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Applied and Environmental Microbiology, March 2007, p. 1766-1771, Vol. 73, No. 6
0099-2240/07/$08.00+0 doi:10.1128/AEM.02456-06
Copyright © 2007, American Society for Microbiology. All Rights Reserved.

Department of Microbiology and Cell Science, University of Florida, Gainesville, Florida 32611
Received 19 October 2006/ Accepted 13 January 2007
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In this report, we describe the development of an ethanologenic E. coli mutant that is devoid of foreign genes. This mutant effectively ferments hexose and pentose sugars to ethanol and represents a new alternative to recombinant biocatalysts for fuel ethanol production, especially from pentoses.
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TABLE 1. Bacterial strains used in this study
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Analytical methods.
Sugars and fermentation products were determined by high-performance liquid chromatography (29). Pyruvate decarboxylase activity was measured in disrupted cell preparations as described previously (27).
Materials.
Inorganic salts, organic chemicals, and medium components were obtained from either Fisher Scientific (Pittsburgh, PA) or Sigma Chemical Co. (St. Louis, MO). Corn steep liquor was purchased from the Grain Processing Corp., Muscatine, IA.
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TABLE 2. Growth characteristics of E. coli mutants with mutations in anaerobic pathways
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Strain SE2378 grew anaerobically in rich medium, but the growth rate was only about 50% of that of AH240 and AH241 (Table 2). However, strain SE2378 did not grow anaerobically in glucose-minimal medium. In contrast to the pflB mutant (AH240) that grew in minimal medium with acetate, the ethanologenic derivative, SE2378, required both acetate and glutamate for comparable anaerobic growth in glucose-minimal medium. Previous studies from our laboratory have shown that ethanologenic E. coli strain KO11 also required glutamate for optimum fermentation of xylose (28). This glutamate requirement by KO11 in 9% xylose medium could be replaced by the addition of the protective osmolyte betaine to the medium. However, the glutamate requirement for anaerobic growth of SE2378 in minimal medium (1% sugar) was not suppressed by betaine, consistent with a biosynthetic deficiency due to limited acetyl-CoA flux to 2-ketoglutarate (precursor of glutamate) rather than an osmotic requirement. Apparently, the high rate of conversion of acetyl-CoA to ethanol by this ethanologenic mutant limited the availability of acetyl-CoA for biosynthesis. With these supplements, the growth rate of SE2378 in minimal medium was equivalent to that of the pflB parent, AH240. Corn steep liquor, a low-cost medium supplement, replaced glutamate for growth of SE2378 in glucose-minimal medium.
Glucose fermentation.
In pH-controlled fermentations with 50 g liter1 glucose (278 mM), SE2378 grew with a specific growth rate of 0.46 h1 after a lag of about 6 h and produced ethanol as the primary product (Fig. 1 and Tables 3 and 4). Since the immediate parent, AH242, did not grow anaerobically, the fermentation of SE2378 was compared to that of W3110. Strain W3110 completely fermented the added glucose in about 24 h, producing acetate, ethanol, lactate, formate, and succinate. The ethanologenic mutant SE2378 required about 72 h to ferment the same amount of glucose. This difference in fermentation time could be a result of cell density differences (2.5 mg dry weight ml1 for the wild type versus 1.7 mg dry weight ml1 for the mutant). Strain SE2378 produced about 480 mmol liter1 ethanol (22 g liter1), 88% of the total products, which included small amounts of acetate, lactate, and succinate. This is in contrast to strain W3110 fermentations, in which ethanol represented only 27% of the products. The maximum specific ethanol productivity (qP) observed for strain SE2378 was 1.34 g h1 g cells1 (Table 4), comparable to the value of 1.6 g h1 g cells1 reported for batch fermentations with S. cerevisiae (26).
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FIG. 1. Growth and fermentation characteristics of E. coli wild-type strain W3110 and ethanologenic mutant SE2378 in LB medium with glucose or xylose (50 g liter1) at 37°C and pH 7.0. O.D., optical density.
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TABLE 3. Fermentation characteristics of E. coli mutant strain SE2378 and wild-type strain W3110a
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TABLE 4. Growth and ethanol production by E. coli strain SE2378 grown on glucose or xylosea
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It is interesting to note that the specific ethanol productivities of both W3110 and SE2378 were higher with xylose than with glucose, reflecting the higher xylose consumption rate (qS; Table 4). This may reflect the lower energy yield from xylose metabolism (10). For the wild type, the net ATP yield from xylose is only about 1.5 per xylose, compared to 3.0 per glucose due to the ATP requirement for each of the following three steps in xylose metabolism to pyruvate: xylose transport, phosphorylation of xylulose and fructose-6-phosphate. This would require that the cells utilize more xylose to produce the same amount of cell mass. However, the specific rate of xylose consumption by the wild type was only slightly higher than that of glucose (qS, 4.93 versus 4.10 g h1 g cells1) (Table 4) accounting for the lower growth rate, cell yield, and longer fermentation time compared to glucose fermentation (Fig. 1). In contrast, SE2378 lacks pyruvate formate-lyase, an enzyme critical for xylose fermentation in minimal medium (10). Although SE2378 produced a small amount of acetate during xylose fermentation, this acetate was produced during the nongrowth, fermentation phase and thus may not be contributing to the overall energetics of the cell. In this ethanologenic mutant, this lower ATP yield from xylose may be compensated for by an increase in xylose flux. The specific productivity of ethanol from xylose of 2.24 g h1 g cells1 is higher than the value of 1.6 g h1 g cells1 reported for S. cerevisiae on glucose (26) and comparable to the values for glucose or xylose in the ethanologenic E. coli strain KO11 carrying the Z. mobilis pdc and adh genes (about 2 g h1 g cells1) (unpublished data).
Pathway for homoethanologenic fermentation using native E. coli genes.
The enzymes of glycolysis convert each mol of glucose into 2 mol of pyruvate plus 2 mol of NADH and a net of 2 mol of ATP. The production of compounds more reduced than pyruvate (ethanol, lactate, etc.) serves as a mechanism to oxidize NADH and regenerate NAD+, essential for glycolysis. In the only known homoethanol pathway that evolved in yeast, plants, and bacteria (i.e., Z. mobilis), pyruvate is decarboxylated to yield carbon dioxide and acetaldehyde by the nonoxidative pyruvate decarboxylase. The resulting acetaldehyde serves as the electron acceptor for NADH oxidation by alcohol dehydrogenase during production of one ethanol from each pyruvate (Fig. 2A). Z. mobilis genes encoding these activities have been used previously to engineer homoethanol pathways in recombinant ethanologenic bacteria (11).
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FIG. 2. Proposed pathway for ethanol production from pyruvate in E. coli SE2378, native E. coli, and other ethanologenic microorganisms. (A) Pathway for ethanologenic organisms (yeast, Z. mobilis, and recombinant ethanologenic E. coli). (B) Native pathway for ethanol production in E. coli. (C) Proposed pathway for ethanol production in E. coli strain SE2378. PDC, pyruvate decarboxylase; ADH, alcohol dehydrogenase E; PFL, pyruvate formate-lyase; PTA, phosphotransacetylase; AK, acetate kinase; PDH, pyruvate dehydrogenase.
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Strain AH242 and the ethanologenic derivative SE2378 carry a deletion mutation in pflB and are thus incapable of producing formate and acetyl-CoA from pyruvate, blocking the native route for ethanol production. The production of ethanol as the primary fermentation product by strain SE2378 may have resulted from a mutation or mutations that activated expression of a silent unknown gene whose product has catalytic activity resembling that of pyruvate decarboxylase. However, pyruvate decarboxylase activity was not detected in the extracts of anaerobically grown SE2378. Analysis of the E. coli genome sequence also failed to reveal coding regions resembling pyruvate decarboxylase. A second alternative is the mutational activation of a silent pyruvate formate-lyase gene (pflCD) (1) restoring production of acetyl-CoA. The ethanol yield for SE2378 of 0.8 per pyruvate with an ethanol/acetate ratio of 18 to 1 and the absence of formate in the broth (Table 3) do not support the presence of pyruvate formate-lyase activity in this ethanologen.
A third alternative is the activation of pyruvate dehydrogenase (PDH), an enzyme that normally functions during aerobic growth while pyruvate formate-lyase is inactive. By metabolizing pyruvate with PDH, an additional NADH per pyruvate is made available that can be used to fully reduce each acetyl-CoA to ethanol (Fig. 2C), consistent with the observed high ethanol yield and low acetate/ethanol ratio for strain SE2378. Although genes coding for pyruvate dehydrogenase are typically expressed under both aerobic and anaerobic conditions in E. coli, the activity of this complex during anaerobic growth has been reported to be very low (3, 8). This lack of activity in the anaerobic cell is proposed to result from an inhibition of PDH activity by both NADH and pyruvate (7, 25). It is likely that mutations increasing the activity of this enzyme complex under anaerobic conditions have occurred to produce a homoethanol pathway in SE2378. Since 6 mol of xylose is metabolized to 10 mol of pyruvate and 10 mol of NADH, analogous arguments and yields can be directly applied to the homoethanol pathway used for pentose sugars in this mutant.
Pyruvate dehydrogenase is essential for homoethanol production.
Preliminary genetic analysis of SE2378 revealed that the mutation or mutations responsible for anaerobic growth and homoethanol production by the ldhA pflB double mutant are located in or near the genes coding for PDH complex (pdh locus: pdhR aceEF lpd) (24). To confirm that PDH is required for the ethanologenic phenotype of SE2378, a mutation in the aceF gene (dihydrolipoyl acetyltransferase; E2 enzyme of PDH) was transduced into SE2378 (strain YK152). Anaerobic growth of strain YK152 was defective in all of the media tested (Table 5). The aceF mutation in strain YK152 was transduced to aceF+ by phage P1 with the gene from either W3110 (wild type) or SE2378 (ethanologen), and the transductants were selected for growth in minimal medium under aerobic conditions. Transductants that received the aceF+ gene from the wild-type strain, W3110, grew aerobically in minimal medium but failed to grow anaerobically in any of the media tested due to the presence of ldhA and pflB mutations. On the other hand, all transductants receiving the aceF+ gene from strain SE2378 grew anaerobically and all of the tested transductants produced ethanol as the main fermentation product. Ethanol accounted for about 90% of the total fermentation products produced by YK158 grown in L broth (LB)-glucose medium (data not presented), a value that is similar to that of SE2378 (Table 3). These results show that the ethanologenic phenotype of SE2378 requires PDH activity and are in agreement with the proposed PDH-dependent pathway (Fig. 2C) for ethanol production.
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TABLE 5. Growth characteristics of ethanologenic E. coli strain SE2378 with a mutation in the pdh locus
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Similar conservation of reductant as NADH during pyruvate decarboxylation to acetyl-CoA has been observed in the ethanologenic anaerobes Thermoanaerobium brockii and Thermoanaerobacter ethanolicus (formerly Clostridium thermohydrosulfuricum). In these anaerobes, pyruvate-ferredoxin oxidoreductase produces acetyl-CoA and reduced ferredoxin from pyruvate. Reductant from the reduced ferredoxin is channeled to NAD+ by ferredoxin-NADH oxidoreductase. Combination of these two enzyme activities produces the needed second NADH for reduction of acetyl-CoA to ethanol (15, 17).
In conclusion, an E. coli mutant has been developed that produces ethanol as the primary fermentation product from both glucose and xylose using only the native genetic repertoire of the E. coli chromosome. The rate of fermentation of xylose by the mutant was higher than that of glucose fermentation, with a specific ethanol productivity comparable to those of other ethanologenic organisms on glucose or xylose. The putative metabolic pathway for conversion of pyruvate to ethanol in this strain involves the pyruvate dehydrogenase complex and alcohol dehydrogenase E instead of pyruvate decarboxylase and alcohol dehydrogenase typical of other homoethanologenic organisms such as S. cerevisiae, Z. mobilis, and recombinant ethanologenic bacteria. Further metabolic engineering is expected to optimize this pathway towards the development of a nonrecombinant ethanologen that can ferment all of the sugars in lignocellulosic biomass. Development of this type of nonrecombinant bacterial biocatalyst may reduce one of the perceived barriers to commercial ethanol production from lignocellulosic substrates.
This work was supported by a grant from the Department of Energy (DE-FG36-04GO14019).
Published ahead of print on 26 January 2007. ![]()
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