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Applied and Environmental Microbiology, December 2006, p. 7711-7717, Vol. 72, No. 12
0099-2240/06/$08.00+0 doi:10.1128/AEM.01065-06
Copyright © 2006, American Society for Microbiology. All Rights Reserved.
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USDA Agricultural Research Service,1 North Carolina Agricultural Research Service, Department of Food Science, North Carolina State University, Raleigh, North Carolina 27695-76242
Received 9 May 2006/ Accepted 25 September 2006
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Previous research demonstrated that cell attachment and biofilm formation by L. monocytogenes are influenced by several factors, including characteristics of strains, physical and chemical properties of the substrate for attachment, growth phase of the bacteria, temperature, growth media, and the presence of other microorganisms (1, 5, 7, 13, 17, 21, 22, 30). The properties of L. monocytogenes that make a strain persistent or nonpersistent in a food processing environment are not well understood. It has been suggested that the persistence is related to the ability of strains to form biofilms and survive sanitizing treatments (11). A key difficulty in studying persistent strains is that currently the only criterion for persistence is the repeated isolation of a strain from a food processing plant. Some Listeria strains may be persistent but missed because of the locations surveyed. Alternatively, frequently isolated strains may come from repeated contamination of a food processing plant from an outside source, rather than persistence in the factory. In this study, a simulated food processing (SFP) system was designed to mimic selective pressures influencing survival and persistence of L. monocytogenes in food processing environments. Specifically, the purpose of this study was to examine the resistance of biofilms of L. monocytogenes to sanitizing agents under SFP conditions.
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TABLE 1. Strains of L. monocytogenes used in biofilm analysis under SFP systems
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Cell attachment and biofilm formation.
Both stainless steel coupons and Teflon coupons were positioned in sterile plastic pipette tip plastic boxes (120 mm by 88 mm by 50 mm; Rainin, Woburn, MA) to keep the coupons separated from each other. Stainless steel and Teflon coupons were placed in alternating sequence in boxes. The cell suspensions (ca. 108 CFU/ml) containing the five-strain mixture of L. monocytogenes were added to the boxes until all coupons were completely submerged. After 3 h of incubation at 37°C to allow for cell attachment, cell suspensions were evacuated by aspiration, and the coupons were sequentially washed three times with sterile saline to remove loosely attached cells. The stainless steel and Teflon coupons were then transferred into plastic conical tubes (50 ml; Corning, Corning, NY) containing 30 ml of 10-fold-diluted rich medium (TSB-YE/10), with each tube containing one stainless steel coupon and one Teflon coupon. These tubes were incubated at 22.5°C for 48 h to allow biofilm development.
Sanitizers.
Three types of sanitizers commonly used in the food industry (16, 24), were used in this study: a hydrogen peroxide-based agent (Matrixx; Ecolab, St. Paul, MN), a mixture of quaternary ammonium compounds (QAC) (Multi-Quat; Ecolab, St. Paul, MN), and chlorine (4 to 6% NaOCl; Fisher). The active ingredients of Matrixx were approximately 6.9% hydrogen peroxide, 4.4% peroxyacetic acid, and 3.4% octanoic acid. The active ingredients of Multi-Quat were approximately 3.0% dimethyl benzyl ammonium chloride, 2.3% octyl decyl dimethyl ammonium chloride, 1.1% didecyl dimethyl ammonium chloride, and 1.1% dioctyl dimethyl ammonium chloride. Both Matrixx and Multi-Quat were diluted to the indicated concentrations (see below) with sterile deionized water. The final pH for the Multi-Quat solution was adjusted to 7.0. The active ingredient concentrations (ppm by weight percentage of total active ingredients) of Matrixx and Multi-Quat solutions were measured with the Ecolab total available oxygen test kit and the Ecolab Quat test kit, respectively. Chlorine was diluted with a phosphate buffer solution (20 mM KH2PO4, pH 7.0), and the active chlorine (hypochlorous acid) in the diluted solution was measured by a colorimeter (model 1200; LaMotte, Chestertown, MD).
The SFP regimen and treatment of biofilms.
Following biofilm formation, the coupons were subjected to repeated 24-h cycles (Fig. 1), which were performed for 3 weeks. Each cycle consisted of three sequential steps: (i) sanitation by Matrixx (100 ppm of total product, pH 3.8) for 60 s, followed by neutralization with 0.1% sodium thiosulfate-phosphate solution (20 mM KH2PO4; pH 7.0), and three rinses with saline at room temperature; (ii) storage without liquid medium (starvation) in plastic conical tubes (containing about 0.5 ml of sterile water at the bottom to maintain uniform humidity in all tubes) for 15 h at 22.5°C; and (iii) incubation in TSB-YE/10 for 8 h at 22.5°C, followed by two rinses with sterile purified water. A control group was subjected to the same steps described above, except that saline was applied instead of Matrixx in the first step. Samples were taken at selected intervals (on days 1, 3, 5, 7, 10, 14, and 21) to measure cell survival in the biofilms, resistance to sanitizing agents for both sessile cells in biofilms and detached cells, and observation of biofilms by epifluorescence microscopy.
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FIG. 1. The 24-h cycle of the SFP regimen. The SFP regimen consisted of three sequential steps as indicated in the schematic: (i) sanitation by Matrixx (or saline treatment) for 60 s, followed by neutralization and rinsing; (ii) storage without water or nutrients for 15 h; and (iii) incubation with growth medium (TSB-YE/10) for 8 h, followed by two rinses with sterile water. The arrows indicate the sampling times before and after the sanitation step (step i).
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Measurement of biofilm cell survival and biofilm resistance to different sanitizers.
Bacterial cells were removed from the surface of the coupons using sterile calcium alginate fiber-tipped swabs (no. 14-959-82; Fisher Scientific). Swabs were soaked in a 0.1% peptone solution containing 0.1% Tween 80. A selected area (30 mm by 19 mm) on the surface of each coupon was swabbed three times (using separate swabs) to remove cells from the surface. The swab tips from each sample were combined in a plastic screw-cap tube (50 ml; Corning) containing 20 ml of 1.0% sodium citrate, followed by mixing with a Vortex mixer for 60 s. Live cells from each sample were enumerated by plating on duplicate TSA-YE agar plates using a spiral plater (model 4000; Spiral Biotech, Inc., Norwood, MA). Plates were incubated at 37°C for 48 h and counted with an automated plate reader (QCount; Spiral Biotech). The biofilm resistance to each sanitizer was measured by a decrease in log values [log(No/Ni)], where Ni is the CFU/ml after treatment with each sanitizer and N0 is the initial count of CFU/ml prior to the treatment.
Susceptibility of detached cells to sanitizing agents.
Cell suspensions were prepared from biofilm samples at the start of the SFP regimen and at the end of each week. A total of 25 coupons were sampled from each treatment group at each time point. The coupons were rinsed and swabbed as described above, except that the area on each coupon was as large as possible (50 mm by 19 mm). The detached cells were washed with 1.0% sodium citrate solution twice to remove calcium alginate (from the swabs) and then suspended in sterile saline. The cell suspensions from all coupons of each treatment were combined and concentrated by centrifugation at 5,000 x g for 10 min at 10°C. The cell pellet was then resuspended in 1 ml saline (107 to 108 CFU/ml). A 24-h, fresh, five-strain culture mixture of L. monocytogenes was used as a control. Cell suspensions (0.1 ml) were inoculated into 9.9 ml of a Matrixx solution (50 ppm of total product, pH 4.2), or 9.9 ml of a chlorine solution (0.2 ppm of FAC, pH 7.0) at room temperature (22.5 ± 1.5°C), and incubated for 60 s. Sanitizer concentrations were chosen to allow measurable changes in cell numbers (Y. Pan and F. Breidt, unpublished). One milliliter of each sanitizer-cell mixture was then immediately transferred into 9.0 ml of the corresponding neutralizer as described above and vortexed for 10 s. For control samples, phosphate-buffered saline (50 mM phosphate buffer, pH 7.0, 0.85% NaCl) was used instead of the sanitizers. Viable cells in each neutralizer solution were enumerated as described above.
Microscopic observation of sessile cells and detached cells.
Biofilms on the surfaces of the coupons were examined by using epifluorescence microscopy (Optiphot-2; Nikon, Tokyo, Japan). Samples were stained with 0.01% acridine orange (Aldrich Chemical Co., Milwaukee WI) for 5 min at room temperature. For detached cells, 10 µl of each cell suspension was transferred and spread onto a clean glass slide using a loop. The slides were air dried and stained with 10 µl of 0.01% acridine orange solution. Aluminum foil was used to cover the back side of the glass slide for epifluorescence microscopy. The images of biofilms were taken by a digital (charge-coupled device) camera (Micropublisher 5.0 RTV; Qimaging, Burnaby, British Columbia, Canada) that was installed on the epiflurorescence microscope. The images were then processed by the image analysis software Image-Pro Plus (version 4.5; Media Cybernetics, Silver Spring, MD).
Data analysis.
A 2 by 2 by 3 by 7 factorial design was used with five replicate coupons. The primary factors were: (i) two types of substrates for biofilm formation, stainless steel and Teflon; (ii) two different treatments under the SFP environment model system, a control group without sanitation treatment and a group treated with sanitizing agents; (iii) three different sanitizers, Matrixx, Multi-Quat, and chlorine; and (iv) seven different time intervals, 1, 3, 5, 7, 10, 14, and 21 days. Microbial cell count data were transformed to log10 values and were analyzed using the analysis of variance function (PROC ANOVA) with SAS software (SAS Institute, Cary, NC). Significant differences between means of samples with five replicates were determined using the least significant difference test at P = 0.05. Two independent experiments were performed for all tests.
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FIG. 2. Sanitizer treatments of L. monocytogenes biofilms. The viable cell counts from stainless steel (A) and on Teflon (B) coupons during the 3-week SFP system are shown. The dotted lines (open symbols) represent the control samples without sanitizer treatment. The solid lines (filled symbols) represent the Matrixx samples. The error bars indicate the standard deviation.
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FIG. 3. Resistance of L. monocytogenes biofilms to sanitizer treatments. The log reduction for biofilms on stainless steel (A-1, B-1, and C-1) and Teflon (A-2, B-2, and C-2) coupons during the 3-week SFP regimen is shown. Coupons were treated with peroxides (Matrixx) (A), a mixture of quaternary ammonium compounds (Multi-Quats) (B), and chlorine (C). The dotted lines represent data for the control group, and the solid lines represent data for the Matrixx-treated group. The error bars indicate the standard deviation.
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Cell inactivation by sanitizers after being detached from the surfaces.
To investigate resistance of the bacterial cells in the SFP regimen to Matrixx, bacterial cells were removed from the biofilms. The detached cells were then exposed to a dilute Matrixx solution of 50 ppm, pH 4.2, for 60 s. A 1.7- to 2.1-log reduction was observed for cells from all SFP treatments, including control and Matrixx-treated cells from both Teflon and stainless steel coupons, as well as cell suspensions from freshly prepared broth cultures of the five L. monocytogenes strains (Fig. 4). There was no statistically significant difference among the treatments (time intervals, control, peroxide treated, or 24-h fresh culture) or replications of these experiments (P > 0.05). Similar results were found with chlorine treatment (0.2 ppm of FAC, pH 7.0, at room temperature) of the detached cell suspensions. The results showed a 2.1- to 2.9-log reduction in the viable count of the detached cells and no statistically significant difference (P > 0.05) among the treatments or replications (data not shown). These data suggest that resistance to the sanitizing treatments during the SFP regimen was due to attributes of biofilms and was not an intrinsic property of the cells.
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FIG. 4. Inactivation of detached cells by Matrixx. The log reduction of viable cells for the 24-h culture (FP 24 h) and the cells from the Matrixx-treated biofilms on stainless steel (SS) and Teflon (Tef) coupons from the SFP regimen is shown: 1wk-c, control without sanitizer treatment for 1 week; 1wk, treated with Matrixx for 1 week; 2wk-c, control without sanitizer treatment for 2 weeks; 2wk, treated with Matrixx for 2 weeks. Tef 48h represents the initial biofilm from the 48-h incubation prior to the start of the SFP regimen. (Only data for cells from Teflon coupons are shown.)
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FIG. 5. Photomicrographs of L. monocytogenes biofilms. The images shown were from stainless steel coupons only. (A) Control group without peroxide treatment. (B) Peroxide-treated group.
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The combined starvation, washing, and sanitation conditions in this study resulted in a reduction in total cell numbers of L. monocytogenes in biofilms during the first week of the experiment. The cells in the biofilms from both the control (no sanitizer used during the SFP regimen) and the Matrixx treatments subsequently adapted to the SFP conditions and began to increase in number. We found that the cells in the control treatments in the SFP system that had not been repeatedly treated with sanitizer during the SFP cycle had no significant change in resistance to sanitizers (in biofilms) during the course of the experiment, even though significant growth of cells occurred (Fig. 2 and 3). These data are consistent with Ren and Frank's study (23) that starvation has no significant effect on survival and sanitizer susceptibility of L. monocytogenes in biofilms, but contrast with Frank and Koffi's report (10) that the resistance of a L. monocytogenes-based biofilm to chlorine increased as the cell density increased. Interestingly, cells from both control and Matrixx treatments during the SFP regimen were equally sensitive to the sanitizer when they were detached from the coupons. A similar protective role has been observed with the alginate polysaccharide of Pseudomonas biofilms (3, 12), which showed the influence of the biofilm matrix on cell survival.
There may be several explanations for our observation of the difference in resistance to sanitizers between Matrixx-treated and control cells in biofilms. The biofilms were visibly altered following exposure to Matrixx in the SFP system (Fig. 5). Reaction with the peroxides may have directly altered the extracellular matrix, or caused cells embedded in the biofilm to elaborate different extracellular polymers. In addition, it is possible that some of the cells were killed by the sanitation treatment during the SFP regimen, and debris from the dead cells embedded in the biofilm may increase the resistance of the remaining viable cells to additional sanitizer treatments. Further study will be needed to answer these questions.
In this study, the resistance of cells in biofilms to a sanitizer was greater on the Teflon substrate than on the stainless steel substrate. Similar results were observed by Krysinski et al. (15), who found that the resistance of L. monocytogenes biofilms on stainless steel was lower than that on polyester or polyester/polyurethane. Bremer et al. (4) reported that there was a significant difference in the effectiveness of the sanitizers against cells attached to the stainless steel surfaces than to the conveyer belt surfaces (PVC/polyester). Our results support data suggesting that formation of the matrix material and the structure of the biofilms may vary depending on the characteristics of the substratum (4, 15).
Several methods have been reported for the detachment of cells from biofilms, such as sonication (6), vortexing with glass beads (24, 26, 31), and swabbing (20, 28). The first two methods may have the potential to damage the cells during detachment and are hard to validate. The swabbing method was used for this study for biofilm cell detachment. While cell aggregates were observed under an epifluorescence microscope in the samples of detached biofilm solution, there was no obvious correlation between the presence of aggregates and sampling time or treatment conditions (data not shown). To limit variation in the data due to incomplete removal of the cells from the coupons, multiple swabs were used for each sampling area.
Our studies focused on monospecific L. monocytogenes biofilms, whereas there are many different types of organisms in commercial food processing facilities that can form biofilms with L. monocytogenes. Multispecies biofilms can form on a variety of packaging and equipment surfaces in addition to stainless steel and Teflon, including plastic packaging, rubber, glass and other materials (15). The bacteria used in the study were food isolates that were predominantly serotype 4b. Several studies have reported that there is limited correlation between serotype and the ability of L. monocytogenes to form biofilms (2, 8, 13). The SFP system can be adapted to study multiserotype and multispecies biofilms and can be used to investigate the predominance of selected strains or species. Future work will focus on mixed serotype or multispecies biofilms with L. monocytogenes in the SFP regime and on the investigation of changes in the biofilm matrix that may result from exposure to sanitizing agents.
Published ahead of print on 29 September 2006. ![]()
Paper no. FSR06-08 of the Journal Series of the Department of Food Science, North Carolina State University, Raleigh. ![]()
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