At an OD600 of 0.1, 3 ng of nisin/ml was added to the culture to induce M1PDH and M1Pase production. Symbols: , OD600; , glucose; , mannitol; , lactate; , formate; , acetate; , acetoin; , 2,3-butanediol; and , ethanol.
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Since no bacterial genes encoding M1Pase are known, the E. tenella M1Pase gene was cloned and overexpressed in L. lactis under the control of the nisA promoter of the L. lactis NICE expression system (19). Despite the difference in the overall GC content and codon usage between the E. tenella M1Pase gene and the lactococcal host (53 versus 37% GC, and 60 versus 28 GC in the wobble nucleotide, respectively), M1Pase was overproduced at a high level in L. lactis NZ9000(pWW002) (Table 2) compared to the low M1Pase activities measured in the strains described in our previous work (29, 30). Not surprisingly, the nisin-controlled overproduction of M1Pase in L. lactis NZ9000(pWW002) did not result in mannitol production (Table 2). Grown on glucose, L. lactis NZ9000(pWW002) lacked M1PDH activity (Table 2), and no mannitol production could take place. However, simultaneous overexpression of mtlD and the M1Pase gene in strains NZ9000(pWW003), HWA217(pWW003), and NZ9010(pWW003) resulted in high glucose-mannitol conversion rates of 11 to 50% (Table 3). In the parental strain NZ9000(pWW003), no mannitol yields higher than 11% were reached. The high activity and similar high affinity of M1PDH for NADH (NADH Km, of 4 µM) (29) in comparison to that of LDH (NADH Km, 6 µM) (3) suggests that M1PDH can compete with LDH for NADH and that higher glucose-to-mannitol conversions can be reached. Most likely, fructose 6-phosphate is limiting for M1PDH in the parental strain, due to a high glycolytic flux. Hence, an increased fructose 6-phosphate level in strain HWA217(pWW003) with reduced PFK activity (1) would explain the higher conversion rate of glucose to mannitol than with parental strain NZ9000(pWW003) (Table 3). Although the LDH-deficient strain NZ9010(pWW003) partly recovered its lactate production capacity, probably due to transcriptional activation of the alternative LDH gene ldhB (3), the requirement for an alternative redox sink contributed strongly to the production of mannitol by this strain. Decreasing the NADH availability by NOX activity during aerobic growth resulted in decreased mannitol production (Table 3) compared to the (semi)anaerobic cultures. This confirms that NAD+ is regenerated partly via mannitol production by the L. lactis strains overproducing M1Pase and M1PDH. Since our experiments were not performed under strictly anaerobic conditions, it may be possible to produce more mannitol by inactivation of NOX.
Noting that the M1Pase/M1PDH activity ratios were about 1:40 in the cell extracts and that overexpression of mtlD alone did not result in high levels of mannitol production (30), it was expected that mannitol production was largely dependent on M1Pase activity. This was confirmed by the production of mannitol from glucose by the NZ9000(pWW002) cells precultured on mannitol (Fig. 3). The increased M1Pase activities and stable levels of M1PDH activities observed for cells induced with an increasing amount of nisin suggested a direct correlation between the M1Pase activity and mannitol production, with a maximum mannitol production at a M1Pase activity >1.2 µmol min1 mg of protein1. The most likely explanation for this maximum mannitol production is substrates such as fructose 6-phosphate and NADH become limiting at these high M1Pase activity levels. Compared to strain NZ9000(pWW003), NZ9000(pWW002) displayed higher M1Pase activity at equal levels of mannitol production. Possibly, the lower affinity of the endogeneous L. lactis M1PDH for the substrate NADH (NADH Km, 23 µM) (unpublished results) than that of the L. plantarum M1PDH (NADH Km, 4 µM) (29), resulted in a lower flux towards mannitol. Another explanation could be the decreasing specific M1PDH activity in cells of strain NZ9000(pWW002) during the growth on glucose. Although M1PDH activity was detected in cell extracts of the glucose-grown cells, possibly M1PDH was only induced during preparation of the mannitol preculture and not during the growth on glucose.
Since the mannitol pathway branches off from glycolysis at the level of fructose 6-phosphate, less NADH is formed by GAPDH when mannitol is formed. Consequently, mannitol is produced at the expense of the NADH-consuming pathways of the pyruvate metabolism, namely, lactate, ethanol, and 2,3-butanediol formation. While mannitol is produced at the expense of lactate by parental strain NZ9000(pWW003) and strain HWA217(pWW003), decreased ethanol and 2,3-butanediol production was the result of mannitol production by the LDH-deficient strain; residual lactate production also decreased with increasing mannitol formation (Table 3). To keep the redox balance neutral in the mainly lactate-producing strains NZ9000(pWW003) and HWA217(pWW003), acetate or another redox neutral product, such as acetoin, has to be formed for each mole of mannitol formed. Keeping a neutral redox balance, a maximum of two-thirds (67%) of glucose can be converted into mannitol, assuming that no lactate is formed. The results (Table 3) indicated that an increased acetate production indeed coincides with mannitol production for these two strains. For LDH-deficient strain NZ9010(pWW003) producing both ethanol and 2,3-butanediol in addition to mannitol to regenerate NAD+ (Table 3), both acetate and acetoin were expected to be produced. In fact, a small decrease of the redox-neutral acetate and an increase in acetoin production coincided with increased mannitol production.
The combined overproduction of M1PDH and M1Pase has proven to be a successful strategy for obtaining a mannitol-producing L. lactis. To the best of our knowledge, this work presents the first example of high and stable mannitol production in growing L. lactis cells, in contrast to the mannitol production observed for resting L. lactis cells (12, 22). The results shown here emphasize the importance of M1Pase activity for mannitol production by L. lactis and indicate that a L. lactis strain deficient in LDH activity and with high M1PDH and M1Pase activity would be a good candidate for in situ mannitol production in food products. Regarding the possibility of the use of such a L. lactis in a microbial mannitol production process, an advantage of mannitol production by a L. lactis strain in comparison with heterofermentative LABs such as Leuconostoc mesenteroides (13, 28) might be the capability of L. lactis to use several sugar substrates to synthesize mannitol, whereas mannitol is exclusively formed from fructose by the heterofermentative LABs. Further research on mannitol production by L. lactis could focus on the uptake system of mannitol. Although we have shown that no consumption of mannitol was observed after glucose exhaustion, L. lactis is capable of growing on mannitol (23, 30). Therefore, it is not unlikely that reutilization of mannitol would occur eventually after repeated subculturing, due to induction of the mannitol transport system by mannitol (22, 23). Inactivation of such a mannitol transport system, as recently published (12), could prevent the reutilization of mannitol in strains overproducing the large amounts of mannitol as presented here.
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