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Applied and Environmental Microbiology, April 2005, p. 1977-1986, Vol. 71, No. 4
0099-2240/05/$08.00+0 doi:10.1128/AEM.71.4.1977-1986.2005
Copyright © 2005, American Society for Microbiology. All Rights Reserved.
Dipartimento di Scienze degli Alimenti, Università degli studi di Udine, Udine,1 Dipartimento di Scienze e Tecnologie Veterinarie per la Sicurezza degli Alimenti, Università degli studi di Milano, Milan, Italy2
Received 1 September 2004/ Accepted 15 November 2004
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The microbial flora that are established and that participate in the phenomena of fermentation and ripening of sausages originate from the environment, the equipment, and the raw materials used in the manufacture of the products. It is not an easy task to determine the contribution of the different bacterial groups in the reactions associated with ripening since the microbial flora are diverse and the effects of the different ingredients must be taken into account (18).
The first studies on the ecology of fermented sausages date back to 1970 (28). From then on, several investigations established two groups of microorganisms as being the main organisms responsible for the transformations involved during fermentation and ripening of sausages. Lactic acid bacteria (LAB), in particular Lactobacillus spp., and gram-positive coagulase-negative cocci (CNC), specifically Staphylococcus and Kocuria spp., are considered technologically fundamental.
LAB are responsible for lactic acid production, for the "tangy" flavor of sausages, and for the small amounts of acetic acid, ethanol, acetoin, carbon dioxide, and pyruvic acid that are produced during fermentation, depending on the starter applied, the carbohydrate substrate, and the sources of meat proteins and additives (2). Some LAB strains are also able to produce antimicrobial compounds (bacteriocins), thereby enchancing the safety of fermented sausages (20), a process often termed bioprotection or biopreservation (19, 47).
CNC participate in the development and stability of a desirable red color through nitrate reductase activity that leads to the formation of nitrosomyoglobin. Furthermore, nitrate reduction produces nitrite that can limit lipid oxidation (48). Moreover, various aromatic substances and organic acids are released from their protease and lipase activity (34).
Early in the 1990s, Muyzer et al. developed a culture-independent method that has the potential to study the microbial flora quickly and economically, termed denaturing gradient gel electrophoresis (DGGE) (35). This approach has the advantage of directly profiling microbial populations present in specific ecosystems by separating PCR products that have originated with universal primers, on the basis of the melting domain of the DNA molecules. The trend to move toward methods that avoid the use of selective cultivation and isolation of bacteria from natural samples is justified, considering the biases related to traditional culture-dependent methods. As a matter of fact, different authors described tremendous differences between isolated and naturally occurring species present in various habitats (17, 22, 23, 36).
DGGE has been widely used to study the ecology of fermented foods (3, 5, 6, 8, 30, 32, 39, 49) and to profile pathogens directly in food samples (7), and its use in food microbiology was recently reviewed (14).
In this paper, we describe the application of culture-dependent and -independent methods to study the ecology of fermented sausages produced in three different plants in northeast Italy. Sausages were collected at determined time points and subjected to traditional microbiological analysis. DNA was extracted directly from the samples and amplified by PCR, using universal bacterial and yeast primers. DGGE analysis and sequencing of the resulted bands allowed fingerprinting of the microbial populations present in the three fermentations. Moreover, cluster analysis of the bacterial and yeast DGGE profiles was carried out to determine their similarity.
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pH measurements.
Potentiometric measurements of pH were carried out with a pin electrode of a pH meter (Radiometer Copenhagen pH M82, Cecchinato, Italy) inserted directly into the sample. Three independent measurements were done on each sample. Means and standard deviations were calculated.
Microbiological analysis.
The samples were subjected to a microbiological analysis to monitor the changes in the populations responsible for ripening of fermented sausages, as well as their hygienic quality. Twenty-five grams of each sample was transferred into a sterile stomacher bag, 225 ml of saline-peptone water (8 g of NaCl per liter, 1 g of bacteriological peptone per liter; Oxoid) was added, and the mixture was treated for 1.5 min in a stomacher machine (PBI, Milan, Italy). Further decimal dilutions were made, and the following analyses were carried out on duplicate agar plates: (i) total aerobic mesophilic flora on Gelysate agar (Oxoid) incubated for 48 to 72 h at 30°C, (ii) LAB on MRS agar (Oxoid) incubated with a double layer at 30°C for 48 h, (iii) CNC on mannitol salt agar (Oxoid) incubated at 30°C for 48 h, (iv) total enterobacteria and Escherichia coli on Coli-ID medium (Bio-Merieux, Marcy d'Etoile, France) incubated with a double layer at 37°C for 24 to 48 h, (v) fecal enterococci on kanamycin-esculin agar (Oxoid) incubated at 42°C for 24 h, (vi) Staphylococcus aureus on Baird Parker medium (Oxoid) with added egg yolk tellurite emulsion (Oxoid) incubated at 37°C for 24 to 48 h, and (vii) yeasts and molds on malt extract agar (Oxoid) supplemented with tetracycline (1 mg/ml; Sigma, Milan, Italy) incubated at 25°C for 48 to 72 h. For Listeria monocytogenes (24) and Salmonella spp. (25), the International Organization for Standardization ISO/DIS methods were performed. After counting, means and standard deviations were calculated.
Direct extraction of DNA from sausages.
At each sampling point, 10-g samples, in triplicates, were homogenized in a stomacher bag with 20 ml of saline-peptone water for 1 min. After each preparation had settled for 1 min, 1 ml of supernatant was transferred into a screw-cap tube containing 0.3 g of glass beads with a diameter of 0.5 mm and centrifuged at 4°C for 10 min at 14,000 x g. The resulting pellet was treated with 1 ml of petrol ether-hexane (1:1; Sigma) for 10 min at room temperature to extract lipids. A second centrifugation was performed, as described above, and the pellet was resuspended in 150 µl of proteinase K buffer (50 mM Tris-HCl, 10 mM EDTA, pH 7.5, 0.5% [wt/vol] sodium dodecyl sulfate [SDS]). Twenty-five microliters of proteinase K (25 mg/ml; Sigma) was added, and treatment at 65°C for 1 h was performed. After this step, 150 µl of 2x breaking buffer (4% Triton X-100 [vol/vol], 2% [wt/vol] SDS, 200 mM NaCl, 20 mM Tris, pH 8, 2 mM EDTA, pH 8) was mixed in the tubes, and 300 µl of phenol-chloroform-isoamyl alcohol (25:24:1, pH 6.7) (Sigma) was added. Then, three 30-s treatments at the maximum speed, with an interval of 10 s, were performed in a bead beader (Fast Prep; Bio 101, Vista, Calif.). The tubes were centrifuged at 12,000 x g at 4°C for 10 min, and the aqueous phase was collected and mixed with 1 ml of ice-cold absolute ethanol. The DNA was precipitated at 14,000 x g at 4°C for 10 min, and the pellets were dried under vacuum at room temperature. Fifty microliters of sterile water was added, and a 30-min incubation at 45°C facilitated the nucleic acid solubilization. One microliter of DNase-free RNase (Roche Diagnostics, Milan, Italy) was added to digest the RNA by incubation at 37°C for 1 h.
PCR.
The primers used in this study are described in Table 1. Amplifications were carried out in a final volume of 25 µl, containing 2 µl (50 ng total) of template DNA, 10 mM Tris HCl, pH 8.3, 50 mM KCl, 0.2 mM deoxynucleoside triphosphates (dNTPs), 1.25 U of Taq polymerase (Applied Biosystem, Milan, Italy), and 0.2 µM each primer. For primers P1 and P2, 1.5 mM MgCl2 was employed, whereas for primers NL1 and LS2, a concentration of 2 mM was used. Amplifications were carried out in a PTC-220 DNA Engine Dyad MJ Research thermalcycler (Celbio, Milan, Italy). The amplification cycle for primers P1 and P2 was characterized by an initial touchdown step in which the annealing temperature was lowered from 60 to 52°C in intervals of 2°C every 2 cycles, and 20 additional cycles were done with annealing at 50°C. Denaturation was performed at 95°C for 1 min, and extension was performed at 72°C for 1 min 30 s. For primers NL1 and LS2, reactions were run for 30 cycles of denaturation at 95°C for 60 s, annealing at 52°C for 45 s, and extension at 72°C for 60 s. For both amplification cycles, an initial denaturation at 95°C for 5 min and a final extension at 72°C for 7 min were carried out as well. Five microliters of each PCR mixture was analyzed by electrophoresis in a 0.5x Tris-borate-EDTA (TBE) agarose gel.
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TABLE 1. PCR primers used in this study
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Sequencing of DGGE bands and sequence analysis.
Blocks of polyacrylamide gels containing selected DGGE bands were punched with sterile pipette tips. The blocks were then transferred in 50 µl of sterile water, and the DNA of the bands was allowed to diffuse overnight at 4°C. Two microliters of water, containing the eluted DNA, was used for the reamplification, and the PCR products, generated with the GC-clamped primer, were checked by DGGE with sausage amplified DNA as a control. Only products migrating as a single band and at the same position with respect to the control were amplified with the primer without the GC clamp, cloned in pGEM-T Easy vector (Promega, Milan, Italy), and sequenced by a commercial facility (MWG Biotech, Ebersberg, Germany). Searches in the GenBank database were performed with the BLAST program (1) to determine the closest known relatives of the partial 16S rRNA sequence obtained.
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TABLE 2. Microbial dynamics, as determined by plating, of the fermentations monitored in this study
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Fermentation U was characterized by very fast growth of LAB populations: in fact, from the initial count of 104 CFU/g, they increased to 108 to 109 CFU/g already at 3 days. These counts were stable until the 28th day of fermentation. The total aerobic count was determined to be 105 CFU/g at day zero, which did not change significantly until the last day of sampling. As a matter of fact, at 28 days, it reached 109 CFU/g, which represented the highest count between the three fermentations monitored. CNC increased significantly between the 3rd and 5th days of transformation and remained stable after that point. As described for LAB, fecal enterococci showed a fast increase from zero to 3 days. They reached counts of 105 to 106 CFU/g at that moment, and from then on, a slight increase until the end of the fermentation was observed. The counts for yeasts were 103 to 104 CFU/g at day zero, and after a 2-week period, in which they were not detected, at 14 days, the yeast count was determined to be 103 to 104 CFU/g, decreasing to 102 to 103 CFU/g at the last day of sampling. Molds were only detected at day zero. Total enterobacteria grew appreciably between zero and 3 days of fermentation. The value of 104 to 105 CFU/g remained stable, with the exception of day 7, when the enterobacteria decreased to 102 to 103 CFU/g. E. coli, S. aureus, L. monocytogenes, and Salmonella were not detected.
pH measurements.
The results of the pH measurements are shown in Fig. 1. Fermentation C was characterized by an initial pH of 5.52 that decreased during the first 20 days of fermentation. From day 30, it started to increase, reaching a final value of about 5.65. For fermentation L, no significant decrease was observed at the beginning of the fermentation: from 5.62, pH decreased to 5.60 during the first 20 days. Only at the end of the transformation did it increase, reaching values of about 5.70. A different picture was obtained from fermentation U, in which a steep drop in the pH values was registered from day zero to day 14. From an initial pH of 5.75, it reached 5.32, which increased to 5.62, the final pH value of the sausages produced in plant U.
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FIG. 1. pH trends of the fermentations monitored in this study. Letters (C, L, and U) on the plots indicate the fermentation code.
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FIG. 2. Bacterial DGGE profiles. Lane designations indicate the fermentation and the day of sampling. The gels shown are not normalized. Bands indicated by numbers were excised and after reamplification subjected to sequencing. H, heteroduplex bands.
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FIG. 3. Yeast DGGE profiles. Lane designations indicate the fermentation and the time of sampling. The gels shown are not normalized. Bands indicated by numbers were excised and after reamplification subjected to sequencing.
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TABLE 3. Sequencing results from the bands cut from the bacterial DGGE gels
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TABLE 4. Sequencing results of the bands cut from the yeast-DGGE gels
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Cluster analysis of the DGGE profiles.
The results of the cluster analysis of the bacterial and yeast DGGE profiles of the three fermentations are reported in Fig. 4A and B, respectively. As shown, the bacterial ecology was determined to be fermentation specific, since samples coming from the same fermentation, collected at different time points, were almost always grouped in the same cluster. Fermentations L and C were more similar to each other than to fermentation U. As a matter of fact, two clusters grouping at four time points of fermentation L and five time points of fermentation C had a similarity of about 80% (Fig. 4A, clusters 1 and 2). The samples from fermentation U were more diverse than those from fermentations C and L, showing a similarity of about 60% (Fig. 4A, cluster 3). Samples taken from the first days of fermentation (days zero and 3 and in fermentation C also at day 10) formed single clusters, apart from samples taken at days zero and 3 during fermentation C, which were grouped in one cluster with a similarity of 60%. In Fig. 4B, the cluster analysis of the yeast DGGE is presented. In this case, a fermentation-specific distribution of the samples was obtained, creating clusters containing only samples from the same fermentation (Fig. 4B, clusters 1, 2, and 3). Already with a coefficient of discrimination of about 50%, the three fermentations could be separated, while only a sample analyzed at day 10 from fermentation L and a sample analyzed at day 5 from fermentation U were found to be highly diverse from the rest and did not belong to any cluster.
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FIG. 4. Cluster analysis of the profiles obtained by bacterial (A) and yeast (B) DGGE analysis. Dendrograms were obtained with the UPGMA clustering algorithm. Samples are indicated by the fermentation letter and the day of analysis. Identified clusters are indicated by numerals to the right of each panel.
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The study of the ecology of the naturally fermented sausages has been carried out so far by traditional microbiological methods, based on plate counts, isolation, and biochemical identification. This approach has been repeatedly criticized because only easily culturable microorganisms can be detected, while members that need elective enrichments or that are in a particular physiological condition (in a sublethal or injured state) are lost. Only in a few cases and in the last 5 years has the development of molecular techniques been taken into account and exploited to study the microbial compositions of fermented sausages. Of particular interest are the direct culture-independent methods that are able to profile microbial populations avoiding the biases described above. In 2001, we published a paper on the development of a direct PCR-DGGE analysis to profile bacterial populations in Italian fermented sausages (6). The main evidence found was the great impact of LAB populations, which were stably present at both the DNA and RNA levels throughout the fermentation, possibly accounting for important transformations and determination of the organoleptic profile of these products. Concerning the CNC, after the first days of fermentation, only S. xylosus was detected.
In this paper, we wanted to compare the ecologies of three traditional fermented sausages produced in three plants of the northeastern part of Italy, as determined by traditional and molecular methods. The plants were placed in different locations of the Friuli-Venezia-Giulia region, and they were selected based on the different technologies used for the production and considering the fact that no use of starter cultures takes place. Plant C produces sausages with long maturation times (120 days), and fermentation is performed at low temperatures. In plant L, the sausages are sold after 45 days, while in plant U, fermentations end just after 28 days. The final products of the three plants have different organoleptic profiles. While sausages from plant U are characterized by an acid taste, the ones obtained from plant C are more aromatic. The products from plant L are slightly acid, with an appreciable aroma. To study the ecology of the naturally fermented sausages considered, a multiphasic approach was used, characterized by a simultaneous use of culture-dependent and -independent methods. Samples were analyzed on agar plates, and counts were determined after incubation. DNA was directly extracted from the sausages, amplified with universal bacterial and yeast primers, and after DGGE analysis of the amplicons obtained as well as sequencing of the bands present in the gels, the profiling of the ecology was revealed. Moreover, the fingerprints obtained by DGGE were subjected to cluster analysis to understand how different the three fermentations were.
The only significant difference in the microbial dynamics as determined by plating analysis was the diverse growth of the LAB in three sausages studied. These differences in the LAB trend become clear if the recipes used for the production and the fermentation conditions are taken into account. Fermentation U was characterized by the highest addition of fermentable sugars (about 2.5%) and a temperature of fermentation of 22°C, thereby allowing fast growth of the LAB populations right from the beginning. In fermentation L, the same temperature conditions were used, but most probably the sugar content (1.5%) did not support fast growth as described for fermentation U. In contrast, the slow growth of LAB in fermentation C must be the result of the low temperatures used in the fermentation process and the absence of added sugars. Nevertheless, for all of the fermentations, LAB reached about the same final number at the last sampling point (108 to 109 CFU/g). The LAB dynamics directly determined the pH values of the sausages studied. In fact, fermentation U was characterized by the highest jump in pH values at the onset of the fermentation (Fig. 1), while the pH drop for fermentations C and L was smoother and followed the increase in the LAB counts. It is interesting that in all of the fermentations considered in the study, the fecal enterococci reached a value of at least 106 CFU/g during fermentation, becoming an important population that possibly influences the final organoleptic characteristics of the product. Regarding yeasts, only for fermentation C was a significant increase observed. Concerning the safety aspect of the sausages studied, S. aureus, L. monocytogenes, and Salmonella spp. were never detected. Moreover, E. coli was only counted in the very first days of fermentations C and L. This information points out that good manufacturing practices are implemented and followed in the three plants considered in this research.
It is widely recognized that the main sources of microorganisms in a food fermentation, if starters are not employed, are the ingredients used (in the case of sausage fermentation, meat, salt, and spices) and the production environment. Thus, we can conclude that differences in the microbial species isolated in the three fermentations are due to the diverse distributions of these microbial species in the ingredients and the production environments of the three plants. The species naturally present are subject to a selection process that takes place during fermentation and are eventually defining the dynamics of the fermentations and the final characteristics of the products. In this study, only species able to grow at relatively low temperatures (22 to 12°C for fermentations L and U and 14 to 10°C for fermentation C) and salt resistant were able to colonize the product. Mainly LAB and CNC were responsible for the transformations, but contributions from yeasts and enterococci should be considered as well. The microbial ecologies described in this study are in agreement with the results previously described by other authors. LAB are mainly responsible for the acidification that occurs during the first days of fermentation, while CNC and yeasts participate in the proteolysis and lipolysis processes that correlate with the final characteristics of the product.
When the sausages were subjected to direct analysis by PCR-DGGE, important information became available. A general consideration is that the main differences detected in the ecology were not represented by the species of microorganisms identified by band sequencing but by their relative distribution between the fermentations. Considering the dynamic changes highlighted by the DGGE profiles, fermentation C presented wider biodiversity than fermentations L and U. In these two cases, already at day 3, intense bands were visible, underlining the predominance of specific microbial populations represented by L. sakei, L. curvatus, Lactococcus garvieae, and S. equorum or S. succinus. In fermentation C, complex DGGE profiles were observed until day 20, when species of LAB took over the fermentation. As reported in Tables 2 and 3, several DGGE bands belonged to the same bacterial or yeast species, confirming the presence of multiple copies of the rRNA genes, as previously described also by other authors (6, 30, 39). The bacterial ecology (Fig. 2 and Table 3) was mainly characterized by the strong presence of LAB populations. In all three fermentations, a stable signal from the beginning of the period studied was visible for L. curvatus and L. sakei, which remained constant throughout the transformation. Fermentation C was characterized by strong signal only after day 10, while for fermentations L and U, the signal was already appreciable after 3 days. This fact can be explained by considering once more the technological parameters used. In fact, in fermentation C, no sugars were added and low temperatures (<10°C) were used in the first part of the fermentation. Contribution by L. paracasei was found in fermentation C, where its specific band was visible from day 20 to day 60. Another LAB representative, Lactococcus garvieae, was determined to have an important impact on fermentations L and U. Lactococcus garvieae has been described as a common fish pathogen (40), but it is also frequently isolated from dairy products. Strains of this species are able to produce antimicrobial substances (51). Another important contribution to bacterial ecology was given by Staphylococcus species. S. equorum or S. succinus was present in all of the transformations considered. S. xylosus was mainly found in fermentation U; its specific band was present from day 5. It was not revealed in fermentation L, while in fermentation C, multiple bands belonging to S. xylosus were recognized only at day 10. As previously described (6), the main biodiversity is found at the beginning of the fermentation. As the ripening proceeds, the better adapted populations (LAB and CNC) outnumber the rest of the microflora. This dominance explains the less complex DGGE profile at the end of the fermentation. Bacillus spp., Ruminococcus sp., S. intermedius, and M. caseolyticus were detected at day zero. However, a band belonging to M. caseolyticus was present at the end of fermentation too for plant U. No L. plantarum, an LAB commonly associated with fermented meat products, was detected in the fermentations considered in the study, thereby confirming the results already reported in a previous study (6), in which dead L. plantarum cells were detected only at day zero.
The yeast ecology results are characterized by members of the genera Candida, Debaryomyces, and Willopsis. Fermentation C was the only one that showed a specific band for D. hansenii, described as proteolytic yeast during fermented sausage production (45), right from the beginning of the fermentation, and it was not detected in fermentations L and U. C. krisii and W. saturnus for fermentation L and C. sake or C. austromarina for fermentation U were the main species detected. It should be pointed out that a common band was detected in all of the fermentations monitored. After sequencing, the band was identified as M. fluviatilis, but the low identity retrieved (86.5%) suggests that the band cut from the gel belongs to a yeast species not yet identified or to a yeast member for which the 26S rRNA gene (D1-D2 loop) has not been deposited yet in GenBank. It should be underlined that growth of yeasts was observed only in fermentation C, where a species highly adapted to fermented sausages was identified. For fermentations L and U, no significant increase was detected. The species found in these two cases were present in the ingredients used for production, but they did not contribute to the fermentation.
Cluster analysis of the DGGE profiles highlighted how the three fermentations shared different level of similarities, when bacterial and yeast ecologies were considered. From the point of view of bacterial profiles, the results for fermentations L and C were very similar (>80%), while fermentation U was more distinct. Samples analyzed in the early stages of fermentations were more diverse, and they formed single clusters. Concerning the yeast ecology, the fermentations considered here showed a specific yeast pattern. On the basis of these results, the finding can be sustained that both bacterial and yeast ecologies were characteristic of each fermentation, thereby allowing their differentiation.
The application of culture-dependent and -independent methods highlighted the stable presence of the LAB members and the contribution to the bacterial ecology of Staphylococcus species. It was also observed that LAB DGGE band intensities did not correlate with LAB concentrations obtained by plating on MRS agar. Surprisingly, no bands belonging to fecal enterococci were detected in the DGGE gels, although their counts were above the detection limit of the method, determined to be 103 to 104 CFU/g when the predominant populations are above 108 CFU/g (6), in all of the fermentations studied. This evidence can be explained by considering masking effects by DNA belonging to the major populations present, but most probably is the result of poor amplification of Enterococcus spp. obtained by the protocol applied. Efforts to increase the intensity of the PCR amplicons produced from enterococcal DNA were carried out. Different primers, MgCl2 concentrations, and annealing temperatures were tested without success (data not shown). We admit that the use of V1 region does not allow the study of enterococci by the DGGE analysis protocol described here. A possible solution to the problem could be the use of different primers targeting other regions of the 16S rRNA gene. However, a previous study described that only the V1 region allows DGGE differentiation between LAB and CNC, without band comigration (6). In the case of yeast ecology, also when plate counts were below the detection limit, yeasts species were detected by DGGE.
The application of molecular methods allowed identification of strains belonging to Lactococcus garvieae and M. caseolyticus that are commonly isolated from dairy products. This is particularly important in the case of Lactococcus garvieae, since it was isolated in all three fermentations and was stably present throughout fermentation L, thereby deserving consideration from the point of view of its contribution to the final product. Finally, the possibility of applying cluster analysis to the DGGE profiles underlined how the three fermentations could be considered different processes from the point of view of the microbial ecology. Distinct clusters, containing samples from one specific fermentation only, were identified for both bacterial and yeast DGGE gels. In this study, the diverse technological procedures and ingredients used for the production resulted in distinct microbial ecologies that were mainly characterized by a different relative distribution of the same species within each fermentation, rather than the presence of different microorganisms. In our opinion, it is essential to underline, once more, how the use of multiphasic approaches to study food fermentations improves our understanding of these processes. Plating and DGGE analysis should not be considered separately; in fact, the combination of the results obtained allows us to carefully profile microbial dynamics. The methods described here allow a detailed depiction of the fermentation process, representing important tools to use to study the microbial ecology of sausages during transformation. They permit the identification of specific populations which can be selected for their particular characteristics and subsequently be used as starter cultures to improve the sensory profile and sanitary quality.
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