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Applied and Environmental Microbiology, October 2007, p. 6370-6377, Vol. 73, No. 20
0099-2240/07/$08.00+0 doi:10.1128/AEM.00974-07
Copyright © 2007, American Society for Microbiology. All Rights Reserved.

Ecolab Research, Development and Engineering, Eagan, Minnesota 55121,1 University of Minnesota, Department of Food Science and Nutrition, St. Paul, Minnesota 551082
Received 30 April 2007/ Accepted 13 August 2007
| ABSTRACT |
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| INTRODUCTION |
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Bacillus anthracis spore decontamination has been important both historically and more recently in relation to bioterrorism (3, 6). Improved methods for B. anthracis decontamination could be especially useful to bioterrorism response teams. The mitigation response to an intentional contamination would likely be broad in scope and may include application of gaseous, vapor phase, and liquid biocides. Since many food processing facilities already use liquid biocides (i.e., food contact surface sanitizers) for routine sanitation, these facilities may benefit a great deal from research examining the efficacies of sanitizers against B. anthracis spores. Three commonly used biocides also known to be sporicidal are peroxyacetic acid, sodium hypochlorite, and hydrogen peroxide.
Biocide efficacy also can be influenced by the presence of interfering substances. For example, protein layers between a bacterium and a biocide can prevent interactions. Blood serum can reduce biocide efficacy by neutralizing active agents (7) and is used as an interfering substance in standard test methods for evaluating disinfection performance claims. In such tests, serum is added to the bacterial culture prior to biocide exposure (24).
Government regulations allow biocides to carry broad performance claims like "general disinfectant" or "sporicide" if they inactivate certain marker organisms (23). A key advantage to using nonpathogenic marker organisms is increased worker safety and efficiency. The safety challenges in working with Bacillus anthracis spores have led many researchers to conduct research using surrogate organisms. Some of the surrogates used include nonvirulent strains of B. anthracis and other Bacillus species: Bacillus subtilis, Bacillus atrophaeus, Bacillus cereus, Bacillus thuringiensis, Geobacillus stearothermophilus, and Bacillus megaterium (13, 17, 27).
Previous research suggests that peroxyacetic acid and hydrogen peroxide may be particularly useful in food processing environments due to their effectiveness in the presence of organic residues (11). The goal of this study was to more specifically characterize the influence of food residues and temperature on the abilities of peroxyacetic acid, sodium hypochlorite, and hydrogen peroxide to inactivate B. anthracis spores after a 10-min treatment time. A better understanding of the effect of food residues may guide further research to develop decontamination procedures for food processing facilities intentionally contaminated with B. anthracis spores.
| MATERIALS AND METHODS |
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Bacillus anthracis strains.
Three nonvirulent B. anthracis strains were provided by Theresa Kohler (University of Texas Medical School, Houston, TX), including (i) B. anthracis Sterne 7702, a pXO1+, pXO2– strain; (ii) B. anthracis Ames derivative ANR-1, a pXO1+, pXO2– strain; and (iii) B. anthracis Sterne derivative 9131, a pXO1–, pXO2– strain.
Preparation of spores.
Each test organism was subcultured to tryptic soy agar with 5% sheep blood and incubated at 30°C for 2 days to check purity and confirm identification. From a pure culture on tryptone glucose extract (TGE) agar, suspensions of the test organism in phosphate-buffered dilution water (0.31 mM KH2PO4, pH 7.2) were prepared. The turbidities of the suspensions were adjusted to match a 0.5 McFarland turbidity standard by visual examination (to yield approximately 8 log10 CFU/ml). One milliliter of the standardized suspensions was spread on sporulation agar plates (0.8% nutrient broth, 0.4% yeast extract, 2.0% agar, and 0.1 ml of 3.1% solution of MnSO4 per liter) by using a sterile spreader. Sporulation agar plates were incubated at 30°C until the growth on the plates consisted of more than 90% spores (3 to 5 days). Sporulation progress was checked daily using a phase contrast microscope, spores being phase bright. Spores were harvested by adding 5 ml of chilled (4°C), sterile distilled water to each plate and rubbing it with a sterile spreader. The washings from multiple plates were combined into sterile 50-ml centrifuge tubes and centrifuged at 9,000 x g for 15 min at 4°C. Following centrifugation, the supernatants were removed and the pellets were resuspended in approximately 25 ml of chilled sterile distilled water. The pellets were resuspended by tilting the tube up and down. This washing procedure was repeated four times. Spore suspensions were stored for no more than 1 month at 4°C. Before the study began, testing was conducted to verify that spores did not germinate during the drying period included in sporicidal testing. Verification was done using phase contrast microscopy (making sure that the spores remained phase bright) and by heat shocking at 70°C for 15 min and comparing colony counts to those of a nonheated control.
Preparation of food residues.
Three different foods were used to simulate food residue on the test carrier: flour, whole milk, and egg yolk. Whole milk was purchased locally and sterilized by autoclaving it at 121°C for 13 min. Sterile whole milk was stored at 4°C and used within 1 month. Flour pastes were prepared using multiple steps. Suspensions that contained 2.5% (by weight) flour (Pillsbury BEST all-purpose flour; J. M. Smucker Company Inc., Orrville, OH) in CLSI type I deionized water were autoclaved at 121°C for 13 min. After sterilization, the resulting flour pastes were vortex mixed with sterile glass beads until they achieved a smooth consistency. The pastes were then centrifuged for 30 min at 15,000 x g. Following centrifugation, clear supernatants were removed to achieve a 10% flour paste. The pastes were stored at 4°C and used within 1 month. The egg yolk was purchased as a sterile 50% egg yolk emulsion in normal saline (EMD Chemicals Inc., Gibbstown, NJ). The egg yolk emulsions were stored at 4°C and used within the specified shelf life of 1 year. All foods were mixed before they were used for testing. The 10% flour pastes required vortex mixing with 2-mm-diameter sterile glass beads to achieve a smooth consistency.
Sporicidal testing. (i) Experimental design.
The efficacies of the biocides were evaluated using a method modeled after ASTM standard E 2197-02 (1), which is a quantitative test method designed to evaluate the abilities of liquid biocides to inactivate vegetative bacteria, viruses, fungi, mycobacteria, and bacterial spores in the presence of a soil load on disk carriers that represent environmental surfaces. The range of concentrations of the biocide working solutions and the resulting pH values are shown in Table 1.
The sporicidal efficacy of each biocide, under each unique set of conditions (e.g., temperature, food residue, and concentration), was tested against each B. anthracis strain individually. Each of the three B. anthracis strains was tested at least once, and up to three times, under each set of conditions.
(ii) Inoculation of carriers.
Each spore suspension was tilted by hand to resuspend any pellet formed during storage. Equal volumes (400 µl) of the test organism suspension and a sterile food (or water) sample were combined and manually swirled to mix. Aliquots of 20 µl of the test suspension (i.e., the spore-food mixture) were placed in the center of a carrier, using a positive-displacement pipette to avoid splashing or bubbles. Inoculated carriers were dried in an uncovered petri plate in a biosafety hood at room temperature until visually dry. Drying required approximately 60 min. If the inocula spilled off the carriers during drying, the carriers were not used for testing.
(iii) Temperature equilibration.
To prepare the disks for testing, they were transferred to the bottom of a sterile 15-ml Teflon vial (40-mm height by 29-mm outside diameter; Cole-Parmer, Vernon Hills, IL). The inoculated side of the disk was facing upward. The capped Teflon vials, biocide working solutions, and transfer pipettes were placed in a controlled-temperature walk-in chamber and allowed to equilibrate to the test temperature. Temperature equilibration required approximately 30 min.
(iv) Biocide treatment and efficacy measurement.
Biocide treatments were conducted inside the same walk-in chamber used for temperature equilibration. The dried inoculant on the disk carrier was covered with 100 µl of the biocide working solution and held for 10 min at 10, 20, or 30°C. The resultant biocide volume per surface area was approximately 1.3 liter/m2; this is consistent with published disinfection guidelines (20). Immediately following the treatment, the contents of the Teflon vial, including the disk, were poured into a 50-ml plastic centrifuge tube containing 9.9 ml of neutralizer/growth medium and five to seven sterile glass beads (2-mm diameters).
The neutralizer/growth medium was used to stop the antimicrobial action of the biocide when the treatment was complete. The neutralizer/growth medium consisted of Columbia broth supplemented with 0.5% sodium thiosulfate, 2.6% KH2PO4, and 0.5% NaOH. The supplements were individually added to the Columbia broth in the order listed. The neutralizer/growth medium for peroxyacetic acid and hydrogen peroxide working solutions was additionally supplemented with 0.2% (by weight) bovine liver catalase (2,860 units/mg; Sigma-Aldrich, St. Louis, MO). The neutralizer/growth media were prepared fresh each day that they were used. Before use, the neutralizer/growth media were filtered through a 0.45-µm membrane. The final pH values were 7.0 to 7.2.
The contents of the centrifuge tubes were vortex mixed for 2 min. To quantify survivors, 1 ml and 0.1 ml of the eluate were plated using TGE agar pour plates. In addition, 1 ml and 0.1 ml of a 100-fold dilution of the eluate were plated. The TGE agar plates and the remainder of the eluate were incubated for 3 days at 30°C. Following incubation, CFU on agar plates were counted and the presence/absence of turbidity in the eluate was noted. A 0.1-ml quantity from visibly turbid eluate tubes was plated using tryptic soy agar with 5% sheep blood agar streak plates and incubated for 3 days at 30°C to check for viable B. anthracis.
(v) Controls.
On each test day, the inoculum numbers were determined following the method described above, substituting sterile CLSI type I deionized water for the biocide. Testing was also conducted to verify the effectiveness of biocide neutralization and the absence of neutralizer toxicity. An inoculated disk carrier was added to each of three test tubes: (i) one containing 10 ml of phosphate buffered dilution water, (ii) one containing 10 ml of neutralizer/growth medium, and (iii) one containing 9.9 ml of neutralizer/growth medium plus 0.1 ml of the biocide working solution. These tubes were allowed to stand at room temperature for 30 to 40 min before plating was performed in the manner described above.
Data analysis.
Colony counts were transformed to log10 numbers for calculations. The theoretical limit of detection of biocide treatment survivors was 1.122 CFU/carrier (0.05 log10 CFU/carrier). Tests showing no growth or growth in the eluate (broth) only were assigned a value of 1.0 CFU/carrier (0 log10 CFU/carrier). Colony counts were used to calculate log10 reductions from the mean starting population.
The nonlinear sigmoid relationship between biocide concentration (dose) and log10 reduction (response) was analyzed using a four-parameter logistic model to provide a dose-response model over the entire dose range. This model also allowed calculation of concentrations that resulted in a 50% response. XLSTAT (version 2006.5; Addinsoft Inc.) software was used for data analysis. The equation for the model was as follows:
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Preliminary studies with no food residue indicated that the responses of all three B. anthracis strains to biocide treatments were not significantly different (P < 0.05) at concentrations in the near-linear region of the dose-response curve adjacent to the inflection point. A general linear model following Tukey's method for multiple comparisons of means was used to identify strains that responded differently within this area of interest. Because there were no significant differences in responses among the strains, the results from all three strains were analyzed as a group rather than by separating out results individually.
| RESULTS |
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The dose-response relationships for peroxyacetic acid and hydrogen peroxide showed little variation when tested in the presence of flour, whole-milk, or egg yolk residue. Conversely, the presence of food residue caused an obvious decline in the sporicidal efficacy of sodium hypochlorite. Egg yolk residue caused the largest drop in efficacy, followed by whole milk and then flour.
The ability to adjust antimicrobial agent concentrations to maintain a certain log10 reduction result when treatment temperature changed was analyzed. The antimicrobial concentrations needed for a 3- to 6-log10 reduction of spores under all test conditions were calculated using the inactivation models in Table 2. For the same test conditions (i.e., the same biocide and food residue), the concentration needed for a certain log10 reduction at 10°C was divided by the concentration needed for the same log10 reduction at 20°C. In this way, concentration reduction factors were calculated for all test conditions (Table 3). This same analysis was carried out on the 20-to-30°C temperature change data.
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The effects of temperature on spore decontamination seen when the antimicrobial concentration was held constant were also evaluated. For peroxyacetic acid, temperature had the most influence on spore inactivation at concentrations between 0.1 and 2.5% (Fig. 1). Spore inactivation results outside this concentration range were minimally responsive to temperature adjustment. The sporicidal efficacy of hydrogen peroxide was influenced more when treatment concentrations were in the range of about 5 to 35% (Fig. 3). Outside this concentration range, the impact of temperature on spore inactivation was minimal.
Temperature and the presence of food residue had a profound effect on sodium hypochlorite performance. For this reason, data observations regarding temperature effects are drawn from experiments without food residue. Sodium hypochlorite efficacy was influenced the greatest at concentrations between 0.01 and 0.25% (Fig. 2).
| DISCUSSION |
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The presence of flour, milk, and egg yolk in these tests provided an indication of decontamination outcomes when starch- or protein-rich foods are present along with spores. When hypochlorite reacts with sulfhydryl groups from sulfur-containing amino acids, some loss of active agents occurs (9, 10). Egg protein contains a relatively high quantity of sulfur-containing amino acids, which could have been responsible for the destructive effect on sodium hypochlorite efficacy. Carbon-carbon splitting by oxidizing chemicals can depolymerize the glucose chains in starch.
The results of this study provide guidance for more-effective utilization of peroxyacetic acid, sodium hypochlorite, and hydrogen peroxide for B. anthracis spore decontamination. A more complete understanding the biocide dose-response relationship after a 10-min treatment provides insight regarding the potential chemical hazards, material compatibility issues, and treatment costs. For cases in which high chemical concentration is a concern, the results of this study provide more-specific information about how an increase in treatment temperature may mitigate these concerns; however, consideration must be given to the liquid's evaporation rate. Increasing treatment time should also be considered as a method for reducing chemical concentration. Results also illustrate that significant decontamination efficacy improvements may be possible by accounting for any food residue that may be present with the spores; this was particularly evident in sodium hypochlorite experiments.
In general, the results of this study are in agreement with other research and decontamination guidelines (20, 21, 22, 25). The high potency of sodium hypochlorite as a sporicide under clean conditions at room temperature has been described previously (2, 16, 17). The sporicidal efficacy of sodium hypochlorite in this study may have been greater if the working solutions had been adjusted closer to neutral pH (5, 16). The dramatic decrease in sodium hypochlorite bactericidal efficacy caused by organic matter, especially proteins, is described in the literature (5, 18). A large decline in sporicidal efficacy at temperatures near 10°C was also observed by Sagripanti and Bonifacino (16).
In contrast to that of sodium hypochlorite, the sporicidal efficacies of the peroxygen compounds were less affected by temperature and the presence of food residue. Although this study did not attempt to quantify the effects the food residues on sporicidal efficacy, future work in this area may be quite useful. The observation that log10 CFU reductions tended to increase approximately twofold with each 10°C rise in treatment temperature is consistent with other reports (14) and may have some practical value when decontamination guidance documents are created. Given the relatively high concentrations of peroxyacetic acid and hydrogen peroxide needed for significant inactivation at 10 to 30°C, additional studies with higher temperatures and longer exposure times may also prove useful.
Overall, the information from this study on the effects of temperature and food residue on sporicidal efficacy may be important if a food processing facility is intentionally contaminated with B. anthracis. U.S. Environmental Protection Agency reviews of chemical decontamination procedures used in response to B. anthracis attacks on U.S. government buildings in 2001 illustrate how differences in application conditions affect the success of decontamination processes (26). The results from this study may be useful for the improvement of three-step B. anthracis decontamination procedures that employ preliminary disinfection, cleaning, and final disinfection (20). Additional studies with higher spore loads, under conditions closely resembling a food processing environment, are needed to rigorously demonstrate the concentrations of sodium hypochlorite, peroxyacetic acid, and hydrogen peroxide needed for a 6-log10 or greater reduction of B. anthracis spores.
| ACKNOWLEDGMENTS |
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The opinions, findings, and conclusions or recommendations in this document are those of the authors and do not necessarily reflect the views of the U.S. Department of Homeland Security.
| FOOTNOTES |
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Published ahead of print on 24 August 2007. ![]()
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| J. Bacteriol. | Microbiol. Mol. Biol. Rev. | Eukaryot. Cell | All ASM Journals |
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