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Applied and Environmental Microbiology, October 2007, p. 6233-6240, Vol. 73, No. 19
0099-2240/07/$08.00+0 doi:10.1128/AEM.01002-07
Copyright © 2007, American Society for Microbiology. All Rights Reserved.
Microbial Composition and Structure of Aerobic Granular Sewage Biofilms
S. D. Weber,1*
W. Ludwig,1
K.-H. Schleifer,1 and
J. Fried1,2
Lehrstuhl für Mikrobiologie, Technische Universität München, Am Hochanger 4, 85350 Freising, Germany,1
Institut für Ökologie, Universität Innsbruck, Technikerstr. 25, 6020 Innsbruck, Austria2
Received 30 April 2007/
Accepted 23 July 2007

ABSTRACT
Aerobic activated sludge granules are dense, spherical biofilms
which can strongly improve purification efficiency and sludge
settling in wastewater treatment processes. In this study, the
structure and development of different granule types were analyzed.
Biofilm samples originated from lab-scale sequencing batch reactors
which were operated with malthouse, brewery, and artificial
wastewater. Scanning electron microscopy, light microscopy,
and confocal laser scanning microscopy together with fluorescence
in situ hybridization (FISH) allowed insights into the structure
of these biofilms. Microscopic observation revealed that granules
consist of bacteria, extracellular polymeric substances (EPS),
protozoa and, in some cases, fungi. The biofilm development,
starting from an activated sludge floc up to a mature granule,
follows three phases. During phase 1, stalked ciliated protozoa
of the subclass Peritrichia, e.g.,
Epistylis spp., settle on
activated sludge flocs and build tree-like colonies. The stalks
are subsequently colonized by bacteria. During phase 2, the
ciliates become completely overgrown by bacteria and die. Thereby,
the cellular remnants of ciliates act like a backbone for granule
formation. During phase 3, smooth, compact granules are formed
which serve as a new substratum for unstalked ciliate swarmers
settling on granule surfaces. These mature granules comprise
a dense core zone containing bacterial cells and EPS and a loosely
structured fringe zone consisting of either ciliates and bacteria
or fungi and bacteria. Since granules can grow to a size of
up to several millimeters in diameter, we developed and applied
a modified FISH protocol for the study of cryosectioned biofilms.
This protocol allows the simultaneous detection of bacteria,
ciliates, and fungi in and on granules.

INTRODUCTION
During the last 20 years, intensive research in the field of
biological wastewater treatment and other applications has demonstrated
that biofilms are often more efficient for water purification
than suspended activated sludge. Today, the application of anaerobic
and aerobic granular sludge in wastewater treatment is regarded
as one of the most useful and promising biotechnologies. Granular
sludge was described first for strictly anaerobic systems (
26).
In the late 1990s, the formation and application of aerobic
granules was reported (
30). Such granules are spherical compact
aggregates of microorganisms, mainly bacteria, and extracellular
polymeric substances (EPS). Granules can be described as "biofilm
in suspension" and are considered to be a special case of biofilm
formation, composed of self-immobilized cells (
9,
16,
20). The
application of granules for wastewater treatment shows many
advantages. An outstanding feature is the excellent settleability
(high settling velocity), which is a prerequisite to handle
high liquid flows. Moreover, granular sludge provides high and
stable rates of metabolism, resilience to shocks and toxins
due to protection by a matrix of EPS (
40), long biomass residence
times, biomass immobilization inside the aggregates and, therefore,
the possibility for bioaugmentation. Bioaugmentation can be
regarded as an effective tool in the removal process of xenobiotica
from wastewater (
6,
41). Metabolic activities in the operating
system can be kept at a high level because of the syntrophic
associations which occur due to optimum distances between microbial
partners at appropriate substrate levels (
7). Various investigations
of general characteristics of sludge granules, such as size,
structure, settling performance, stability against shear forces,
EPS content, reactor performance, and metabolism rates, were
performed previously (
13,
17,
24,
25,
28,
32). Spontaneous aerobic
granulation of suspended aggregates is a phenomenon that has
been most frequently observed in systems applying the sequencing
batch reactor (SBR) concept. Theories about the crucial factors
of granule development have been intensively discussed (
39).
However, in all studies of aerobic granules, the possible role
of protozoa and fungi in the biofilm-forming process and the
accompanying interaction with bacteria have, so far, been neglected.
Several studies on fungi and protozoa in activated sludge systems
in general demonstrated that these eukaryotic organisms fulfill
a wide variety of important tasks in the biomass conversion
and water clarification processes (
10,
19,
21,
33,
35). It is
known that protozoa or fungi are involved in the formation,
structure and function of biofilms for several biofilm systems
besides wastewater treatment (
22). In preliminary observations
of granular biofilms, we found stalked ciliates and, in some
cases, fungi to be present in high numbers. The tree-like structure
of ciliate colonies and the network of fungal filaments provided
a distinctive enlargement of the area available for bacterial
colonization. For that reason, this study focuses on the role
that ciliates and fungi play in the structural formation of
microbial granules derived from activated sludge. The combination
of scanning electron microscopy (SEM) and confocal laser scanning
microscopy (CLSM) with an adapted technique for fluorescence
in situ hybridization (FISH) offers a powerful tool to visualize
the detailed architecture and microbial composition of these
granules.

MATERIALS AND METHODS
Reactor set-up and operation.
Biomass was enriched in three lab-scale SBRs. Seed sludge was
obtained from the municipal wastewater treatment plant in Garching,
Germany. The SBRs were operated with different wastewater. SBR1
was fed with particulate-rich malthouse wastewater prepared
by mixing barley dust with tap water as described elsewhere
(
39). SBR2 was operated with raw wastewater from a brewery (Bavarian
State Brewery Weihenstephan, Freising, Germany) and SBR3 with
synthetic wastewater according to previous recommendations (
32).
Different wastewater types and operational set-ups of the SBRs
were chosen to investigate and to compare possibly different
granule structure developments, settling properties, and growth
of protozoa. SBR1 and SBR2 had a working volume of 12 liters
and were operated with three 8-h cycles per day. Each cycle
consisted of 6 h 45 min of aeration, 5 min of settling, 5 min
of effluent withdrawal, 1 h of feeding, and 5 min of resting
time. Six liters of supernatant was removed, and 6-liter volumes
of malthouse and brewery wastewater were fed into SBR1 and SBR2
during each cycle. The pH of the raw wastewater was adjusted
to pH 8. The reactors were aerated through air bubble diffusers
at a volumetric flow rate of 10 liters/min. The average organic
loading rates (COD
total) were 2.2 kg m
–3 day
–1 for
malthouse and 3.6 kg m
–3 day
–1 for brewery wastewater.
Granular sludge samples (100-ml volumes) were collected from
SBR1 and SBR2 and subjected to fixation procedures and microscopic
investigations. Samples were taken two to three times per week
45 min prior to the end of the aeration phase. Sampling was
carried out from reactor start-up to 2 weeks after granulation.
Subsequently, the experiment was terminated. The working volume
of SBR3 was 8 liters, with an average COD
total of 2.4 kg m
–3 day
–1. SBR3 was operated with four 6-h cycles per day.
Each cycle consisted of 5 h 20 min of aeration, 2 min of settling,
7 min of effluent withdrawal, 10 min of feeding, and 25 min
of resting time. Four liters of supernatant was removed and
4 liters of synthetic wastewater was fed into SBR3 during each
cycle. An airflow rate of 4 liters min
–1 was provided
during the aerobic stage of SBR3. Since SBR3 was operated as
a steady-state reactor over 18 months, a 100-ml volume of sludge
was discharged each day to maintain solid retention times and
similar amounts of granular sludge. Granular sludge samples
of SBR3 were collected two times per week 45 min prior to the
end of the aeration phase. The mean pH value in SBR3 was between
7.5 and 8.0.
Sample fixation, preparation, and microbiological analysis.
The complete forming process from an activated sludge floc to a mature granule was investigated and documented by light microscopy and SEM, together with digital imaging. Sludge samples were collected as described above. One part of the samples was immediately analyzed with light microscopy, whereas another aliquot was preserved by fixation for later microscopic examinations. Light microscopy was performed using a stereo microscope (Stemi SV11; Carl Zeiss AG, Oberkochen, Germany) and an inverted microscope equipped with differential interference contrast (Axiovert S100; Carl Zeiss AG) to observe the granular biofilm development and to identify protozoa. Microscopic analyses to identify filamentous bacteria, including Gram and Neisser staining, were performed as described by Eikelboom and van Buijsen (15). Samples for SEM were fixed in 2.5% glutaraldehyde in a 25 mM concentration of pH 7.0 cacodylate buffer. Further SEM sample preparations and microscopic analyses were performed as described previously (23). Samples for subsequent FISH were fixed in 2% paraformaldehyde solution or Bouin's solution (15 volumes of saturated picric acid, 5 volumes of buffered 37% formaldehyde, 1 volume of glacial acetic acid; final concentration, 50%) in accordance with previous recommendations (18). For the differentiation of bacteria involved in the granule formation process, a combination of molecular methods and microscopic techniques was applied. FISH and epifluorescence microscopy were performed to detect bacteria colonizing the ciliate stalks and to explore the microbial distribution patterns within granules. However, microscopic visualization of the core zone of a compact granule after hybridization is not possible due to the thickness (up to 10 mm) of the specimen. Therefore, a FISH protocol (18) was modified. In order to guarantee probe accessibility to the inner parts of thick granules, and for better microscopic analysis, granular biofilms had to be sectioned prior to hybridization, in a manner similar to that used for the detection of bacteria within anaerobic granules (7). The challenge in our study was to create an optimized protocol for the detection and identification of not only bacteria but also protozoa and fungi. Furthermore, it should be possible to perform FISH simultaneously with all of these microorganisms. Fixed samples were stored overnight at 4°C and gently shaken for 2 h to let the fixative infiltrate the biofilm and to preserve the inner parts of the granules. The fixative was then washed out twice in 1x phosphate-buffered saline solution while shaking on ice for 10 min. The washing step was followed by dehydration in 50%, 80%, and 100% ethanol (10 min for each step). Single granules were carefully lifted with a pipette tip, and surplus liquid was very gently removed with a paper tissue. Granules were transferred into a 2-ml cap filled with cryomedium (NEG-50 frozen section medium; Richard Allan Scientific, Kalamazoo, MI), whereby each granule was completely immersed, avoiding the inclusion of air bubbles. This embedment was performed at room temperature for a minimum of 1 h. Afterward, samples were frozen in liquid nitrogen for several minutes and stored at –80°C. Sectioning of granules into 20- to 30-µm-thick slices was performed with a microtome-cryostat (HM 500 OM; Microm, Walldorf, Germany) at –20°C. Sections were placed on precooled (–20°C) gelatin-coated microscope slides and immediately heat fixed in a hybridization oven at 46°C for at least 30 min, until the dried samples were tightly a fixed on the glass slide. To improve the adhesion of the specimen to the microscope slide during FISH, for some granules it was necessary to cover the biofilm section additionally with 0.5 to 1.0% liquid agarose (molecular grade), and subsequently with another microscope slide, in order to obtain a thin plane surface until the agarose solidified. Subsequently, to permeabilize gram-positive bacteria, samples were treated with 4 x 104 U of lysozyme at room temperature for 20 min prior to FISH. The hybridization time was extended to 2 to 3 h in order to optimize the fluorescence signals of the oligonucleotide probes bound to ribosomes within targeted cells. For the hybridization experiments, the fluorescein-labeled oligonucleotide probes EUB338, EUB338-II, and EUB338-III, which are specific for the detection of most bacteria (3, 11), the Cy3-labeled Eukarya-specific oligonucleotide probe EUK516 (3), and the Cy3-labeled My1574, specific for fungi (5), were applied. FISH preparations were visualized with a CLSM (LSM 510; Carl Zeiss AG) as described previously (18). Hybridizations were performed with dozens of granule sections from SBR1 and SBR3.

RESULTS AND DISCUSSION
Modified FISH protocol to determine the microbial composition of heterogeneous granular biofilms.
FISH with small-subunit rRNA-directed, fluorescently labeled
oligonucleotide probes is one of the most adequate and popular
methods to identify bacterial species and to investigate biofilm
composition and development. A modified FISH protocol as described
in Materials and Methods was used to detect bacteria colonizing
the ciliate stalks and to explore the microbial distribution
patterns within granules. Figures
1 and
2 show oligonucleotide
probe-related fluorescence signals after hybridization with
the
Eukarya-specific probe EUK516 for ciliates and fungi and
with the
Bacteria-specific probes EUB338, EUB338-II, and EUB338-III.
With samples from malthouse and synthetic wastewater, all steps
of the protocol worked without problems. However, proper sectioning
of the bulky brewery granules from SBR2 was not possible, since
they contained too many polysaccharides, which act like natural
antifreeze agents. They appeared sludgy and wet and could not
be sectioned with the cryotome at –20°C. However,
the association of bacteria with ciliate stalks could be investigated
when ciliate colonies were removed with tweezers from the surface
of fixed granules and embedded in polyacrylamide prior to FISH
(
12).
Granule forming process. (i) Interactions of protozoa and bacteria.
Granules formed within the first 2 weeks of operation. As revealed
by microscopic analysis, the granule formation process can be
divided into three consecutive phases (Fig.
3). The seed sludge
comprised activated sludge flocs composed of bacteria, EPS,
and sometimes particles (e.g., wheat glumes as in the case of
SBR1, operated with malthouse wastewater). In phase 1, swarming
ciliated protozoa of the subclass Peritrichia settled on sludge
flocs and built new stalks (Fig.
3A). Subsequently, they started
to proliferate and to form large colonies while their stalks
were concurrently colonized by bacteria (Fig.
3B and
4). This
colonization was additionally enhanced by the cilia beat of
the ciliates, which provide a continuous nutrient flux toward
the biofilm (
19,
22). After a few days, several hundred ciliate
cells covered the surface of each floc. Mostly tree-like colony-forming
ciliates of the genera
Opercularia and
Epistylis occurred. During
phase 2, flocs condensed and a huge growth of ciliate cells
could be observed (Fig.
3C). During the formation of these bulky
flocs, a core zone consisting of ciliate stalk remnants and
EPS-producing bacteria occurred. The ciliate stalks served hereby
as a "backbone" for granule development, since bacteria used
them as a substratum to grow. The condensed aggregates were
considered to be granule precursors. Subsequently, with the
beginning of phase 3, the zooids (cell bodies) of the stalked
ciliates were likewise colonized by bacterial cells and embedded
in the expanding biofilm. After a while, they were completely
overgrown (Fig.
5). Most ciliates died during this process.
Some ciliate cells formed swarmers (unstalked free swimming
cells) and left the biofilm to escape decay (Fig.
3D). Thus,
smooth and compact bacterial granules were formed (Fig.
3E and
Fig.
6). However, these mature granules were colonized step
by step by the surviving swarming ciliate cells (Fig.
3E), which
again formed new stalks and colonies used as a substratum for
bacterial growth. Granule size may reach a steady-state size
due to abrasion, washout, and floating of granules (
7). This
could be confirmed for granules of the SBR1 and SBR2 approach.
The observations of all SBR approaches documented that peritrichous
ciliates were crucially implemented in the granule structure-forming
process, since they served as the basis for bacterial biofilm
growth. Thus, the question of which specific interactions occur
between ciliates and bacteria in granular biofilms arises. It
is known that protozoa can excrete growth-stimulating compounds
which enhance bacterial activity (
34). Furthermore, it was recently
reported that eukaryotes and bacteria can systematically interact
with each other via small molecules (
14). It remains to be investigated
if such communication skills arise in the wastewater biofilm
community as well and if they can enhance or stimulate granule
development.
(ii) Role of fungi.
A process similar to the previous one could be observed when
fungi were present in the sludge samples. Compared to the ciliate-supported
process, granule formation, including fungal filaments as backbones,
did not result in lysis of fungi in phase 2 and a recolonization
of granule surfaces in phase 3. Instead, spores of fungi germinated
once in activated sludge flocs and then grew fast and continuously.
Bacteria used the fungal filaments (hyphae) as well as ciliate
stalks as a substratum to grow on, but fungi were never completely
overgrown. The filament tips were only slightly covered with
bacteria. According to a series of SEM images, the extension
of this sparsely colonized, actively growing region was 5 to
30 µm long (Fig.
7). Nevertheless, dense core zones and,
later, compact granules with several protruding fungal filaments
developed. Microscopic analyses of sectioned mature granules
revealed that their whole inner part contained remnants of hyphae.
Granule formation with the help of fungi appeared first of all
in the SBR3 approach with synthetic wastewater. In the SBR2,
fed with brewery wastewater, no fungi except yeast cells could
be found. In the SBR1, fed with malthouse wastewater, fungal
spores occurred as revealed by microscopic observations. Most
of them probably do not originate from seed sludge but rather
from barley dust. The major portion of these spores did not
germinate or build filaments to support granule formation. Only
a few fungal filaments grew for some days, but they vanished
thereafter. An explanation may be that many ciliates were found
in the samples, possibly competing with fungi for nutrients.
In the SBR3 approach, only in some cases were ciliates and fungal
filaments observed growing together in the same granule. Granules
normally comprised a community of either fungi and bacteria
or ciliates and bacteria. Previous studies confirmed the possible
structure-enhancing role of fungi in the aerobic granule-formation
process (
8,
17). In these studies, filamentous fungal pellets
dominated the sludge population in the first 10 to 15 days and
were assumed to initiate the granular biofilm structure, serving
as an immobilizing matrix for bacteria. Fungal pellets fell
apart later due to cell lysis in the inner part of the pellets.
In contrast to these observations, fungi were detected in our
study even in mature granules. They supported the development
and maintenance of mature biofilms. It is also known that some
fungi improve bioconversion of activated sludge (
27) and perform
nitrification and denitrification at high rates (
21). Future
studies on the diversity and function of fungi in aerobic granules
could therefore yield interesting insights into sludge degradation
pathways and possible biotechnological applications.
Structure of mature granules.
Granules may comprise several microbial layers. This has also
been reported in other case studies on anaerobic and aerobic
granules (
2,
13,
29,
37). Different layers were sometimes composed
of distinct bacterial species with various functional tasks,
such as nitrification, denitrification, or ammonia oxidation
(
1,
4,
38). In this study on aerobic granules, different structured
zones could be identified as well. SEM analysis documented that
fully grown granules always comprised a core and a fringe zone
(Fig.
8). The expansions of core and fringe zones differed from
granule to granule, depending on the developmental phase and
wastewater type. The fringe zone could be identified as a loosely
structured layer consisting mainly of bacteria and stalked ciliates
or fungal filaments. In the very compact and mature granule,
the fringe zone contained only ciliates or fungi growing on
granule surfaces. The core zone comprised a dense mixture of
bacteria and EPS. However, the rather large amount of EPS allowed
bacteria to occur not only in clusters but even as isolate cells
within the EPS matrix. Remnants of fungal filaments and ciliate
stalks were included in the outer parts of the core zone. Depending
on the size of the granules, the inner part of the core zone
may contain only dead cell debris, as was reported in another
study (
29).
Granule formation in brewery wastewater.
The above-mentioned granule-forming process could be observed
with all three SBR approaches, but the settling properties of
granules in the SBR2 with brewery wastewater differed from those
in SBR1 and SBR3. Granules of SBR2 resulted in extremely big
and fluffy granules which therefore did not settle properly
and caused problems like bulking in the reactor. The SBR2 was
started twice, and in both cases, granules quickly developed
to the phase 1 and phase 2 stages. Granule precursors of phase
2 contained many ciliate colonies. High substrate concentrations
gave rise to large granules, with a diameter of 5 to 6 mm on
average. The phenomenon of granule enlargement was also reported
for anaerobic granules (
20). However, the forming of phase 3
biofilms did not result in fast settling and compact granules,
due to very intense growth of bacterial filaments. These filaments
dominated the microbial composition of granules and therefore
caused bulking. The dominant growth of filamentous bacteria
may be considered a stress reaction of occasional oxygen deficiency
due to the sometimes very high temperatures during the summer
(35°C instead of the usual 20°C). Similar observations
were reported previously (
31). The appearance of filamentous
organisms in large amounts can depend also on the substrate
composition or the organic loading rate. Energy-rich substrates
are known to support the proliferation of filamentous bacteria
in activated sludge (
32). The COD
total loading rate in SBR2
was higher (3.6 kg m
–3 day
–1) than in SBR 1 (2.2
kg m
–3 day
–1) and SBR3 (2.4 kg m
–3 day
–1).
Bacterial composition of granules.
Bacteria were found to be the main microbial components of the investigated granular biofilms. They occurred in a large morphological variety. Rods and cocci as well as spirilli and tetrad-arranged organisms could be found in the same granule (Fig. 9). They were embedded in a thick EPS matrix as single cells or dense clusters. Cocci often occurred in somewhat spherical clusters of several dozen cells (Fig. 9B). Colonization of fungal filaments and ciliate stalks was observed mainly for rod-shaped bacteria (Fig. 7 and 9C). Furthermore, large quantities of bacteria could be detected with SEM and FISH analysis in the digestion vacuoles of ciliates. The composition of the bacterial community and the distribution of distinct morphotypes differed depending on the wastewater type and operational set-up of the SBRs. In SBR2, mainly filamentous bacteria occurred (Fig. 9A). Gram and Neisser stains and FISH analyses showed that most of the filaments belonged to the genus Thiothrix or to Sphaerotilus natans. Synthetic wastewater granules were composed mainly of cocci, tetrad-arranged organisms (Fig. 9D), and a huge amount of EPS. EPS are generally important for granule stability. On the one hand, they cause hydration of the granule surfaces, and on the other hand, they enhance shear force stability of activated sludge flocs and granules (36). We assume that EPS are produced not only by bacteria but also by other organisms present in the observed biofilm community—in this case, especially by ciliates and fungi.
Conclusions.
In the present study, the structural and main microbial composition
of aerobic activated sludge granules originating from three
differently operated SBRs was described. The combination of
SEM, light microscopy, and CLSM, together with a modified FISH
protocol, provides a powerful tool to explore the structure
of microbial granules and may be used for other biofilm formations,
too. With this newly established protocol, FISH, applied to
microsections of microbial granules, can now be used to monitor
the development of such granules, because bacteria, ciliates,
and fungi can be detected simultaneously. This is a great advantage,
since eukaryotic organisms play a crucial role in the formation
of granules. Stalked ciliates of the subclass Peritrichia were
always involved in the process of granule development, whereas
fungi were found only in some cases. It was shown that the development
from the sludge floc to the mature granule takes place in three
phases. The process starts with a sludge floc which proliferates
to a granule precursor and results in the formation of a compact,
mature granule. Ciliates and fungi serve as the main substratum
in the formation of bacterial biofilms and, therefore, act as
a backbone for the granules. The compactness, size, and microbial
composition of granules depended on the wastewater type and
the operational setup of the SBR. Many different bacterial morphotypes
and large quantities of EPS could be found in the examined biofilms.
The results of our study indicate that other organisms, such
as ciliates and fungi, may also be involved in the formation
of EPS. This finding opens a new field in biofilm research,
because current studies on EPS (
29) concentrate on the formation
of EPS by bacteria.

ACKNOWLEDGMENTS
This work was supported by German Research Foundation (DFG)
projects LU 421/3-2 and LU 421/3-3, the University of Innsbruck,
and the "Verein zur Förderung der wissenschaftlichen Ausbildung
und Tätigkeit von Südtirolern an der Landesuniversität
Innsbruck."
We thank Norbert Schwarzenbeck and Ewelina Zima for providing samples and for helpful technical support with the SBRs; Gerhard Wanner for support with scanning electron microscopy; Dorothea Begert, Andreas Hofmann, Martina Dörner, Silvia Dobler, and Susanne Cornfine for excellent technical assistance; and Hilde Lemmer for helpful discussions.

FOOTNOTES
* Corresponding author. Mailing address: Institut für Mikrobiologie, Technische Universität München, Am Hochanger 4, 85350 Freising, Germany. Phone: 49 8161 71-5459. Fax: 49 8161 71-5475. E-mail:
weber{at}mikro.biologie.tu-muenchen.de 
Published ahead of print on 17 August 2007. 

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Applied and Environmental Microbiology, October 2007, p. 6233-6240, Vol. 73, No. 19
0099-2240/07/$08.00+0 doi:10.1128/AEM.01002-07
Copyright © 2007, American Society for Microbiology. All Rights Reserved.