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Applied and Environmental Microbiology, October 2007, p. 6134-6143, Vol. 73, No. 19
0099-2240/07/$08.00+0 doi:10.1128/AEM.00851-07
Copyright © 2007, American Society for Microbiology. All Rights Reserved.

Division Environmental Epidemiology (EEPI), Institute for Risk Assessment Sciences (IRAS), Utrecht University, Utrecht, The Netherlands,1 Food and Chemical Risk Analysis, TNO Quality of Life, Zeist, The Netherlands,2 Environmental Health Sciences Research Center, University of Iowa, Iowa City, Iowa3
Received 16 April 2007/ Accepted 28 July 2007
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The European Committee for Standardization (CEN) developed guidelines for the assessment of workplace exposure to airborne bacterial endotoxins, using the knowledge available at that time (9, 10). These guidelines provide methods for sampling, transportation and storage of samples, and determination of endotoxins. However, the NEN-EN 14031 protocol "Workplace atmosphere—determination of airborne endotoxin" fails to clearly delineate aspects that might affect the outcome, for example, what extraction solution or storage conditions to use. There are few empirical data to support some of the assumptions in the protocol. This leaves room for individual interpretation and nonuniform methodology.
Differences exist in laboratory methods for collection of samples (filter type), transport conditions and storage of samples, processing and analysis of samples (extraction medium, rocking, sonication, temperature, type of assay, and control standards), and reporting of results (units) (29). Previous investigations of interlaboratory differences in endotoxin analyses showed that results could differ by a factor of 10 to 1,000 between the minimum and maximum concentrations of cotton dust samples, a factor which was reduced to a 5- to 12-fold difference when the extraction protocol and assay were standardized (3). Another study showed that when further restrictions were applied (e.g., same assay supplier, same dilutions, and inclusion of results with valid spike results only), interlaboratory differences could become even smaller (two- to threefold), suggesting that interlaboratory differences might be explained to a large extent by the effects of varying procedures (17).
Several studies investigated how changes in procedures affect the endotoxin concentration in occupational settings (5, 6, 12, 15, 19-21, 23, 31, 33, 35, 38) and in house dust (11, 13, 14, 22, 24). Most of these studies investigated only one or two of the factors possibly influencing the measured endotoxin concentration and in a limited number of samples, although the high variability in the endotoxin content of dust calls for experiments with a large number of samples. Therefore, the combined influence of different factors and their interaction is still unknown. In most of the studies only one type of dust was investigated. Recent studies showed that variability between labs also depended on the source of dust that was analyzed (28, 29), Thus, the environment sampled needs to be taken into account when effects of different procedures are investigated.
Therefore, in this study a full experimental design was implemented to investigate the combined influence of all gaps in the CEN protocol, namely, transport conditions, storage of samples, extraction solution, storage of extracts, filter type, and assay solution, as well as their individual and interactive influence. The effect of changes in sampling, extraction, and analysis procedures on the endotoxin concentration was investigated in two representative work environments to give input for the further development of a standardized method for the measurement and analysis of endotoxin so that exposure levels can be compared between studies and with established exposure limits.
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These four primary factors of interest and their interactions resulted in 16 combinations that were studied using glass-fiber filters, the preferred filter type in the CEN protocol. Since samples were collected with parallel samplers that had the capacity for 20 parallel samples to be collected simultaneously, an additional four combinations of factors could be investigated. We choose to study selected factors (storage of samples and extraction solution) with another filter type (Teflon), since Teflon filters are used regularly when allergens and endotoxins are measured simultaneously. Teflon filters were transported without desiccant, and extracts were stored at –20°C. Furthermore, since there has been debate on the use of Tween 20 in measuring endotoxin, we decided to analyze part of the samples both with and without use of Tween 20 in the assay solution to investigate its influence on the outcome in combination with the other parameters. Thus, two secondary parameters were also included in the experiment: filter type (glass-fiber or Teflon filters) and assay solution (PFW with or without 0.05% Tween 20). An overview of the distribution of samples over the combinations is given in Table 1 and Fig. 1. The 20 combinations of the above factors were assigned randomly to the 20 parallel sampling positions available per run.
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TABLE 1. Overview of combinations of factors of interest; the number of samples per combination; and their geometric means, geometric standard deviations, and ranges in endotoxin concentration
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FIG. 1. Schematic overview of the design of the experiment. Asterisks mark places from which the scheme follows the same route as is written out from the stage with the corresponding letter besides the design step. The number sign indicates that the influence of assay solution was investigated in part of the data (136 out of 386 samples). Numbers in parentheses indicate the number of samples that undergo that particular step of the scheme. Tw, Tween 20.
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Collection of inhalable dust samples.
Two parallel samplers, which each enabled the simultaneous collection of 10 close-to identical samples of inhalable dust, were used to collect air samples. The samplers were developed within the European MOCALEX project according to a design published by Eduard et al., modified for the simultaneous collection of 10 airborne samples using PAS-6 sampling heads (1, 8). Ten conical PAS-6 sampling heads for inhalable dust (32) were positioned in an annular chamber (outer cone diameter, 20 cm; inner cone diameter, 12 cm), which provided nearly symmetrical flow at the PAS-6 sampling head inlets. The overall flow rate was 40 liters/min. Critical orifices provided a flow of 2 liters/min at the inlet of the sampling heads (Fig. 2). The flow was checked at the PAS-6 sampling heads before and after sampling with a rotameter and showed virtually no decline over time. The filters were put in individual petri dishes after sampling, sealed with tape, and placed in a Ziploc bag. In case of desiccant use, a small bag with 15 mg silica gel drying pearls (Fluka, Germany) was added.
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FIG. 2. Pictures of the parallel sampler, which contains 10 sampling heads positioned in an annular chamber between the inner and outer cone. (a) Parallel sampler without outer cone; (b) parallel sampler with outer cone; (c) placement of sampling heads in parallel sampler; (d) parallel sampler with vacuum monometer and tube for connection with pump, but without outer cone attached.
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Extraction and analysis.
Samples were stored 12 to 14 days prior to extraction. Extraction of endotoxin was done as described previously, under pyrogen-free conditions (5). Briefly, filters were immersed in 5 ml extraction solution (being either PFW or PFW plus 0.05% Tween 20) and rocked vigorously for 1 h at room temperature on a horizontal shaker (160 reciprocations/min; deflection, 15 cm). After 15 min of centrifugation at 1,000 x g, 1 ml supernatant per sample was collected and vortexed, and four aliquots of 0.1 ml and the remaining 0.6 ml were stored until analysis. Storage temperature was either 4°C or –20°C, depending on the assigned treatment.
The endotoxin concentration in extracts was assayed using a kinetic chromogenic Limulus amoebocyte lysate method (Cambrex, Verviers, Belgium; lysate lot no. 3L433E, standard lot no. 3L2950 [reference standard endotoxin/control standard endotoxin ratio, 10 ng/0.90 ml = 100 endotoxin units (EU)/ml]) (5). One of every eight samples was randomly selected for analysis in duplicate to assess the coefficient of variation (CV%). The lower LOD ranged from 0.043 to 0.064 EU/ml depending on the particular assay run. Duplicate analyses took place in the same week.
All sample extracts were analyzed with 0.05% Tween 20 in the assay solution (PFW). In addition, a randomly chosen subset of the samples was also analyzed in PFW without Tween 20 at the same dilutions.
Statistical analysis.
The variation in dust levels within a sampling run and between sampling runs was investigated by means of descriptive statistics (SAS version 8e; SAS Institute, Cary, NC). Concentrations of endotoxin (EU/m3 and EU/mg dust) fitted a log-normal distribution; therefore, data were log transformed prior to analyses. Descriptive statistics (geometric mean, geometric standard deviation, and range) of endotoxin concentrations were calculated for every combination of factors of interest. The influence of and interaction between the different variables were determined by applying mixed-effects models with run as a random factor in order to correct for possible correlation between measurements in the same run. Assuming that two repeated measurements of the same run have equal correlation (a compound symmetric covariance structure), between- and within-run components of variance were estimated by using a restricted maximum likelihood method. Determinants influencing endotoxin concentration were explored by introducing them as fixed effects (25, 27). Separate models were constructed for endotoxin and endotoxin per mg dust exposure.
Finally, the influence of the measured dust concentration on the filters and thus on the homogeneity of the samples was evaluated by adding the log-normally transformed dust concentration to the various mixed-effects models as a fixed effect.
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Uniformity of parallel samples.
Dust levels were generally higher at the pig farm than at the grass seed plant. Teflon filters yielded slightly higher dust levels than glass-fiber filters did (Table 2). The overall difference in measured dust levels (maximum/minimum ratio) within a sampling run was on average a factor of 5 and a factor of 3 and 6 for sampling runs at the pig farm and the grass seed plant, respectively (data not shown).
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TABLE 2. Means and ranges of dust levels (mg and mg/m3) and mean CV%s within a run of dust concentrations (based on mg/m3), overall and stratified by filter type and work environmenta
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Influences of transport conditions, storage conditions before and after extraction, extraction solution, and filter type.
In Table 3 the effect estimates of all possible combinations of variables for the samples collected on glass-fiber filters (n = 320) relative to the CEN protocol (desiccant, samples in freezer, extraction using PFW, extracts in freezer) are presented for both airborne endotoxin concentration (EU/m3) and endotoxin concentration in dust (EU/mg dust). Fourteen of the 15 combinations of variables resulted in a higher exposure level than did the reference combination with ratios ranging from 1.2 to 2.5, although they were not all statistically significant. Combination 5 (desiccant, storage filter at –20°C, extraction in PFW with 0.05% Tween 20, and storage extracts at 4°C) resulted in the highest endotoxin concentration levels (for both EU/m3 and EU/mg dust). Generally, the combinations containing extraction in PFW with the addition of Tween 20 to the solution resulted in significantly higher concentrations. The within-run variability for the endotoxin concentration (0.08) and endotoxin in dust concentration (0.23) was smaller than the between-run variability (0.24 and 0.88 for EU/m3 and EU/mg dust, respectively). Because the estimates of endotoxin and endotoxin per mg dust were in agreement with each other, further analyses in this part of the data set focused only on airborne endotoxin concentrations. The total variability was higher in endotoxin concentrations in dust than airborne endotoxin concentrations, which is largely due to the measurement error that occurs in sampling dust.
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TABLE 3. Relative effects and 95% confidence intervals of changes in procedures (combinations of variables) compared to the CEN protocol on endotoxin concentration
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FIG. 3. The factor of influence and 95% confidence interval for the effect on endotoxin exposure levels in EU/m3 per combination of variables changed compared to the CEN protocol as a reference. T, Teflon filter; G, glass-fiber filter; nD, no desiccant during transport; D, desiccant during transport; R, refrigerator; F, freezer; WT, PFW with 0.05% Tween 20; W, PFW alone.
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TABLE 4. Relative effects and 95% confidence intervals of changes in transport dehumidifier, sample storage before extraction, extraction solution, extract storage before analysis, and work environment on endotoxin concentration, overall and stratified for work environmenta
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TABLE 5. Relative effects and 95% confidence intervals of changes in procedures (combinations of variables) on endotoxin concentration compared to a reference close to the CEN protocol in a subset of the data set (glass-fiber and Teflon filters with corresponding combinations of variables [n = 160])
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TABLE 6. Relative effects and 95% confidence intervals of change in filter type, sample storage before extraction, extraction solution, and work environment on endotoxin concentration, overall and stratified per kind of dust, for glass-fiber and Teflon filters with corresponding combinations of variables
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TABLE 7. Relative effects and 95% confidence intervals on endotoxin concentration of change in transport conditions, sample storage before extraction, extraction solution, and extract storage before analysis in a model with and without assay solution included, for a random subset of glass-fiber filters (136 samples analyzed both with and without Tween 20 in the assay solution)
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In addition to the initial five factors under investigation, the influence of assay solution was also investigated in a subset of the data. Use of Tween 20 in the assay yielded a higher airborne endotoxin concentration than did the use of only PFW. This seemed to be an additive effect and did not depend on the extraction solution used (no interactions).
The type of dust sampled had a clear but small effect on the effect estimates of the different variables that were studied. The influence on extraction efficiency of adding Tween 20 to the extraction solution was higher in samples from the pig farm than in grass seed plant samples. Also, the "freezing" effect (higher endotoxin concentration when the sampled filters were stored in the freezer than when they were stored in a refrigerator) occurred only in the pig farm samples. Furthermore, the factor for sampling on glass-fiber filters compared to Teflon filters was higher for pig farm samples than for grass seed plant samples. Gordon et al. found that the endotoxin extraction efficiency of different filter types was dependent on the aerosol type (12). Confirmation of these observations in other environments might be needed. However, the work environments included in this experiment are representative for different types of endotoxin exposure, namely, those originating from animal and from plant material. Since the estimates of the variables studied do not vary much for the different types of dust and the directions of the models remain approximately the same, these results are thought to represent the general underlying effects of the studied variables on the measured endotoxin concentration.
Several studies showed differences between laboratories when endotoxin samples were analyzed (3, 17, 28). One of these showed that the generally high variations between laboratories were reduced by using a common extraction protocol and endotoxin assay kit, although differences remained (3). When further limitations were dictated, interlaboratory differences became even smaller (17), suggesting that differences in endotoxin exposure estimation are caused mostly by procedural differences. Further standardization (training, use of identical equipment, tubes, etc.) may thus lead to comparable interlaboratory analysis of samples.
This experiment is a vigorous attempt to come to an optimized protocol for airborne endotoxin measurements in occupational settings, which may be expanded to other settings. The experiment was designed to look at key variables and their interactions established a priori as opposed to consideration of one or a few variables at a time, as was done in most previous studies (6, 11-15, 19-24, 31, 33, 35, 38). Furthermore, some of these studies used commercial LPS (5, 15, 19, 20, 23) or house dust (5, 11, 13, 14, 24, 34) instead of rather homogeneous parallel occupational dust samples for (part of) their research, which reduces the applicability of their results for work environments. Nevertheless, to a large extent this full design appeared to confirm and extend earlier findings.
Several gaps in the CEN protocol (10) have been evaluated. With full knowledge of assay parameters that have an effect on the exposure estimate, one can clearly specify these in an agreed-upon international protocol. A fully standardized international protocol would support the establishment of an occupational exposure limit for endotoxin. Based on the outcomes of this experiment and earlier research, the following procedural steps are preferred: inhalable dust sampling on glass-fiber filters, transport with desiccant, storage of samples at –20°C, extraction in PFW with 0.05% Tween 20 and rocking/shaking during the procedure for maximal extraction efficiency, storage of extracts at –20°C, and analysis using PFW without Tween 20 in the assay solution. No evidence was found that transport with or without desiccant and storage of extracts in a refrigerator or a freezer results in different endotoxin concentrations. However, it is preferred that possible growth of biological material be prevented by use of desiccant and storage in a freezer. Although the exact effect of repeated freezing and thawing has not been established (5, 23), storage of extracts in multiple aliquots is strongly encouraged. The 25% decline in endotoxin activity in house dust extracts after one freeze-thaw cycle that has been found elsewhere did not occur in this experiment (5). In this study all extracts were analyzed within 24 h after extraction, and thus no statements can be made about the influence of long-term storage. However, other studies have shown that long-term storage of extracts did not affect the endotoxin concentration (5, 11, 22). One study found higher endotoxin concentrations in extracts stored at 4°C than in extracts stored at –20°C for up to 20 to 30 days and in samples stored at 4°C with immediate extraction after sampling than in samples stored without extraction (15). This was possibly due to the growth of gram-negative bacteria during storage.
Douwes et al. previously showed that the endotoxin extraction efficiency of PFW with 0.05% Tween 20 was seven times higher than that of only PFW and that 0.05% Tween 20 in the assay solution did not influence the slope of the standard curve (5). We also saw an increased extraction efficiency from the addition of Tween 20, although the effect was lower. Wouters et al. found that addition of 0.05% Tween 20 to the assay mixture suppressed the assay reactivity but did not alter the slope of the standard curve (I. M. Wouters, S. Spaan, D. Heederik, and G. Doekes, data presented at the International Conference of the American Thoracic Society, 2007). The assay reactivity was affected to a larger extent for the standard curve than for the samples for at least some of the dust types (Wouters et al., American Thoracic Society), which might explain the smaller effect of the addition of Tween 20 during extraction in the current study. Therefore, it is concluded that Tween 20 enhances the extraction efficiency but should not be used during analysis because of possible interference with the assay.
This study investigated the effect of procedural changes on the endotoxin concentration in a full design including the interactions. The distributions of treatments over the samples did not introduce bias nor influence the outcome, since the 20 different combinations of treatments were randomly assigned to the 20 places in the parallel samplers and, thus, to the 20 filters available per run, using a randomizing feature in SAS software. Furthermore, the dust measurements were performed with parallel samplers to obtain a reasonably homogeneous set of samples per sampling run. Two parallel samplers were used within one sampling run in order to obtain enough samples for the design of our experiment. The results did not change when the influence of the sampling devices was investigated, suggesting that the samples were uniform.
Contrary to expectations, not all sampling runs yielded high dust concentrations. At low dust concentrations the precision of the method for dust measurement is lower. This is shown by a decline in the coefficient of variation, representing the sampling and analytical error, with increasing dust levels. However, the within-run variability was almost completely explained by the variables that we investigated, and the measured dust concentration had little effect on the within-run variability. We concluded that parallel sampling is a suitable method for collecting homogeneous samples in a manner that is comparable with personal dust sampling.
Conclusion.
This study with a rigorous experimental design has investigated a large part of the gaps present in the CEN protocol for endotoxin exposure assessment and thus moved us forward toward establishing a standardized protocol for the measurement of endotoxin exposure in the work environment. Based on this study we advise that a new protocol should prescribe use of glass-fiber filters, transport with desiccation, frozen sample storage, extraction in PFW with 0.05% Tween 20 with rocking/shaking, frozen storage of extracts, and analysis in PWF.
This research was supported by the Ministry of Social Affairs and Employment, The Netherlands, by means of the long-term research program on biological agents in the work environment of TNO Quality of Life.
Published ahead of print on 3 August 2007. ![]()
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