Previous Article | Next Article ![]()
Applied and Environmental Microbiology, February 2006, p. 1164-1172, Vol. 72, No. 2
0099-2240/06/$08.00+0 doi:10.1128/AEM.72.2.1164-1172.2006
Copyright © 2006, American Society for Microbiology. All Rights Reserved.
Institute of Molecular Systems Biology, ETH Zürich, CH-8093 Zürich, Switzerland
Received 14 July 2005/ Accepted 16 November 2005
|
|
|---|
|
|
|---|
To ensure highly comparable conditions, continuous cultures are the method of choice because, unlike with batch cultures, a defined steady-state growth rate that equals the externally controlled dilution rate is maintained (17, 31). The labor and cost associated with continuous cultures in controlled bioreactors, however, preclude systematic experiments on any larger scale. For bioprocess development in batch and fed-batch cultures, parallel reactor systems are becoming available (for a recent review, see reference 49), and microtiter plate-based cultivation devices were successfully used for quantitative batch experiments (2, 6, 11, 21, 51). Small-scale continuous-culture devices, in contrast, are used mostly in evolutionary biology with typical working volumes of 30 to 100 ml (7). A notable exception is the recently developed shake flask system for continuous operation on a 30- to 40-ml scale, which can be used for the determination of microbial growth kinetics and product formation (1).
Here, we develop a novel continuous-culture system for the quantitative analysis of microbial growth on 10-ml scale, with a focus on easy and robust handling, parallel operation, and a minimum of specialized technical equipment. This device is then used to elucidate the impact of growth rate on metabolic network operation systematically and quantitatively. The applicability of such mini-scale continuous-culture cultivation is demonstrated by determining intracellular carbon fluxes from 13C-labeling experiments (38) with glucose-limited Escherichia coli over a broad range of dilution rates.
|
|
|---|
![]() View larger version (22K): [in a new window] |
FIG. 1. Schematic drawing of the developed chemostat system.
|
F rph-1; Deutsche Sammlung von Mikroorganismen und Zellkulturen, Germany) was used for all experiments. Frozen glycerol stock cultures were used to inoculate 4-ml M9 precultures containing an additional 5% (vol/vol) Luria-Bertani complex medium. The precultures were grown overnight and used to inoculate (at a 1-to-10 ratio) the main culture in the Hungate tube, which was run 4 to 5 h in batch mode before continuous operation was initiated, for a minimum of seven volume changes. The chemostat feed medium was M9 minimal medium with 1 g per liter glucose as the limiting substrate at a pH of 7.0. Please note that oxygen limitation might occur in this particular setup when glucose concentrations of 3 g liter1 and higher are used at dilution rates of 0.2 h1 and higher. M9 medium contained (per liter of deionized water) 0.8 g NH4Cl, 0.5 g NaCl, 7.5 g Na2HPO4 · 2H2O, and 3.0 g KH2PO4. The following components were sterilized separately and then added (per liter of final volume): 2 ml of 1 M MgSO4, 1 ml of 0.1 M CaCl2, 0.3 ml of 1 mM filter-sterilized thiamine HCl, and 10 ml of a trace element solution containing (per liter) 1 g of FeCl3 · 6H2O, 0.18 g ZnSO4 · 7H2O, 0.12 g CuCl2 · 2H2O, 0.12 g MnSO4 · H2O, and 0.18 g CoCl2 · 6H2O. Sterilized glucose was added to a final concentration of 1 g per liter. For 13C-labeling experiments, glucose was added either as a mixture of 50% (wt/wt) 1-13C-labeled isotope isomer (99%; Cambridge Isotope Laboratories, Andover, MA) and 50% (wt/wt) natural glucose or as a mixture of 20% (wt/wt) [U-13C]glucose (99%; Cambridge Isotope Laboratories, Andover, MA) and 80% (wt/wt) natural glucose, and the labeled medium was used for the whole experiment, including the batch phase.
Analytical procedures and physiological parameters.
Cell growth was monitored by determining optical density at 600 nm (OD600). Glucose and acetate concentrations were determined enzymatically using commercial kits (Beckman-Coulter, Zurich, Switzerland, or Dispolab, Dielsdorf, Switzerland). The presence of other organic acids in the culture broth was determined in selected cases by high-pressure liquid chromatography, and the pH of the effluent medium was routinely monitored with a pH sensor. Dissolved-oxygen concentrations were measured in the steady state in separate experiments using an OM-4 oxygen meter (Microelectrodes, Inc., Bedford, NH). A hole in a Hungate butyl rubber septum was created for the oxygen sensor. To measure dissolved-oxygen concentrations, the whole Hungate screw cap was changed to introduce the oxygen sensor in the culture broth. The needles for substrate supply, air supply, and withdrawal of culture broth and air efflux were placed quickly through the new cap, and the dissolved oxygen concentration was monitored. The oxygen meter was calibrated, prior to measurement, by flushing an empty mini-reactor first with nitrogen and then with air.
All physiological parameters were determined during the steady-state phase after at least five volume changes of continuous operation. A predetermined correlation factor for cellular dry weight and OD600 (0.41 g [dry weight] [gdw]/OD) was used to calculate specific biomass yields, consumption rates, or production rates. Measurement errors for all physiological parameters were considered, and Gaussian error propagation was used when necessary.
Metabolic-flux ratio analysis by GC-MS.
Samples for gas chromatography-mass spectrometry (GC-MS) analysis were prepared as described previously (12). Briefly, the 13C-labeled chemostat cultures were harvested after the OD600 was stable for at least two volume changes (the minimum continuous operation was seven volume changes). Cell pellets were hydrolyzed in 6 M HCl at 105°C for 24 h in sealed microtubes. The hydrolysates were dried under a stream of air at around 60°C and then derivatized at 85°C in 30 µl dimethylformamide (Fluka, Switzerland) and 30 µl N-(tert-butyldimethylsilyl)-N-methyl-trifluoroacetamide with 1% (vol/vol) tert-butyldimethylchlorosilane (Fluka, Switzerland) for 60 min (14). Derivatized amino acids were analyzed on a series 8000 GC combined with an MD 800 mass spectrometer (Fisons Instruments, Beverly, MA). The GC-MS-derived mass isotope distributions of proteinogenic amino acids were then corrected for naturally occurring isotopes (12). The corrected mass distributions were related to the in vivo metabolic activities obtained with previously described algebraic equations and statistical-data treatment of metabolic-flux ratio analysis (12) using the software Fiat Flux (53).
Calculation of the OAA fraction from the PEP ratio when the glyoxylate shunt is active.
The equation to calculate the fraction of oxaloacetate (OAA) originating from phosphoenolpyruvate (PEP), as described previously (12), quantifies the contribution of OAA originating from PEP and CO2 through PEP carboxylase relative to that of the fraction of OAA derived through the tricarboxylic acid (TCA) cycle. Since the fractional labeling of CO2 is unknown and may be lower than the fractional enrichment of the input substrate, it must be considered an additional unknown. Normally, this unknown can be calculated from the available data, but the activity of the glyoxylate shunt introduces another unknown that must be considered for OAA biosynthesis, so that the original equation does not hold anymore. To estimate the fraction of OAA originating from PEP in [U-13C]glucose experiments under conditions with an active glyoxylate shunt, we derived a new equation that also takes the fraction of OAA derived through the glyoxylate shunt into account.
Generally, OAA molecules can be derived either through anaplerosis, the glyoxylate shunt, or the TCA cycle. If derived through anaplerosis, the OAA1-4 (where 1-4 indicates that carbon atoms 1 to 4 of OAA are considered) molecule will have a mass distribution that is a combination of a PEP1-3 molecule and a CO2 molecule. If derived through the glyoxylate shunt, half of the molecules will be a combination of pyruvate2-3 (Pyr2-3) and OAA1-2 and half a combination of OAA3-4 and Pyr2-3. If OAA molecules are derived through the TCA cycle, they will have the same mass distribution as a 2-oxoglutarate2-5 (OGA2-5) fragment. The labeling pattern of OAA1-4 can therefore be expressed as follows:
![]() | (1) |
![]() | (2) |
Theoretically, the fraction of labeled CO2 must be between 0% and the degree of fractional labeling in the input substrate (20% if using 20% [U-13C]glucose). If, by solving equation 2, the fraction of labeled CO2 was not within these boundaries, it was estimated based on a linear correlation with dilution rate, which was determined from data sets with well-determined labeled CO2 fractions (data not shown).
The standard errors for these two determined flux ratios as well as for the labeling fraction of CO2 were evaluated numerically. Since all individual components in the mass distribution vectors have a standard deviation (12), normally distributed random values for these individual components were chosen using the MATLAB function normrnd (The Mathworks), with the constraint that the sum of the elements of a mass distribution is equal to one. These new mass distribution vectors were used to determine f1, f2, and the labeling fraction of CO2 by repeating the process 1,000 times in a MATLAB-based program. The mean values and the standard deviations for the three parameters were determined from these 1,000 estimations. The mean values were within 3% of the calculated ratios, and the standard deviations were used as the errors for the parameters.
Since a potentially reversible isocitrate lyase flux would further complicate the situation, we assessed the unidirectionality of this flux. For this purpose, we assumed various degrees of reversibility for this reaction and assessed the quality of the fit for f1, f2, and the fraction of labeled CO2 by comparing the measured and calculated mass distribution vectors for OAA1-4. The best solution was always the absence of reversibility. Therefore, when active, the glyoxylate shunt operated in a unidirectional fashion as described before (13).
In the standard network for the metabolic-flux ratio calculations of Fiat Flux (53), the glyoxylate shunt is considered inactive, and the fraction of OAA originating from PEP can be determined as described previously (12). The activity of the glyoxylate shunt can be diagnosed from the calculated CO2-labeling content from [U-13C]glucose experiments. If the calculated value falls outside its theoretical boundaries (0% and the degree of fractional labeling in the input glucose), the glyoxylate shunt is active and the flux ratio of OAA from PEP is determined with equation 2 as described above.
13C-constrained metabolic-flux analysis.
Intracellular net carbon fluxes were estimated with the previously described (14) stoichiometric model that contained all major pathways of central carbon metabolism, including the glyoxylate shunt and the Entner-Doudoroff (ED) pathway, using the software Fiat Flux (53). The reaction matrix consisted of 26 unknown fluxes and 21 metabolite balances (including the three experimentally determined rates of glucose uptake, acetate, and biomass production). To solve this underdetermined system of equations with 5 degrees of freedom, eight of the above calculated flux ratios were used as additional constraints as described before (14, 41): serine derived through the Embden-Meyerhoff-Parnas (EMP) pathway, pyruvate derived through the ED pathway, OAA originating from PEP, PEP originating from OAA, pyruvate originating from malate (upper and lower bounds), OAA derived through the glyoxylate shunt (upper bound), and PEP derived through the pentose phosphate (PP) pathway (upper bound). The first four ratios were used as equality constraints, while the latter four were used only as boundary constraints. Since equation 2 determines the fraction of OAA derived through the glyoxylate shunt and not only the fraction of OAA originating from glyoxylate (14), the constraint for this ratio was modified accordingly.
Fluxes into biomass were calculated from the known metabolite requirements for macromolecular compounds and the growth rate-dependent RNA and protein contents (8). The sum of the weighed square residuals of the constraints from both metabolite balances and flux ratios was minimized using the MATLAB function fmincon, and the residuals were weighed by dividing through the experimental error (14). The computation was repeated at least five times with randomly chosen initial flux distributions to ensure the identification of the global minimum, and the system always arrived at the same solution. For each metabolite that was used as a precursor for biomass synthesis, a proportional error of 4% was assigned (14). Only for the dilution rates of 0.044 h1 and 0.048 h1 was this error set to 0% to reinforce the constraint for a closed C balance.
|
|
|---|
To elucidate technical accuracy and stable operation, several key parameters were tested. Rather than using an airflow controller for each vessel, passive aeration was implemented, under which conditions only the exhaust gas was actively removed through a peristaltic pump. The resulting low pressure inside the vessel caused a passive inflow of air at a rate that equaled the pumping rate of the exhaust gas. To minimize evaporation, the inflowing air was saturated with water by passage through a humidifier. This passive aeration achieved stable airflow rates of 1 to 40 ml per min for several days (data not shown). By weighing the amount of medium pumped into and out of the vessel, we also verified that the low pressure did not affect the steadiness of feed and harvest rates (data not shown). The overall error of a set dilution rate was determined by considering the errors for culture broth volumes and feed rates. The average error for 44 separate experiments was 4% of the dilution rate and hence very low.
Physiological validation.
Sufficient oxygen supply is one of the key parameters of aerobic cultivations. To biologically validate sufficient oxygen supply, we used E. coli as a biological sensor, since acetate formation, at the low glucose uptake rates used here, is directly correlated with suboptimal oxygen supply (18, 28). The aerobic growth domain was determined from measurements of steady-state biomass yields and acetate concentrations at airflow rates ranging from 0 to 36 ml per min in cultures at a dilution rate of 0.1 h1 (Fig. 2). Only at airflow rates of 2 ml per min and below did the biomass yield drop and acetate formation occur. Hence, a flow rate of 20 ml per min, well above the threshold, was chosen to ensure fully aerobic growth and sufficient mixing. This airflow rate ensured dissolved oxygen concentrations above 70% at all tested dilution rates and with 1 g per liter glucose.
![]() View larger version (17K): [in a new window] |
FIG. 2. Influence of aeration rate on biomass yield (open triangles) and acetate concentration (black squares) at a dilution rate of 0.1 h1 in mini-scale E. coli chemostat cultures. Error bars represent the standard deviations from triplicate measurements. Trend lines were drawn by hand.
|
![]() View larger version (24K): [in a new window] |
FIG. 3. Multidimensional diagram for mini-scale chemostat cultures of E. coli. Concentrations of biomass (open diamonds), acetate (open triangles), and glucose (open squares) were normalized to a concentration of 1 g per liter glucose in the medium. Filled symbols represent published values for E. coli MG1655 grown at 37°C in stirred-tank reactors (13, 19, 43). Trend lines were drawn by hand.
|
![]() | (3) |
the maximum molar growth yield, i.e., the biomass yield without maintenance-associated processes. At dilution rates below 0.4 h1, the specific glucose consumption rate increased linearly with dilution rate (Fig. 4) and hence was in agreement with Pirt's chemostat model. The maintenance coefficient, expressed as the glucose consumption rate required to fulfill the non-growth-associated demand, was determined by extrapolating the least-squares linear fit of the data to the zero growth rate (Table 1). Since maintenance energy and yield depend on temperature, medium composition, and strain (9, 22), these values compare favorably with published data that were typically obtained from analyses of stirred-tank systems with far fewer data points and without reported confidence intervals.
![]() View larger version (12K): [in a new window] |
FIG. 4. Effect of dilution rate on the rate of glucose consumption during aerobic glucose-limited growth of E. coli.
|
|
View this table: [in a new window] |
TABLE 1. Comparison of maintenance coefficients and maximal molar growth yields obtained with glucose-limited cultures of different E. coli strains
|
Initial glucose catabolism in E. coli may proceed via three alternative glycolytic routes: the EMP pathway, the PP pathway, and the ED pathway. While all three pathways were used to some extent (Fig. 5A and B), the fraction of pyruvate molecules derived through the ED pathway was expectedly low (12, 52) and did not change significantly with dilution rate. The fraction of serine derived through the EMP pathway was high at low dilution rates and somewhat lower at high dilution rates, with a pronounced dip at dilution rates of around 0.1 and 0.2 h1. The change is significant because this ratio is usually rather stable in E. coli (12, 29). The catabolic PP pathway flux is not directly accessible through a particular flux ratio but only in combination with the reversible exchange flux through the transketolase reaction as the fraction of PEP derived through the PP pathway (Fig. 5B). Since the majority of the carbon flux was catalyzed by the EMP pathway at all dilution rates, the pronounced negative correlation with PEP derived through the PP pathway is primarily a reflection of decreasing exchange fluxes through transketolase with an increasing growth rate. The higher influence of exchange fluxes on the 13C pattern at lower growth rates appears to be a general phenomenon, as is further illustrated by the negative correlation between the serine-from-glycine exchange and the dilution rate (Fig. 5B) that was also described elsewhere (8, 29).
![]() View larger version (28K): [in a new window] |
FIG. 5. Origins of key metabolic intermediates in E. coli during continuous glucose-limited growth at different growth rates as obtained from metabolic-flux ratio analysis by GC-MS. The fraction of serine derived through the EMP pathway and the fraction of pyruvate derived through the ED pathway were obtained from 50% [1-13C]glucose and 50% natural glucose. All other ratios were obtained from experiments with 20% [U-13C]glucose and 80% natural glucose. The experimental error was estimated from redundant mass distribution as described elsewhere (12). Error analyses for OAA from PEP and for OAA derived through the glyoxylate shunt are described in Materials and Methods. Trend lines were drawn by hand. ub, upper bound.
|
While catabolite repression (15, 37) generally causes absent or low gluconeogenic fluxes during batch growth on glucose (12, 29, 39, 45), fluxes through PEP carboxykinase were significant at low dilution rates and decreased with increasing dilution rate, as judged from the fraction of PEP originating from OAA (Fig. 5D). Similar PEP carboxykinase fluxes were reported for individual chemostat experiments at low dilution rates (8, 13, 43). No clear trend was discernible for the upper bound on the fraction of pyruvate originating from malate, which characterizes the flux through the gluconeogenic malic enzyme (Fig. 5D).
Metabolic net fluxes.
While local flux ratios are informative about the in vivo activity of individual pathways and reactions, they do not reveal the network-wide distribution of absolute fluxes. Hence, we identified the overall net flux distribution by integrating the determined extracellular fluxes in and out of the cell (Fig. 3; Table S2 in the supplemental material) and the intracellular-flux ratios (Table S1 in the supplemental material; Fig. 5) by 13C-constrained flux analysis (14). Since the specific glucose uptake rate increased linearly with dilution rate (Fig. 4), the overall flux throughout the network increased concomitantly. To facilitate comparison, the estimated absolute fluxes (mmol per g cells per h) (Table S2 in the supplemental material) were normalized to the glucose uptake rate, yielding a relative flux distribution (Fig. 6).
![]() View larger version (49K): [in a new window] |
FIG. 6. Metabolic-flux distribution at dilution rates of 0.05 h1 (A), 0.1 h1 (B), 0.2 to 0.3 h1 (C), and 0.4 h1 (D) in glucose-limited continuous cultures. The exact growth rates for the top, middle, and bottom values were as follows: (A) 0.044, 0.048, and 0.056 h1, respectively; (B) 0.09, 0.09, and 0.11 h1, respectively; (C) 0.19, 0.29, and 0.31 h1, respectively; and (D) 0.40 (bottom) and 0.41 h1 (top). Relative to the glucose uptake rate, assuming Gaussian error propagation, the confidence intervals were less than 40% for the TCA cycle, the glyoxylate shunt, and the lower part of the EMP pathway, while they were below 15% for all other fluxes. Arrowheads indicate the direction of a given flux. CoA, coenzyme A; DHAD, dihydroxyacetone-P; GAP, glyceraldehyde-3-P.
|
Another important quantity that can be assessed only from network-wide flux estimates is cofactor metabolism (39). Specifically, we wanted to know whether some of the flux changes in the NADPH-producing PP pathway and TCA cycle were driven by the anabolic demand for the reduction equivalent NADPH. For this purpose, we calculated the in vivo NADPH production rate from the sum of the carbon fluxes through the NADPH-producing oxidative PP pathway and isocitrate dehydrogenase. The in vivo consumption rate of NADPH is directly accessible from the known biochemical requirement of NADPH for growth rate-dependent macromolecule biosynthesis (8, 25, 32). In contrast to what occurred with batch cultures of E. coli where a significant portion of the NADPH must be synthesized via the PntAB transhydrogenase (39), glucose metabolism produced about 20 to 50% more NADPH than was required for biosynthesis at all dilution rates investigated, except for the extremely slow-growing cells (Fig. 7). Hence, in glucose-limited continuous cultures, the soluble UdhA transhydrogenase must operate to reoxidize this surplus NADPH at the expense of NAD+.
![]() View larger version (22K): [in a new window] |
FIG. 7. Relative NADPH formations in the PP pathway (dark-gray area) and isocitrate dehydrogenase (light-gray area) at different dilution rates. The black line represents the NADPH consumption rates for biosynthesis. Therefore, the hatched area represents the estimated NADPH overproduction. Since malic enzyme was considered here to be NADH dependent, the calculated NADPH production is a lower bound.
|
|
|
|---|
While the incoming flux of glucose increases monotonously with dilution rate (Fig. 4), the intracellular splitting of initial glucose catabolism between the EMP (70%) and PP (25%) pathways was constant up to a dilution rate of 0.1 h1 (Fig. 8A). After a small but significant dip in the EMP pathway flux at a dilution rate of around 0.2 h1, a relatively stable new metabolic state with a 60 to 35% splitting was assumed at dilution rates of 0.3 h1 and higher. Basically, all major fluxes at the PEP-pyruvate-OAA nodethe main switch point of carbon metabolism (40)varied discontinuously with dilution rate and exhibited distinct extremes between dilution rates of 0.05 h1 and 0.2 h1 (Fig. 8B and C). This discontinuity of fluxes demonstrates also the danger of deriving general conclusions from flux data (and possibly also related data such as metabolomics) that are obtained at a single dilution rate.
![]() View larger version (18K): [in a new window] |
FIG. 8. Growth rate dependence of relative fluxes through key metabolic pathways in glucose-limited chemostat culture. The gluconeogenic flux in panel C represents the sum of the PEP carboxykinase (Ppc) and malic enzyme fluxes. The trend lines were drawn by hand.
|
The extraordinary low medium requirements of the novel mini-scale chemostat are particularly relevant for the stable-isotope experiments performed here that require expensive substrates. Comparing a standard 1-liter stirred-tank reactor with the mini-scale chemostats for a typical flux experiment with 20% [U-13C]glucose and eight mutants/conditions, costs are reduced by a factor of 100 and time by a factor of 8 (Table 2). Even if [13C]glucose is added for only one volume change, the costs are still 12-fold lower. Beyond 13C experiments, we believe that this mini-scale system may also be useful for other applications and can easily be set up in other labs because it is built from fairly standard equipment.
|
View this table: [in a new window] |
TABLE 2. Comparison of the novel parallel mini-scale chemostat system and a conventional continuously stirred tank fermentor for metabolic-flux analysisa
|
We thank Lars Kuepfer and Eliane Fischer for fruitful discussions and comments.
Supplemental material for this article may be found at http://aem.asm.org/. ![]()
|
|
|---|
This article has been cited by other articles:
| |||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||||
Copyright © 2009 by the American Society for Microbiology. For an alternate route to Journals.ASM.org, visit: http://intl-journals.asm.org | More Info»