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Applied and Environmental Microbiology, January 2006, p. 124-134, Vol. 72, No. 1
0099-2240/06/$08.00+0 doi:10.1128/AEM.72.1.124-134.2006
Copyright © 2006, American Society for Microbiology. All Rights Reserved.
Aristotle University of Thessaloniki, Faculty of Agriculture, Department of Food Science and Technology, Laboratory of Food Hygiene and Microbiology, 54124 Thessaloniki, Greece,1 Agricultural University of Athens, Department of Food Science and Technology, Laboratory of Microbiology and Biotechnology of Foods, Iera Odos 75, 11855 Athens, Greece2
Received 2 May 2005/ Accepted 26 September 2005
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]) of the spoilage bacteria were modeled by using a modified Arrhenius equation for the combined effect of temperature and pH. Meat pH affected growth of all spoilage bacteria except that of lactic acid bacteria. The "adaptation work," characterized by the product of µmax and
(µmax x
) was found to be unaffected by temperature for all tested bacteria but was affected by pH for pseudomonads and B. thermosphacta. For the latter bacteria, a negative linear correlation between ln(µmax x
) and meat pH was observed. The developed models were further validated under dynamic temperature conditions using different fluctuating temperatures. Graphical comparison between predicted and observed growth and the examination of the relative errors of predictions showed that the model predicted satisfactorily growth under dynamic conditions. Predicted shelf life based on pseudomonads growth was slightly shorter than shelf life observed by sensory analysis with a mean difference of 13.1%. The present study provides a "ready-to-use," well-validated model for predicting spoilage of aerobically stored ground meat. The use of the model by the meat industry can lead to effective management systems for the optimization of meat quality. |
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Challenge tests are the main current method used by the meat industry and academia to evaluate product's shelf life. The disadvantages of this approach are well known (30). Estimation of shelf life based on this method is valid only for the conditions tested, while any changes to these conditions require repetition of the test. Furthermore, no information is provided on the magnitude of influence of the controlling factors on microbial growth and product shelf life.
An alternative to traditional methods in estimating shelf life of foods is to use the concept of predictive microbiology. Predictive or quantitative microbiology (31) involves knowledge of microbial growth responses to environmental factors expressed in quantitative terms by mathematical equations (models). The data and models can be stored in databases and used to interpret the effect of processing, distribution, and storage conditions on microbial growth (31). This approach provides precision in estimating the shelf life of foods. In addition, the combination of data on the temperature history of the product and mathematical models may lead to "intelligent" product management systems for the optimization of food quality and safety at the time of consumption (13, 21, 22).
During the last decade a significant number of mathematical models for the growth of various spoilage bacteria, such as Photobacterium phosphoreum, pseudomonads, Shewanella putrefaciens, and Brochothrix thermosphacta, have been published (6, 27). Despite this progress, however, spoilage models remain a research tool rather than an effective industrial application (28). There are a number of reasons for this.
(i) The developed models were based on observations in a well-controlled laboratory environment with microbiological media. Predictions based on such models are not necessarily valid in complex food environments such as meat since significant factors for microbial growth such as structure of food (37, 40, 47) and interaction between microorganisms (16, 36) are not taken into account. As a result, application of the models to food products often shows low accuracy, which limit industry confidence.
(ii) The development of the majority of models has been focused on the effect of the environmental factors on the maximum specific growth rate without taking into account the lag phase. It has been shown however, that the lag phase duration of the "specific specific organisms" (SSO; the fraction of the total microflora which is considered responsible for spoilage) can be a significant part of the total shelf life of foods (19, 20). Ignoring lag phase may lead to underestimated shelf life predictions, with significant economic losses for the food industry.
(iii) Most models are developed and validated under static temperature conditions. In practice, however, temperature fluctuations occur often, especially during storage and distribution of foods. Thus, validation at changing (dynamic) temperatures is of great importance for evaluating the performance of the model in predicting shelf life under real chill chain conditions.
(iv) Finally, but not least important, is the lack of information required for the application of models for predicting the shelf life of specific food products (e.g., the identification of SSO, their spoilage domain, and the spoilage level) (6, 18).
The objective of the present study was to develop an accurate, "ready-to-use" microbial spoilage model targeted to ground meat. The model was developed by using data from commercially available products in order to take into account the effects of structure (47) and microbial interactions. Shelf life predictions were based on mathematical models for the kinetic response of pseudomonads, which were found to be a good spoilage index for aerobically stored ground meat. The model was further validated at dynamic temperature conditions using four different changing temperature profiles. The results showed that the developed model could satisfactorily predict microbial growth and shelf life of ground meat at conditions simulating meat chill chain.
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FIG. 3. Experimental conditions tested to generate the models. Area enclosed by the ground of ABCDEF illustrates the interpolation region of the model.
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All plates were examined visually for typical colony types and morphological characteristics that were associated with each growth medium. In addition, the selectivity of each medium was checked routinely by Gram staining and microscopic examination of smears prepared from randomly selected colonies obtained from all media.
Sensory analysis.
A trained sensory panel of six persons, who evaluated the color and odor of raw, and the taste and odor of cooked meat was used. Ground meat samples (100 g) were cooked, individually wrapped stem tightly in aluminum foil, at 180°C for 20 min. An adaptation of a simple three-point scoring system (18, 44) was used. Taste, color, and odor was judged and recorded in appropriate forms with descriptive terms reflecting the organoleptic evolution of quality deterioration. Rating was assigned on a continuous 0-to-3 hedonic scale (with 0 being the highest quality score and 2 being the limit of acceptance).
Data analysis.
The growth data (log10 CFU g1) of the different spoilage bacteria of ground meat were modeled as a function of time using the model of Baranyi and Roberts (2), and the kinetic parameters (µmax and
) were estimated. For curve fitting the in-house Institute of Food Research program DMFit, kindly provided by J. Baranyi (Institute of Food Research, Norwich, United Kingdom), was used. A combined Arrhenius equation (described in detail in Results and Discussion) was used to model the effect of pH and storage temperature on the kinetic parameters using the Microsoft Excel program.
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FIG. 1. Representative growth curves of the spoilage microflora on ground meat: ground beef with pH 5.34 (a and b) and ground pork with pH 6.13) (c and d) stored aerobically at 0°C (a and c) or 10°C (b and d). Media: PCA, plate count agar (total aerobic populations); CFC, cetrimide fusidin cephaloridine (pseudomonads); STAA, streptomycin-thallous acetate-actidione agar (Brochothrix thermosphacta); MRS, Man Rogosa Sharp (lactic acid bacteria); VRBG, violet red bile glucose agar (Enterobacteriaceae).
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FIG. 2. Square root of sensory score values of ground pork with pH 6.13 during aerobic storage at 0, 5, 10, and 15°C.
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TABLE 1. Representative values for the shelf life of ground pork (pH 6.02 to 6.13) stored at different storage temperatures and levels of the different spoilage bacteria at the time of organoleptic rejectiona
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) of the different spoilage bacteria were modeled as a function of meat pH and storage temperature. In general, initial pH of meat can vary significantly depending on animal feeding and handling or on other factors affecting rigor mortis (11, 26). The pH data of the tested meat samples in combination with information on temperature conditions during meat storage and transportation (13, 15) were used to develop the experimental design. (Fig. 3). By analogy to the minimum convex polyhedron (4), the polygon shown in Fig. 3 encloses the interpolation region of the model.
A modified Arrhenius equation was used to model the combined effect of meat pH and storage temperature on microbial growth as follows:
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ref are the maximum specific growth rate and lag phase at reference storage conditions (Tref, pHref), respectively, and dµ and d
are parameters expressing the effect of pH on the maximum specific growth rate and lag phase, respectively.
The modification of the Arrhenius model was based on the observation that pH did not affect the temperature dependence (EA) of the kinetic parameters. Similar results have been reported for the effect of temperature and CO2 on growth of spoilage bacteria on fresh fish (19), where the authors used a similar modification of the Arrhenius model to describe the combined effect of these environmental factors. The parameters and statistics of equations 1 and 2 for the tested spoilage bacteria are shown in Tables 2 and 3. In Fig. 4, the predictions of equation 1 are compared to the observed maximum specific growth rates. Activation energies for µmax of pseudomonads and B. thermosphacta were 69.3 and 69.5 kJ/mol, respectively. These values are in agreement with the results of other studies on the effect of temperature on the growth of these bacteria on other foods or laboratory media (18, 19, 46). For Enterobacteriaceae and lactic acid bacteria, µmax showed much higher temperature dependence, with EA values of 95.8 and 99.6, respectively. As has been reported previously (18, 19), EA values for
were very close to those for µmax for all tested bacteria.
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TABLE 2. Parameters and statistics of the Arrhenius model (equation 1) for the combined effect of temperature and pH on the maximum specific growth rate (µmax) of the different spoilage bacteria grown in ground meat
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TABLE 3. Parameters and statistics of the Arrhenius model (equation 2) for the combined effect of temperature and pH on the lag phase of the different spoilage bacteria grown in ground meat
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FIG. 4. Predictions of the modified Arrhenius model (equation 1) for the effect of temperature and pH on the maximum specific growth rate (µmax) of the different spoilage bacteria (a, pseudomonads; b, Brochothrix thermosphacta; c, lactic acid bacteria; d, Enterobacteriaceae) on ground meat. Lines represent predictions of equation 1 at three different initial pH values of meat. Points represent observed values of µmax.
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The majority of mathematical models for spoilage microorganisms have been focused on the effect of the environmental factors on maximum specific growth rate without taking into account the lag phase. It has been shown, however, that the lag-phase duration of the SSO can be a significant part of the total shelf life of foods (18, 23); thus, ignoring lag phase may lead to underestimated shelf life predictions with significant economic losses for the food industry.
In biological terms, lag can be determined as the ratio between the amount of "work" that a cell has to perform in order to adapt to its new environment and the rate at which it is able to perform that work which may be identified with µmax (7, 8, 39, 41). In that case the "adaptation work" is given by the product of µmax and
(µmax x
). The study of this product can be more useful than the study of
, which can be considered as the consequence of the "adaptation work" and µmax. The product of µmax and
has been integrated into primary growth models as a parameter related to the physiological state of the cells (h0 and p0 parameters in the models of Baranyi and Roberts, [2] and McKellar et al. [29], respectively). Several studies have shown that the physiological state of microbial populations depends on both preincubation and growth conditions (1, 7, 8, 10, 38, 41), while in some of them these effects were described quantitatively (1, 38). All of the studies described above were performed in laboratory media with defined and well-controlled preincubation conditions. In practice, however, the history of microbial cells in foods is unknown. Thus, the study of physiological state of naturally contaminated bacteria in food products would provide useful information.
The product µmax x
for the tested spoilage bacteria in ground meat is shown in Fig. 5. The results showed that the "adaptation work" was not affected by storage temperature. This can also be derived from the estimated values of EA for µmax and
which were found to be very close (see Tables 2 and 3). Indeed, by adding equations 1 and 2 and assuming the same EA for µmax and
, we have:
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remains constant under different storage temperature conditions (20, 38, 41). In contrast to storage temperature, a negative linear correlation between meat pH and ln(µmax x
) for pseudomonads (r2 = 54%) and B. thermosphacta (r2 = 67%) was observed (Fig. 5). As shown in Fig. 5a and b, the above regression lines were almost identical with the predictions of equation 3. A similar correlation has been also reported by Delignette-Muller (7) for other spoilage and pathogenic bacteria. The relation between the physiological state and meat pH could be attributed to the physiological stress of the cells induced by their introduction to a more acidic environment. Indeed, the increased lactic acid concentration in meat with low pH may contribute to an additional "adaptation work" (i.e., proton pumping by membrane-bound H+-ATPase) (25) needed by the cells in order to raise the internal pH above a threshold value required to enter the exponential phase (17). The dependence of physiological state on environmental factors other than temperature has been reported by Pin et al. (38), who also found an exponential correlation between the "adaptation work" of Yersinia enterocolitica and CO2 concentration in packaging atmosphere.
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FIG. 5. Effect of initial pH of meat on the natural logarithm of the µmax x product of the different spoilage bacteria (a, pseudomonads; b, Brochothrix thermosphacta; c, lactic acid bacteria; d, Enterobacteriaceae). Points represent observed values. Solid lines show the linear regression line. In panels a and b, dotted lines show the prediction of equation 3.
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, this could be attributed to their higher acid tolerance compared to the rest of the bacterial groups. Similar results have been observed for Listeria monocytogenes by McKellar et al. (29), who reported that growth pH does not affect the physiological state of the pathogen. These findings indicate that the effect of the environmental factors on microbial physiological state depends not only on the nature of the factor but also on the type of the microorganism and its physiology.
The developed models were further validated under dynamic temperature conditions. Ground meat was stored under four different fluctuating temperature scenarios with temperature shifts from 0 to 20°C. For growth predictions the numerical solution of the model of Baranyi and Roberts (2) was used based on the procedure used by Baranyi et al. (3). As in the case of the latter study, it was assumed that during exponential growth in a dynamic temperature environment, the specific growth rate defined by temperature is adopted instantaneously. In addition, it was assumed (based on the results of the present study) that the parameter h0 (= µmax x
) is temperature independent. The maximum population density (ymax) was assumed to be constant, therefore being taken as the average of the values estimated for each bacterial group from primary fitting at isothermal conditions. For the initial population parameter (y0) the initial bacteria level of meat estimated with plate count was used. The parameter µmax was taken from the developed secondary model (equation 1) based on the initial pH of the meat and the "momentary" temperature conditions (temperature within a very short time interval "dt" was assumed to be constant). For pseudomonads and B. thermosphacta the parameter h0 was calculated from the relation between meat pH and ln(µmax x
) shown in Fig. 5a and b, based on the initial value of meat pH. In the cases of lactic acid bacteria and Enterobacteriaceae where the initial pH of meat did not affect the parameter h0, the latter was set equal to the average value of the product µmax x
estimated from the tested meat samples.
The results from the comparison between observed and predicted growth at dynamic temperature conditions are shown in Fig. 6 to 9. In general, at all temperature scenarios tested, the model predicted the growth of meat spoilage bacteria well. Better predictions were obtained with milder temperature shifts (Fig. 6 and 7). For temperature shifts from 20 to 2°C (Fig. 8) a slight overprediction of the model was observed especially during the late phase of growth. This overprediction was more pronounced in the case Enterobacteriaceae. Similar results have been reported in other studies on model validation at changing temperatures. Baranyi et al. (3) tested a model for the growth of B. thermosphacta and reported that predictions were good when temperature profile contained step changes from an upper temperature of 17 to 25°C down to 5°C, but with step changes down to 3°C a significant overprediction was observed. These authors attributed this observation to an additional lag phase induced by the sudden cold shock, which altered the physiological state of the organism. It needs to be noted, however, that the extent of overprediction observed in the present study was much lower than in the study of Baranyi et al. (3).
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FIG. 6. Comparison between observed (points) and predicted (lines) growth of spoilage bacteria (a, pseudomonads; b, Brochothrix thermosphacta; c, lactic acid bacteria; d, Enterobacteriaceae) on ground pork (pH 5.65) stored at periodically changing temperature (24 h at 0°C and 24 h at 10°C).
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FIG. 9. Comparison between observed (points) and predicted (lines) growth of spoilage bacteria (a, pseudomonads; b, Brochothrix thermosphacta; c, lactic acid bacteria; d, Enterobacteriaceae) on ground pork (pH 6.10) stored at periodically changing temperature (18 h at 5°C and 6 h at 20°C).
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FIG. 7. Comparison between observed (points) and predicted (lines) growth of spoilage bacteria (a, pseudomonads; b, Brochothrix thermosphacta; c, lactic acid bacteria; d, Enterobacteriaceae) on ground pork (pH 5.95) stored at periodically changing temperature (12 h at 0°C, 6 h at 10°C, and 6 h at 15°C).
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FIG. 8. Comparison between observed (points) and predicted (lines) growth of spoilage bacteria (a, pseudomonads; b, Brochothrix thermosphacta; c, lactic acid bacteria; d, Enterobacteriaceae) on ground pork (pH 6.10) stored at periodically changing temperature (6 h at 2°C, 6 h at 10°C, and 6 h at 20°C).
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FIG. 10. %RE values for the comparison between observed and predicted growth of spoilage bacteria (a, pseudomonads; b, Brochothrix thermosphacta; c, lactic acid bacteria; d, Enterobacteriaceae) on ground pork (pH 6.10) stored at changing temperature.
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TABLE 4. Comparison between predicted and observed shelf life of ground meat stored at dynamic temperature conditions
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In conclusion, the microbial growth models, data, and information presented here provide a "ready-to-use" model for predicting spoilage of aerobic stored ground meat. In addition, the fact that the model is developed based on data from commercially available products in combination with the extensive validation under dynamic temperature conditions increases our confidence in the model's accuracy. The application of this model by the meat industry can lead to effective management systems (13, 21, 23), which will optimize the quality of meat products
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