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Applied and Environmental Microbiology, December 2008, p. 7669-7674, Vol. 74, No. 24
0099-2240/08/$08.00+0 doi:10.1128/AEM.01437-08
Copyright © 2008, American Society for Microbiology. All Rights Reserved.
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California Institute of Technology, Jet Propulsion Laboratory, Pasadena, California
Received 27 June 2008/ Accepted 16 September 2008
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The effectiveness of sterilization processes is measured and reported in terms of sterility assurance levels (SALs), which are defined as the expected probability that a product remains contaminated with viable microorganisms after exposure to a validated sterilization process. A sterilization process that yields predictable SALs is considered to be validated. Confidence in achieving a required SAL is obtained by the use of biological indicators that present a considerably greater population and resistance challenge than the expected bioburden (21), and the most effective way to test the efficiency of a sterilization process is to place biological indicators within and on test products of interest.
Currently, endospore inactivation is quantified by measuring the log reduction in CFU. This method, however, requires several days of incubation, during which 20 cycles of cell replication ultimately yield visible colonies that can then be enumerated. In contrast, endospore germination can be initiated and monitored on a timescale of minutes. Germination of Bacillus endospores can be triggered by simple biomolecules, such as L-alanine, L-asparagine, or glucose (8, 24, 27), which cause the release of approximately 108 molecules of dipicolinic acid (DPA) from the core of the endospore during the first stage of germination. DPA exists in all bacterial endospores as 5 to 15% of the cellular dry weight and is a unique, defining constituent of the cellular dry weight of endospores (10, 14, 22).
Here we report details of a rapid endospore viability assay (EVA) in which Bacillus atrophaeus endospores were immobilized on terbium ion (Tb3+)/L-alanine-doped agarose. The L-alanine serves to trigger germination, during which DPA is released from endospores. The Tb3+ subsequently binds DPA, resulting in green luminescent spots under UV excitation in a microscope field of view, which were enumerated as germinable endospores using time-gated Tb-DPA luminescence microscopy (i.e., µEVA). Here we validate µEVA against culturing as a method for rapid endospore viability assessment and evaluate its application for monitoring endospore inactivation by thermal and UV sterilization regimens.
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Preparation of endospore stock suspension.
B. atrophaeus (ATCC 9372) endospores were purchased from Raven Biological Laboratories. B. subtilis (ATCC 27370) vegetative cells were grown on TSA and inoculated onto a sporulation medium after reaching exponential growth phase. The sporulation medium contained 1.6% nutrient broth, 1.6% agar, 0.2% KCl, 0.05% MgSO4, 1 mM Ca(NO3)2, 100 µM MnCl2·4H2O, 1 µM FeSO4, and 0.1% glucose (pH 7.0) (20). After incubation at 37°C for 1 week, cells were suspended into sterile deionized water. With phase-contrast microscopy, 95% of the cells formed endospores free of sporangia. Endospores were harvested and separated from vegetative cells and debris by being centrifuged at 6,300 x g, washed 10 times, and sonicated (25 kHz) for 5 min. The endospore suspension was incubated in lysozyme (0.2 mg/ml) and trypsin (0.1 mg/ml) at 30°C with constant stirring overnight to lyse and degrade vegetative cells. Endospores were purified by eight cycles of centrifugation (6,300 x g) and washed with sterile deionized water until >99.9% of the cells were fully refractile with no noticeable cellular debris. Endospore suspensions were stored at 4°C in the dark before use. Total endospore concentrations were determined using a Petroff-Hausser hemocytometer, and CFU concentrations were determined using TSA spread plating in triplicate measurements.
Sample preparation for µEVA experiments.
Endospore suspensions were filtered onto 0.2-µm polycarbonate membrane filters (Whatman, Florham Park, NJ) using filtration manifolds of different diameters depending on the desired concentration factor such that there were less than 300 endospores per microscopic field of view. To ensure that the endospore surface density was optimal for a given initial endospore concentration, suspensions of >106 spores/ml were filtered onto 25-mm-diameter spots using glass filtration funnels, and suspensions of <106 spores/ml were filtered onto 1.5-mm2 spots using a 96-well microsample filtration manifold (Schleicher & Schuell, Keene, NH). Endospores concentrated on the filter were transferred to a
0.5-mm-thick, 9-mm-diameter slab of 1.5% agarose substrate containing 100 µM TbCl3 and 20 mM L-alanine mounted in a silicone isolator (Molecular Probes, Eugene, OR) on a quartz microscope slide. After endospore transfer, the agarose surface was covered with a piece of 0.2-mm-thick polydimethylsiloxane (PDMS).
PDMS was prepared by mixing the polymer base and curing agent (Sylgard; Dow Corning) in a 10-to-1 ratio. After degassing, the mixture was cast over a 0.2-mm-thick stainless steel mold and cured in an oven for 2 h at 65°C. Agarose, silicone isolator, and PDMS were autoclaved at 121°C for 15 min before use. A piece of PDMS was peeled off and attached to the top of an endospore-laden agarose surface for sealing.
µEVA instrument.
The instrument consists of a time-gated camera (Photonics Research Systems, Salford, United Kingdom) mounted on a Nikon SMZ800 stereoscopic microscope (large working distance for xenon lamp), a xenon flash lamp (PerkinElmer, Waltham, MA) mounted at 45° with respect to the sample, and a temperature-controlled microscope slide holder (Thermal) (Fig. 1). The slide holder enabled endospores to germinate at 37°C. The charge-coupled-device camera has a resolution of 752 by 582 pixels at 14 bits with a chip size of 2/3 in. The camera has 50% sensitivity between 430 and 730 nm, with peak sensitivity at 550 nm. It was Peltier cooled to 40°C below the ambient temperature and was synchronized to the xenon lamp via transistor-transistor logic (TTL) pulses (300 Hz, with a tail time of up to 50 µs). A high-pass filter (03FCG067; Melles Griot) centered at 500 nm was placed along the light path on the emission side before reaching the microscope objective. We collected time stacks of time-gated images by real-time streaming with a delay of 100 µs and an exposure time of 5 s in each frame.
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FIG. 1. (a) Configuration of the µEVA instrument used in this investigation, consisting of a stereomicroscope mounted with a time-gated camera and a xenon flash lamp for UV excitation. (b) Sample well on quartz microscope slide containing Tb3+/L-alanine-doped agarose. (c) Schematic representation of the sample slide, consisting of a quartz slide on which Tb3+/L-alanine-doped agarose is confined by a red rubber gasket well. Endospores (brown circles) are inoculated onto agarose substrate and subsequently covered with a thin layer of PDMS. (d) Inoculated endospores germinate due to L-alanine, causing the release of 108 molecules of DPA and subsequent formation of highly luminescent Tb-DPA complexes that appear as discrete bright spots in the microscope field of view. (e) Absorption-energy transfer-emission photophysics of the Tb-DPA luminescence assay. DPA acts as a light harvester that transfers excitation energy to luminescent terbium ion. (f) Energy (Jablonski) diagram of the Tb-DPA photophysics.
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Phase-contrast microscopy for measuring total endospore concentration.
The total number of endospores was determined by direct enumeration using a hemocytometer counting chamber under phase-contrast microscopy. At high concentrations (i.e., >106 spores/ml), populations were calculated based on an average of 10 random microscopic fields of view. At low concentrations (i.e., <106 spores/ml), an air-dried smear of a known volume of endospore suspension was imaged. The entire area of the smear would be counted due to low numbers and uneven spatial distribution. The motorized stage and automatic counting algorithm expedited the capture and analysis of more than 100 images per sample.
Inactivation experiments.
Heat resistance and UV resistance were measured by the germinability (DPA release) and culturability (colony formation on TSA) of water-suspended endospores. In the heat inactivation experiment, 2 ml of B. atrophaeus endospores in sealed glass vials were heat treated in a water bath at 95°C. Vials were removed and placed in ice at different time intervals for µEVA and CFU enumeration. Lethality of the process includes only the holding period at 95°C. In the UV inactivation experiment, a 2-ml aliquot of B. atrophaeus endospores contained in a 6-cm-diameter glass petri dish was exposed to 254 nm UV from a mercury lamp (UVP, Upland, CA) coupled with a 0.7-neutral-density filter. Uniform UV exposure was achieved by agitating the petri dish on an orbital shaker (60 rpm). The area of the aliquot spread on the dish and, therefore, the amount of energy delivered in millijoules was determined to be 22.9 µW/cm2. After various lengths of irradiation, endospore suspensions were transferred into vials under ice for subsequent µEVA and CFU enumeration.
Statistical analysis.
In this study, bacterial counts could be categorized into two regimes of distribution. High-count regimes were defined as containing >10 counts per field of view for µEVA and >10 counts per growth plate for culturing experiments, which followed Gaussian distribution. A square root transformation was performed on some of the data to homogenize the variance and normalize the negative skewness. Normality was tested using the Shapiro-Wilk test by looking at the skewness and kurtosis of the distribution. Parametric analyses, such as Student's t test, were used to determine the confidence interval, and the F test was used to examine differences between the sample variances. Low-count regimes were defined as containing <10 counts per field of view for µEVA and <10 counts per growth plate for culturing experiments, which followed the Poisson distribution. Nonparametric analyses, such as the Wilcoxon test, were used to determine the confidence interval, and the Kruskal-Wallis test was used for variance analysis. We reported the 95% confidence interval based on a 1.96 standard deviation of the normally distributed datasets. Data falling within the 5 and 95 percentile ranking constituted the reported 95% confidence interval for the Poisson-distributed datasets.
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Monitoring single-endospore-germination dynamics.
Rapid endospore viability assessment is achieved by measuring early observables in the germination-replication pathway. In particular, DPA release with subsequent water uptake can be observed during stage I germination, which occurs within minutes of the germinant addition. In our investigation, we have demonstrated that individual germinable endospores can be enumerated on a timescale of 10 min via Tb-DPA luminescence with µEVA. A comparison of phase-contrast microscopy and µEVA time-lapse images is shown in Fig. 2. After a brief microlag period, DPA release, followed by water influx, takes place during the first stage of germination (8, 25). DPA release was observed with µEVA via DPA complexation with the Tb3+ doped into the agarose matrix. The water uptake can be observed with phase-contrast microscopy as phase-bright endospores transition into phase-dark-germinated endospores. The time course data clearly show the coincidence of DPA release and water uptake going to completion in approximately 15 min, which is consistent with stage I germination (11). The microlag times reported by µEVA and phase-contrast microscopy were 3 and 8 min, respectively, which are also consistent with the sequence of germination (27). In addition, time-lapse excitation spectra observed during germination show characteristic Tb-DPA excitation spectra (a maximum
of between 271 and 279 nm) (see Fig. S1 in the supplemental material), confirming the release of DPA under µEVA conditions. In combination, these data establish that µEVA observables are germinating endospores.
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FIG. 2. Germination time courses of single B. atrophaeus spores at 22°C monitored by phase transition from bright to dark as observed under phase-contrast microscopy (a) and Tb-DPA luminescence using µEVA (b).
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FIG. 3. Endospore concentration dependence showing a comparison of µEVA (solid line) and heterotrophic plate (dashed line) measurements as a function of total endospore concentration as determined by phase-contrast microscopy.
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FIG. 4. Inactivation of B. atrophaeus spores showing µEVA (solid line) and heterotrophic plate (dashed line) counts as a function of inactivation dose for heat inactivation at 95°C (a) and UV inactivation with a mercury lamp irradiating samples at 254 nm with a power of 22.9 µW/cm2 (b). The inactivation data were fit to a semiempirical model reported by Geeraerd et al. (7).
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108 DPA molecules are released into the immediate area surrounding the endospore. DPA then combines with Tb3+ in the agarose matrix to form the Tb-DPA luminescence halos under UV excitation (9). The germinating endospores manifest as bright spots that grow in intensity over a period of 3 to 5 min and are enumerated in a microscope field of view. The characteristic germination time course allows unambiguous assignments of germinating endospores. The duration of germination depends on a number of factors, such as species, inoculum size, germinants, and temperature. The reported phase transition for individual bacterial endospores ranges from 75 s to approximately an hour (11). This is manifested in the observed µEVA time course overlays for different species, with germination times ranging from 7 to 22 min (Fig. 5).
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FIG. 5. Germination time course plots of pure laboratory strain endospores (solid line) and environmental samples (dotted line) measured by µEVA. Each of the curves represents an average of 10 endospore germination time courses. B. atrophaeus, circles and solid line; B. cereus, squares and solid line; B. subtilis, diamonds and solid line; Geobacillus stearothermophilus, triangles and solid line; Atacama Desert (Chile) extract, circles and dotted line; Lake Vida (Antarctica) extract, squares and dotted line; Greenland ice core (GISP2) extract, diamonds and dotted line; Alaskan permafrost extract, triangles and dotted line.
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1 ml) gives rise to mere femtomole DPA concentrations, which are far below the limit of detection for spectroEVA.
Application to environmental samples.
The unique photophysical and chemical characteristics of the Tb-DPA luminescence (3) endospore viability assay make µEVA a powerful instrument tool for endospore viability assessment and validation of sterilization. With µEVA, we take advantage of the long luminescence lifetime (0.5 to
2 ms) of Tb-DPA (13), enabling the use of time gating to effectively remove background fluorescence (i.e., interferent fluorophores with nanosecond lifetimes). Time gating eliminates potential false-positive-causing features and renders the image background dark. Elimination of this background enables a striking increase in image contrast and detection sensitivity even for the most challenging environmental extracts (Fig. 5), including soil extracts from the nearly sterile Atacama Desert, Chile (4, 17), and extracts from Greenland ice cores (32), Arctic permafrost, and Antarctic lakes (Lake Vida).
Automation.
µEVA is not only much more rapid than culture-dependent methods (10 to 15 min versus 2 to 3 days), but the simple chemistry, instrumentation, and image analyses are all amenable for automation. Automated viability assessment of endospores will have the potential to find application in many areas where microbial inactivation needs to be monitored and assured, including health care, food, and pharmaceutical industries. Specific examples for applications include automated performance testing for autoclaves, milk powder production lines, wastewater treatment facilities, and validation of bioagent inactivation after a biological attack. In the case of an anthrax attack, rapid viability assessment technology will aid field personnel to rapidly determine the viability of anthrax endospores before and after countermeasures. In the case of biological attacks with other agents (e.g., Yersinia pestis, Francisella tularensis, Brucella, Burkholderia species, and variola and foot-and-mouth disease viruses), Bacillus endospores can be used as a biological indicator for monitoring decontamination efficiency.
Published ahead of print on 3 October 2008. ![]()
Supplemental material for this article may be found at http://aem.asm.org/. ![]()
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